Slide rail type battery box convenient to maintain

By installing pulleys at the bottom of the slide rail battery box bracket and equipped with installation and positioning components, the limited mobility performance caused by pulley failure is solved, convenient maintenance and efficient replacement of the battery box are achieved, and system reliability and maintenance efficiency are improved.

CN223273431UActive Publication Date: 2025-08-26JIANGSU DIMAO NEW ENERGY TECHNOLOGY CO LTD
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Patent Information

Application Number
CN202422734787.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-08
Publication Date
2025-08-26
Estimated Expiration
2034-11-08

AI Technical Summary

Technical Problem

In the existing slide rail battery box, the pulley installed at the bottom of the bracket fails due to long-term use or wear, resulting in limited mobility performance, affecting the normal use of the battery box and increasing maintenance costs.

Method used

A slide rail-type battery box is designed for easy maintenance. By installing pulleys on the bottom end mounting base of the bracket and equipped with mounting components and positioning components, the pulleys are quickly installed and removed, which is convenient for regular maintenance and replacement, ensuring good sliding performance.

Benefits of technology

Improves the movement stability and smoothness of the battery box bracket, reduces maintenance time and cost, improves maintenance efficiency and reduces downtime.

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Abstract

The utility model discloses a slide rail type battery box convenient to maintain, which relates to the technical field of battery boxes and comprises a battery box body, sealing covers are hinged to two ends of the battery box body, a bracket is slidably connected to the inner bottom end of the battery box body, mounting seats are symmetrically mounted at positions, close to chamfers, of the bottom end of the bracket, and pulleys are rotatably connected to the bottom ends of the mounting seats. A mounting assembly is mounted in one end of the mounting seat, positioning assemblies are symmetrically mounted at one end of the mounting seat, and sliding grooves are symmetrically formed in the bottom end in the battery box body and are in sliding connection with the pulleys. By adopting the structure, the pulley can be maintained and replaced regularly, and the problems of abrasion, deformation or damage and the like of the pulley can be found and handled in time, so that equipment faults caused by the problems are avoided, the pulley is ensured to keep good sliding performance all the time, a bracket in the battery box is more stable and smoother in the moving process, and the service life of the bracket is prolonged. And when the pulley is abraded or damaged, the pulley can be quickly replaced, so that the maintenance efficiency is improved, and the downtime is shortened.
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Description

Technical Field

[0001] The utility model belongs to the technical field of battery boxes, and in particular relates to a slide rail type battery box which is easy to maintain. Background Art

[0002] A battery box, also known as a battery tray or battery box, is a battery pack consisting of several single cells, a box, a battery management system, and related mounting components. A slide-type battery box typically consists of the box, slide rails, battery modules, and a locking mechanism. The slide rails are mounted on the inner wall of the box, and the battery modules slide into the box via the rails, facilitating quick installation and removal. The locking mechanism ensures the stability of the battery modules within the box, preventing them from shifting or falling out during driving.

[0003] Publication No. "CN217086785U" discloses a slide-rail battery box. This utility model comprises a box body, comprising two brackets. Two pairs of parallel linear guide rails are disposed on the inner wall of the box body. These two pairs of linear guide rails are staggered and point toward the openings at each end of the box body. Each pair of linear guide rails is slidably provided with a slide bar. The two brackets are symmetrically secured to the two pairs of slide bars. Locking structures are provided at both ends of the brackets, near the box body openings. These locking structures engage the box body, and window doors are provided at each end of the box body openings. This utility model is applicable to the technical field of battery boxes.

