Roadbed treatment device for road construction

By designing the roadbed treatment device, using unloading hoppers, conveying belts and cleaning mechanisms, the problems of high labor intensity of waterproof concrete spreading operations and differences in the nature of the roadbed soil are solved, efficient roadbed treatment is achieved, and construction efficiency and road quality are improved.

CN223269038UActive Publication Date: 2025-08-26XINJIANG JIAOTONG VOCATIONAL & TECHNICAL UNIVERSITY
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Patent Information

Application Number
CN202422126892.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-30
Publication Date
2025-08-26
Estimated Expiration
2034-08-30

AI Technical Summary

Technical Problem

In the prior art, the spreading operation of waterproof concrete relies on manual operations, has high labor intensity and low efficiency, and the differences in the properties of the roadbed soil have affected the construction quality and service life.

Method used

A roadbed treatment device for road construction is designed, including a discharge hopper, a conveying belt and a cleaning mechanism. Through the cooperation of soil turning, shoveling plates and cylinders, the cleaning of the original soil of the roadbed and the laying of new soil are realized, and combined with the conveying belt and pushing plate, the degree of automation and construction efficiency are improved.

Benefits of technology

The construction process is simplified, labor intensity is reduced, the solidity and construction quality of the roadbed are improved, and the service life of the road is extended.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a roadbed treatment device for road construction, which belongs to the technical field of roadbed treatment devices and comprises a discharge hopper, a discharge bin plate is fixedly connected to the side of the discharge hopper, and a conveying belt for conveying materials is arranged between the discharge bin plate and the discharge hopper. A cleaning mechanism used for cleaning roadbed original soil is arranged at the bottom of the conveying belt, and moving wheels facilitating moving of the device are arranged at the two ends of the cleaning mechanism. According to the utility model, the cleaning mechanism is arranged to clean the original soil of the roadbed with different thicknesses, the unloading hopper is matched with the conveying belt to lay new soil, the road construction efficiency is improved, and when the roadbed with soft soil needs to be treated, excavating equipment does not need to be independently called to clean the original soil, so that the working efficiency is improved. And new soil is paved by using transportation equipment, so that the working process is simplified, the time and the labor cost are saved, the firmness of the roadbed is improved by replacing the original soil of the roadbed, and the service life of the road is further prolonged.
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Description

Technical Field

[0001] The utility model relates to the technical field of roadbed processing devices, in particular to a roadbed processing device for road construction. Background Art

[0002] The roadbed, formed by fill or excavation, directly supports the track and is also called the line substructure. The roadbed, connected to bridges and tunnels, together form a line. The roadbed can be divided into embankments and cuttings based on its cross-sectional form. Furthermore, under certain conditions, the natural ground can be used directly as the roadbed surface, without fill or excavation. The materials used to construct the roadbed, whether fill or excavation, are primarily bulk soil and rock. Therefore, the roadbed is a geotechnical structure, and is therefore frequently subject to attack and damage from changes in geological conditions, water, rainfall, climate, earthquakes, and other factors, resulting in poor resistance. Therefore, the roadbed must possess sufficient strength, stability, durability, and reasonable rigidity to ensure smooth and comfortable driving. During roadbed preparation, a layer of waterproof concrete is typically sprayed onto the pavement surface to enhance its smoothness and waterproofness. Currently, the application of waterproof concrete is still performed manually, which is labor-intensive and inefficient.

[0003] A Chinese patent discloses a roadbed treatment device for road construction (publication number CN218116061U). This patent adds waterproof concrete to a barrel, ensures the uniformity of the waterproof concrete under the action of a second drive motor, and avoids the compaction of the waterproof concrete under the action of gravity. During the movement of the mobile trolley, the obstacle clearing plate clears the debris on the roadbed surface to both sides of the mobile trolley, and the discharge valve outputs the waterproof concrete in the barrel to the roadbed surface. The two-way leveling auger rotates to level the waterproof concrete to both sides, and the pressure roller compacts the leveled waterproof concrete. However, in actual road construction, due to the differences in roadbed and road surface, regional differences lead to different soil properties, resulting in the excavated roadbed not being completely suitable for road construction, thereby affecting the quality and service life of the road construction. Therefore, the utility model provides a roadbed treatment device for road construction to solve the above-mentioned problems. Utility Model Content

[0004] The purpose of the utility model is to provide a roadbed processing device for road construction to solve the problems raised in the above background technology.