[0004] Although the above-mentioned utility model opens several elastic locks on both sides of the box, pulls out the window door through the second handle, and then opens the locking structure, pulls out the bracket through the first handle, and the bracket slides out of the box through the staggered linear guide rails, so that the battery can be maintained. However, when pulling the bracket, the bracket relies on sliding friction to achieve movement. Due to the large resistance of sliding friction and the weight of the batteries on the bracket, the bracket may encounter greater difficulties during movement and requires greater external force to push. Currently, pulleys are installed at the bottom of the bracket on the market to solve the problem of large resistance of sliding friction. However, when the pulley fails due to long-term use or wear, the mobility of the bracket will be restricted, which will directly affect the normal use of the battery box, thereby reducing the reliability of the system, and the entire battery box or bracket needs to be disassembled and repaired, which will increase maintenance costs. Utility Model Content

[0005] In response to the problems mentioned in the background technology, the purpose of the present invention is to provide a slide-rail battery box that is easy to maintain, so as to solve the problem of large resistance to sliding friction caused by installing a pulley at the bottom of the bracket. However, when the pulley fails due to long-term use or wear, the mobility of the bracket will be restricted, which will directly affect the normal use of the battery box, thereby reducing the reliability of the system, and the entire battery box or bracket needs to be disassembled and repaired, which will lead to increased maintenance costs.

[0006] The above technical objectives of the present invention are achieved through the following technical solutions:

[0007] A slide-type battery box that is easy to maintain, comprising a battery box body, a sealing cover hinged at both ends of the battery box body, a bracket slidably connected to the bottom end of the battery box body, mounting seats symmetrically installed near the chamfers at the bottom ends of the brackets, pulleys rotatably connected to the bottom ends of the mounting seats, a mounting assembly installed inside one end of the mounting seat, a positioning assembly symmetrically installed at the other end of the mounting seat, symmetrical slide grooves provided at the bottom end of the battery box body, and the slide grooves and the pulleys being slidably connected;

[0008] The mounting assembly includes a cavity, a first return spring, a movable plate and a locking block, a cavity is opened inside the mounting seat, one end of the cavity is symmetrically fixedly connected to the first return spring, the other end of the first return spring is fixedly connected to the movable plate, the movable plate and the cavity are slidably connected, the end of the movable plate away from the first return spring is fixedly connected to the locking block, the locking block extends away from the end of the movable plate to the side end of the mounting seat, the upper end of the locking block is set as an inclined surface, and the bottom end of the bracket is symmetrically opened at the chamfer, the mounting groove is plugged into the mounting seat, and a locking groove is opened at one end of the mounting groove, and the other end of the locking groove passes through the bracket The bracket is designed so that the locking groove and the locking block are snap-connected, and the unlocking block is slidably connected inside the locking groove. The limiting blocks are symmetrically fixed at both ends of the locking block. The limiting grooves are symmetrically arranged inside the locking groove. The limiting grooves and the limiting blocks are slidably connected. The pulley can be maintained and replaced regularly, and problems such as pulley wear, deformation or damage can be discovered and dealt with in time, thereby avoiding equipment failure caused by this, ensuring that the pulley always maintains good sliding performance, and making the bracket inside the battery box more stable and smooth during movement. Moreover, when the pulley is worn or damaged, it can be quickly replaced, thereby improving maintenance efficiency and reducing downtime.

[0009] As an optimal technical solution, the positioning assembly includes a built-in hole, a second return spring and a positioning column. A built-in hole is symmetrically opened at one end of the mounting seat, and a second return spring is fixedly connected to one end of the built-in hole. The other end of the second return spring is fixedly connected to the positioning column. The positioning column is slidably connected to the inside of the built-in hole. The end of the positioning column away from the second return spring extends out of the side end of the mounting seat and is set as an arc surface. Positioning holes are symmetrically opened at one end of the mounting groove away from the locking groove. The positioning hole and the positioning column are snap-connected, which can ensure that the pulley maintains an accurate relative position with the bottom end of the bracket during installation, which helps to avoid deviation or misalignment of the pulley during installation, thereby ensuring the stability and accuracy of the battery box during movement.

[0010] As a preferred technical solution, first sliding blocks are symmetrically fixedly connected at both ends of the battery box body, and first sliding grooves are symmetrically opened at both ends of the bracket. The first sliding grooves and the first sliding blocks are slidably connected. A second sliding block is fixedly connected to the bottom end of the battery box body, and a second sliding groove is opened at the bottom end of the bracket. The second sliding block and the second sliding groove are slidably connected. The design of the first sliding groove and the first sliding block, the second sliding groove and the second sliding block allows the bracket to slide easily inside the battery box, thereby greatly improving the efficiency of battery installation and removal. This design simplifies the process of battery replacement or maintenance, reducing labor and time costs.

[0011] As an optimal technical solution, placement slots are symmetrically provided at both ends of the battery box body, heat dissipation holes are symmetrically provided at one end of the placement slot, an installation frame is inserted into the placement slot, a dust net is fixedly connected to the installation frame, a magnetic block is symmetrically fixedly connected to one end of the installation frame, magnetic slots are symmetrically provided at one end of the placement slot, the magnetic slots and the magnetic block are magnetically connected, buckle slots are symmetrically provided at both ends of the battery box body, and the buckle slots are connected to the placement slot. The dust net can be easily cleaned or replaced without complicated tools and steps, thereby ensuring the cleanliness of the battery box and the normal operation of the circuit.

[0012] In summary, the present invention has the following beneficial effects:

[0013] When the locking block is moved to the locking groove, the first return spring is reset, and the movable plate rebounds and drives the locking block to pop out. The locking block is clamped and fixed to the locking groove, completing the installation of the pulley. The pulley can be maintained and replaced regularly, and problems such as pulley wear, deformation or damage can be discovered and dealt with in time, thereby avoiding equipment failure caused thereby, ensuring that the pulley always maintains good sliding performance, making the bracket inside the battery box more stable and smooth during movement, and when the pulley is worn or damaged, it can be quickly replaced, thereby improving maintenance efficiency and reducing downtime. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] Figure 1 It is a three-dimensional structural diagram of the utility model;

[0015] Figure 2 This is a schematic diagram of the three-dimensional structure of the utility model when viewed from above;

[0016] Figure 3 This is a schematic diagram of the cross-sectional three-dimensional structure of the installation component of the utility model;

[0017] Figure 4 This is a schematic diagram of the sectional three-dimensional structure of the positioning component of the utility model;

[0018] Figure 5 It is a schematic diagram of the three-dimensional structure of the installation frame of the utility model.

[0019] Figure markings: 1. battery box body; 2. sealing cover; 3. bracket; 4. mounting groove; 5. mounting seat; 6. pulley; 7. slide groove; 8. first sliding block; 9. first sliding groove; 10. second sliding block; 11. second sliding groove; 12. mounting assembly; 121. cavity; 122. first return spring; 123. movable plate; 124. locking block; 13. locking groove; 14. unlocking block; 15. limit block; 16. limit groove; 17. positioning assembly; 171. built-in hole; 172. second return spring; 173. positioning column; 18. positioning hole; 19. placement groove; 20. heat dissipation hole; 21. mounting frame; 22. dustproof net; 23. magnetic block; 24. magnetic groove; 25. buckle groove. DETAILED DESCRIPTION

[0020] Example

[0021] refer to Figures 1 to 5The slide-type battery box for easy maintenance described in this embodiment includes a battery box body 1, a sealing cover 2 is hinged at both ends of the battery box body 1, a bracket 3 is slidably connected to the bottom end of the battery box body 1, a mounting seat 5 is symmetrically installed near the chamfer at the bottom end of the bracket 3, a pulley 6 is rotatably connected to the bottom end of the mounting seat 5, a mounting assembly 12 is installed inside one end of the mounting seat 5, and a positioning assembly 17 is symmetrically installed at one end of the mounting seat 5, and a slide groove 7 is symmetrically provided at the bottom end of the battery box body 1, and the slide groove 7 is slidably connected to the pulley 6;