[0005] To achieve the above objectives, the present invention provides the following technical solutions:

[0006] A roadbed processing device for road construction includes a discharge hopper, a discharge bin plate fixedly connected to the side of the discharge hopper, a conveyor belt for transporting materials is provided between the discharge bin plate and the discharge hopper, a cleaning mechanism for cleaning the original roadbed soil is provided at the bottom of the conveyor belt, and moving wheels are provided at both ends of the cleaning mechanism to facilitate the movement of the device.

[0007] As a further solution of the present invention, the cleaning mechanism includes two first connecting plates, which are respectively fixedly mounted on both sides of the discharge hopper, and the bottoms of the two first connecting plates are fixedly connected to the second connecting plates, and a first turning block is arranged between the two second connecting plates, and the inner cavity of the first turning block is fixedly sleeved with a first rotating rod, and the first rotating rod is slidably sleeved on the sides of the two second connecting plates, and both ends of the first rotating rod are fixedly sleeved with second turning blocks. With the cooperation of the first turning block and the second turning block, the original soil of the roadbed can be turned over.

[0008] As a further solution of the present invention, baffles are provided on the sides of the first and second soil-turning blocks, and shoveling plates for shoveling soil are fixedly installed inside the baffles. Connecting rods are fixedly connected to both ends of the baffles, and the baffles can play a blocking role after the original soil of the roadbed is turned over.

[0009] As a further solution of the present invention, the cleaning mechanism also includes two connecting rods fixedly installed on the sides of the first connecting plate, the sides of the two connecting rods are fixedly connected to the first support rod, the ends of the two first support rods away from the connecting rods are fixedly connected to the second support rod, and a connecting frame is fixedly connected between the two second support rods, and the sides of the second support rods are provided with a third connecting plate for connecting to the cab, and the two ends of the third connecting plate are fixedly connected to the sides of the second support rod through connecting columns.

[0010] As a further solution of the present invention, a connecting block is provided in the inner cavity of the bottom end of the second support rod, and a push rod is fixedly connected to the top of the connecting block. The push rod is slidably sleeved in the inner cavity of the second support rod, and the end of the push rod away from the connecting block is fixedly connected to the cylinder, and the cylinder is fixedly installed on the top of the first support rod. Multiple connecting blocks are rotatably sleeved with the two ends of the first rotating rod and the ends of the two connecting rods away from the baffle. The push rod can push the material in the inner cavity of the discharge hopper and can control the discharge of the material.

[0011] As a further solution of the present invention, the sides of the two connecting frames are rotatably connected to the first rotating shaft, and the two ends of the first rotating shaft are respectively fixedly sleeved on the sides of the two moving wheels. The first rotating shaft is provided to facilitate the rotation of the moving wheels.

[0012] As a further solution of the present invention, a conveyor roller is provided inside the conveyor belt, a motor is fixedly installed on the side of the discharge hopper, the output shaft of the motor is fixedly connected to one end of one of the conveyor rollers, and a plurality of pushing plates for pushing the material are fixedly connected to the outer surface of the conveyor belt. Under the action of the motor, the conveyor belt can be driven by the rotation of the conveyor roller to realize the conveyance of the material.

[0013] Compared with the prior art, the beneficial effects of the present invention are:

[0014] 1. When the utility model is used, by setting a cleaning mechanism, under the cooperation of the first turning block, the second turning block, the shovel plate, the baffle and the cylinder, the first turning block, the second turning block, the shovel plate and the baffle can be driven to move up and down, thereby realizing the cleaning of different thicknesses of the original soil of the roadbed, and through the cooperation of the unloading hopper and the conveyor belt, the laying of new soil can be realized, which greatly improves the efficiency of road construction. When it is necessary to treat the roadbed of soft soil, there is no need to separately call excavation equipment to clean the original soil and then use transportation equipment to lay new soil, which simplifies the work process and saves a lot of time and labor costs. By cleaning and replacing the original soil of the roadbed, the firmness of the roadbed can be improved, thereby improving the construction quality and service life of the road.

[0015] 2. When the utility model is used, by setting a conveyor belt and a push plate, the conveyor belt can be driven to rotate under the action of the motor, thereby realizing the unloading of materials, improving the degree of automation of the device, and reducing labor intensity. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 This is a front view of the overall structure of a roadbed treatment device for road construction.