[0022] The mounting assembly 12 includes a cavity 121, a first return spring 122, a movable plate 123 and a locking block 124. A cavity 121 is opened inside one end of the mounting seat 5. One end of the cavity 121 is symmetrically fixedly connected to the first return spring 122. The other end of the first return spring 122 is fixedly connected to the movable plate 123. The movable plate 123 is slidably connected to the inside of the cavity 121. The end of the movable plate 123 away from the first return spring 122 is fixedly connected to the locking block 124. The end of the locking block 124 away from the movable plate 123 extends to the side end of the mounting seat 5. The upper end of the locking block 124 is set as an inclined surface. The bottom end of the bracket 3 is symmetrically provided with a mounting groove 4 near the chamfer. The mounting groove 4 is plugged into the mounting seat 5. The locking groove 13 is provided at one end inside the mounting groove 4, and the other end of the locking groove 13 passes through the bracket 3. The locking groove 13 is snap-connected with the locking block 124, and the pulley 6 is merged with the bottom end of the bracket 3 so that the mounting seat 5 is inserted into the mounting groove 4. During the insertion process, the extrusion force exerts pressure on the inclined surface of the upper end of the locking block 124, so that the locking block 124 drives the movable plate 123 to compress the first return spring 122, and the locking block 124 retracts into the cavity 121. Then, when the locking block 124 moves to the locking groove 13, the first return spring 122 is reset, and the movable plate 123 rebounds and drives the locking block 124 to pop out. The locking block 124 is snap-connected and fixed with the locking groove 13, completing the installation of the pulley 6.

[0023] refer to Figure 3 The locking groove 13 is slidably connected with an unlocking block 14, and the locking block 124 is symmetrically fixedly connected to the limiting blocks 15 at both ends. The locking groove 13 has symmetrical limiting grooves 16. The limiting grooves 16 and the limiting blocks 15 are slidably connected, pushing the unlocking block 14 so that the unlocking block 14 slides inside the locking groove 13. At the same time, the unlocking block 14 drives the limiting block 15 to slide inside the limiting groove 16. The unlocking block 14 pushes the locking block 124, so that the locking block 124 drives the moving plate 123 to compress the first return spring 122, and the locking block 124 retracts into the cavity 121. The locking block 124 ends the engagement with the locking groove 13, and then the pulley 6 is pulled downward to end the insertion of the mounting seat 5 and the mounting groove 4, completing the disassembly of the pulley 6.

[0024] refer to Figure 4, the positioning assembly 17 includes a built-in hole 171, a second return spring 172 and a positioning column 173. The built-in hole 171 is symmetrically opened at one end of the mounting seat 5. The second return spring 172 is fixedly connected to one end of the built-in hole 171. The other end of the second return spring 172 is fixedly connected to the positioning column 173. The positioning column 173 is slidably connected to the inside of the built-in hole 171. The end of the positioning column 173 away from the second return spring 172 extends out of the side end of the mounting seat 5 and is set as an arc surface. The end of the mounting groove 4 away from the locking groove 13 is symmetrically opened with a positioning hole 18. The positioning hole 18 and the positioning column 173 are snap-fitted, and the pulley 6 is merged with the bottom end of the bracket 3 so that the mounting base 5 is inserted into the mounting groove 4. During the insertion process, the extrusion force exerts pressure on the arc surface of the positioning column 173, so that the positioning column 173 compresses the second return spring 172, and the positioning column 173 retracts into the built-in hole 171. Then, when the positioning column 173 moves to the built-in hole 171, the second return spring 172 is reset, and the positioning column 173 pops out. The positioning column 173 is snap-fitted and fixed to the positioning hole 18, completing the positioning of the pulley 6 during installation.

[0025] refer to Figure 2 The first sliding blocks 8 are symmetrically fixedly connected at both ends of the battery box body 1, and first sliding grooves 9 are symmetrically opened at both ends of the bracket 3. The first sliding groove 9 is slidingly connected to the first sliding block 8. The second sliding block 10 is fixedly connected to the bottom end of the battery box body 1, and a second sliding groove 11 is opened at the bottom end of the bracket 3. The second sliding block 10 is slidingly connected to the second sliding groove 11. Pull the bracket 3 outward so that the pulley 6 at the bottom end of the bracket 3 slides inside the sliding groove 7. At the same time, when the bracket 3 moves, the bracket 3 drives the first sliding groove 9 and the second sliding groove 11 to slide on the outside of the first sliding block 8 and the second sliding block 10.