[0017] Figure 2 The figure is a side view of the overall structure of a roadbed treatment device for road construction.

[0018] Figure 3 This is a disassembled diagram of the cleaning mechanism in a roadbed treatment device used in road construction.

[0019] Figure 4 This is a structural diagram of the installation position of the cylinder in a roadbed processing device used in road construction.

[0020] Figure 5 This is a structural diagram of the installation of a conveyor belt in a roadbed processing device used in road construction.

[0021] In the figure: 1. discharge hopper; 2. discharge bin plate; 3. moving wheel; 4. third connecting plate; 5. cylinder; 6. first rotating shaft; 7. connecting support rod; 8. baffle; 9. connecting rod; 10. first connecting plate; 11. second connecting plate; 12. first turning block; 13. second turning block; 14. first rotating rod; 15. shovel plate; 16. connecting column; 17. first support rod; 18. connecting frame; 19. second support rod; 20. push rod; 21. connecting block; 22. motor; 23. conveyor roller; 24. conveyor belt; 25. push plate. DETAILED DESCRIPTION

[0022] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0023] Example 1: Please refer to Figure 1 - Figure 5 In the embodiment of the present utility model, a roadbed processing device for road construction includes a discharge hopper 1, a discharge bin plate 2 is fixedly connected to the side of the discharge hopper 1, and the discharge surface of the discharge bin plate 2 is an inclined surface, which can realize the automatic falling of materials and improve the discharge effect. A conveyor belt 24 for conveying materials is provided between the discharge bin plate 2 and the discharge hopper 1. The width of the conveyor belt 24 is the same as the width of the discharge hole at the bottom end of the discharge hopper 1, and the length of the conveyor belt 24 is greater than the length of the discharge hole at the bottom end of the discharge hopper 1, so as to facilitate the transfer of materials in the inner cavity of the discharge hopper 1 into the interior of the discharge bin plate 2, thereby realizing the transmission and unloading of materials. A cleaning mechanism for cleaning the original soil of the roadbed is provided at the bottom of the conveyor belt 24, and moving wheels 3 are provided at both ends of the cleaning mechanism for facilitating the movement of the device.

[0024] See also Figure 3The cleaning mechanism includes two first connecting plates 10, which are fixedly mounted on both sides of the discharge hopper 1. The bottoms of the two first connecting plates 10 are fixedly connected to the second connecting plates 11. A first soil turning block 12 is provided between the two second connecting plates 11. The inner cavity of the first soil turning block 12 is fixedly sleeved with a first rotating rod 14. The first rotating rod 14 is slidably sleeved on the sides of the two second connecting plates 11. Both ends of the first rotating rod 14 are fixedly sleeved with a second soil turning block 13. A second soil turning block 13 is provided on the side of the second connecting plate 11. There is a first sliding groove, and the width of the first sliding groove is the same as the diameter of the first rotating rod 14, so that the first rotating rod 14 can drive the first turning block 12 and the second turning block 13 to move up and down, thereby realizing the turning of the original soil of different thicknesses on the top surface of the roadbed, thereby realizing the renovation of the original soil on the top surface of the roadbed. The first turning block 12 and the second turning block 13 are specifically composed of a rotating drum and a shovel plate. Under the rotation of the first turning block 12 and the second turning block 13, the soil can be turned over, thereby realizing the renovation of the original soil on the roadbed;

[0025] See also Figure 3 The sides of the first turning block 12 and the second turning block 13 are provided with a baffle 8, and a shovel board 15 for shoveling soil is fixedly installed inside the baffle 8. The shovel board 15 is tilted inside the baffle 8 to facilitate the discharge of soil. Both ends of the baffle 8 are fixedly connected with a connecting rod 9;

[0026] Specifically, the baffle 8 is an arc-shaped circular plate, and the diameter of the baffle 8 is larger than the maximum turning diameter of the first turning block 12 and the second turning block 13, so that the turned roadbed original soil can be blocked, the residual rate of the roadbed original soil is reduced, and the paving effect of the new soil is improved;

[0027] See also Figure 3 and Figure 4 The cleaning mechanism also includes two connecting rods 7 fixedly mounted on the side of the first connecting plate 10, the sides of the two connecting rods 7 are fixedly connected to the first support rod 17, the ends of the two first support rods 17 away from the connecting rod 7 are fixedly connected to the second support rod 19, and a connecting frame 18 is fixedly connected between the two second support rods 19. A third connecting plate 4 for connecting the cab is provided on the side of the second support rod 19, and both ends of the third connecting plate 4 are fixedly connected to the sides of the second support rod 19 through connecting columns 16. Under the action of the first support rod 17 and the second support rod 19, the connection and fixing effect of the connecting rod 7 on the discharge hopper 1 can be improved.

[0028] Example 2: Please refer to Figure 1 - Figure 5The second sliding groove is the same length as the first sliding groove opened on the side of the second connecting plate 11, which can facilitate the synchronous movement of the two ends of the first rotating rod 14.

[0029] See also Figure 1 、 Figure 2 and Figure 4 The sides of the two connecting frames 18 are rotatably connected to the first rotating shaft 6, and the two ends of the first rotating shaft 6 are respectively fixedly sleeved on the sides of the two moving wheels 3. Under the action of the first rotating shaft 6, the two moving wheels 3 can be rotated, thereby realizing the movement of the device;

[0030] See also Figure 1 、 Figure 2 and Figure 5 The interior of the conveyor belt 24 is provided with a conveyor roller 23, and a motor 22 is fixedly installed on the side of the discharge hopper 1. The output shaft of the motor 22 is fixedly connected to one end of one of the conveyor rollers 23, and the outer surface of the conveyor belt 24 is fixedly connected with a plurality of pushing plates 25 for pushing the material. A part of the conveyor belt 24 is located inside the discharge bin plate 2, and there is a certain distance between the top of the conveyor belt 24 and the bottom end of the discharge hopper 1. The width of the pushing plate 25 is the same as the contact distance between the discharge hopper 1 and the conveyor belt 24. The two ends of the pushing plate 25 are the same as the width of the conveyor belt 24 and the discharge hole of the discharge hopper 1, which can uniformly convey the material. When the pushing plate 25 is conveyed to the position between the bottom of the discharge hopper 1 and the conveyor belt 24 under the conveyance of the conveyor belt 24, it can play a role in blocking the material inside the discharge hopper 1, thereby realizing the control of material discharge.

[0031] The working principle of the present invention is as follows: when it is necessary to use the device to process the roadbed, first the third connecting plate 4 needs to be connected to the cab so that the device can be moved. Then, according to the processing needs of the roadbed, if the current roadbed needs to be paved with sand and gravel, it is only necessary to move the device so that the sand and gravel inside the discharge hopper 1 can be scattered in the middle part of the roadbed through the discharge bin plate 2, and then the sand and gravel are spread, thereby reinforcing the top surface of the roadbed and thus improving the firmness of the roadbed; if the current roadbed pavement is soft soil that is not easy to compact, it is necessary to clean the current roadbed pavement soil, and then lay soil and sand and gravel that are easy to compact, thereby improving the firmness of the roadbed. At this time, it is necessary to drive multiple cylinders 5 first. The movement of the piston rod of the cylinder 5 can drive the push rod 20 to move, and the movement of the push rod 20 can drive the multiple connecting blocks 21 at its bottom to slide up and down. The sliding of the connecting block 21 can drive the connecting rod 9 and the first rotating rod 14 to move up and down, and then drive the baffle 8, the first turning block 12 and the second turning block 13 to move up and down, so as to adjust the contact distance between the shoveling plate 15, the first turning block 12 and the second turning block 13 and the top surface of the roadbed, thereby increasing the shoveling thickness of the soil on the top surface of the roadbed, and then by moving the device, the device can drive the first turning block 12 and the second turning block 13 to rotate during the movement, thereby realizing the overturning of the soil, increasing the looseness of the soil, and under the overturning action of the first turning block 12 and the second turning block 13, the turned-out soil can be brought into the inner cavity of the baffle 8, and the soil shoveled by the shoveling plate 15 will also enter the inside of the baffle 8, because the bottom of the shoveling plate 15 has the same thickness as the overturned roadbed, thereby improving the shoveling effect of the soil on the top surface of the roadbed, thereby improving the soil cleaning effect;

[0032] Under the blocking effect of the baffle 8, the residual rate of the original soil on the top surface of the roadbed can be reduced. At this time, the motor 22 can be driven, and the rotation of the output shaft of the motor 22 can drive one of the conveying rollers 23 to rotate, thereby realizing the rotation of the conveyor belt 24. Since the outer surface of the conveyor belt 24 is fixedly connected to a plurality of pusher plates 25, the material in the inner cavity of the discharge hopper 1 can be pushed and flow out through the discharge bin plate 2. The outflowing material falls on the top of the cleaned roadbed. At this time, the paved material needs to be spread, thereby realizing the cleaning of the original soil of the roadbed and the replacement of new soil, thereby adapting to the construction needs of the road and improving the strength of the road.

[0033] The above is only a preferred specific implementation method of the present invention, but the protection scope of the present invention is not limited to this. Any technician familiar with the technical field within the technical scope disclosed by the present invention can make equivalent replacements or changes based on the technical solution and utility model concept of the present invention, which should be covered by the protection scope of the present invention.

Claims

1. A roadbed treatment device for road construction, comprising a discharge hopper (1), characterized in that: The side of the discharge hopper (1) is fixedly connected to a discharge bin plate (2), a conveyor belt (24) for conveying materials is provided between the discharge bin plate (2) and the discharge hopper (1), a cleaning mechanism for cleaning the original soil of the roadbed is provided at the bottom of the conveyor belt (24), and moving wheels (3) are provided at both ends of the cleaning mechanism for facilitating the movement of the device.

2. A roadbed processing device for road construction according to claim 1, characterized in that: The cleaning mechanism comprises two first connecting plates (10), the two first connecting plates (10) are fixedly mounted on both sides of the discharge hopper (1), the bottoms of the two first connecting plates (10) are fixedly connected to the second connecting plates (11), a first soil turning block (12) is provided between the two second connecting plates (11), the inner cavity of the first soil turning block (12) is fixedly sleeved with a first rotating rod (14), the first rotating rod (14) is slidably sleeved on the sides of the two second connecting plates (11), and both ends of the first rotating rod (14) are fixedly sleeved with the second soil turning blocks (13).

3. A roadbed processing device for road construction according to claim 2, characterized in that: Baffles (8) are provided on the sides of the first soil turning block (12) and the second soil turning block (13), a shoveling plate (15) for shoveling soil is fixedly installed inside the baffles (8), and connecting rods (9) are fixedly connected to both ends of the baffles (8).

4. A roadbed processing device for road construction according to claim 1, characterized in that: The cleaning mechanism further comprises two connecting rods (7) fixedly mounted on the side of the first connecting plate (10), the sides of the two connecting rods (7) are fixedly connected to the first support rod (17), the ends of the two first support rods (17) away from the connecting rod (7) are fixedly connected to the second support rod (19), a connecting frame (18) is fixedly connected between the two second support rods (19), the sides of the second support rods (19) are provided with a third connecting plate (4) for connecting to the cab, and the two ends of the third connecting plate (4) are fixedly connected to the sides of the second support rod (19) through connecting columns (16).

5. A roadbed processing device for road construction according to claim 4, characterized in that: The inner cavity at the bottom end of the second support rod (19) is provided with a connecting block (21), the top of the connecting block (21) is fixedly connected to a push rod (20), the push rod (20) is slidably sleeved in the inner cavity of the second support rod (19), the end of the push rod (20) away from the connecting block (21) is fixedly connected to a cylinder (5), the cylinder (5) is fixedly installed on the top of the first support rod (17), and the multiple connecting blocks (21) are rotatably sleeved with the two ends of the first rotating rod (14) and the ends of the two connecting rods (9) away from the baffle (8).

6. A roadbed processing device for road construction according to claim 4, characterized in that: The sides of the two connecting frames (18) are both rotatably connected to the first rotating shaft (6), and the two ends of the first rotating shaft (6) are respectively fixedly sleeved on the sides of the two moving wheels (3).

7. A roadbed processing device for road construction according to claim 1, characterized in that: The interior of the conveyor belt (24) is provided with a conveyor roller (23), a motor (22) is fixedly installed on the side of the discharge hopper (1), the output shaft of the motor (22) is fixedly connected to one end of one of the conveyor rollers (23), and the outer surface of the conveyor belt (24) is fixedly connected to a plurality of pusher plates (25) for pushing materials.

Citation Information

Patent Citations

  • Roadbed treatment device for road construction

    CN218116061U