[0026] refer to Figure 2 and Figure 5 The battery box body 1 is symmetrically provided with placement grooves 19 at both ends, and a heat dissipation hole 20 is symmetrically provided at one end of the placement groove 19. A mounting frame 21 is inserted into the placement groove 19, and a dustproof net 22 is fixedly connected to the inside of the mounting frame 21. A magnetic block 23 is symmetrically fixedly connected to one end of the mounting frame 21, and a magnetic groove 24 is symmetrically provided at one end of the placement groove 19. The magnetic groove 24 and the magnetic block 23 are magnetically connected. Buckle grooves 25 are symmetrically provided at both ends of the battery box body 1, and the buckle grooves 25 are connected with the placement grooves 19. Through the buckle grooves 25, pinch the two ends of the mounting frame 21, and then pull the dustproof net 22 outward, so that the mounting frame 21 drives the magnetic block 23 to end the magnetic connection with the magnetic groove 24, and the mounting frame 21 connected to the dustproof net 22 is taken out from the inside of the placement groove 19.

[0027] Principle and advantages of use: First, pull the bracket 3 outward so that the pulley 6 at the bottom end of the bracket 3 slides inside the slide groove 7. At the same time, when the bracket 3 moves, the bracket 3 drives the first sliding groove 9 and the second sliding groove 11 to slide outside the first sliding block 8 and the second sliding block 10, and pulls the bracket 3 out of the battery box body 1. Move the unlocking block 14 so that the unlocking block 14 slides inside the locking groove 13. At the same time, the unlocking block 14 drives the limiting block 15 to slide inside the limiting groove 16. The unlocking block 14 pushes the locking block 124, so that the locking block 124 drives the moving plate 123 to compress the first return spring 122, and the locking block 124 retracts into the cavity 121, and the locking block 124 and the locking groove 13 end the card Then, pulley 6 is pulled downward to complete the insertion of mounting seat 5 and mounting groove 4, and the pulley 6 is disassembled and maintained. After the maintenance is completed, pulley 6 is merged with the bottom end of bracket 3 so that mounting seat 5 is inserted into the mounting groove 4. During the insertion process, the extrusion force exerts pressure on the inclined surface of the upper end of locking block 124, so that the locking block 124 drives the movable plate 123 to compress the first return spring 122, and the locking block 124 retracts into the cavity 121. Then, when the locking block 124 moves to the locking groove 13, the first return spring 122 is reset, and the movable plate 123 rebounds and drives the locking block 124 to pop out, and the locking block 124 is clamped and fixed with the locking groove 13, completing the installation of the pulley 6;

[0028] The utility model can regularly maintain and replace the pulley 6, timely discover and deal with problems such as wear, deformation or damage of the pulley 6, thereby avoiding equipment failure caused by such problems, ensuring that the pulley 6 always maintains good sliding performance, and making the bracket 3 inside the battery box more stable and smooth during the movement process. Moreover, when the pulley 6 is worn or damaged, it can be quickly replaced, thereby improving maintenance efficiency and reducing downtime.

Claims

1. A slide-type battery box that is easy to maintain, comprising a battery box body, characterized in that: Both ends of the battery box body are hinged with sealing covers, the bottom end of the battery box body is slidably connected to a bracket, the bottom end of the bracket is symmetrically installed with a mounting seat near the chamfer, the bottom end of the mounting seat is rotatably connected to a pulley, a mounting assembly is installed inside one end of the mounting seat, and a positioning assembly is symmetrically installed on one end of the mounting seat, and a slide groove is symmetrically provided at the bottom end of the battery box body, and the slide groove is slidably connected to the pulley; The mounting assembly includes a cavity, a first return spring, a movable plate and a locking block. A cavity is opened inside one end of the mounting seat, and the first return spring is symmetrically fixedly connected to one end of the cavity. The other end of the first return spring is fixedly connected to the movable plate. The movable plate is slidingly connected to the inside of the cavity, and the locking block is fixedly connected to the end of the movable plate away from the first return spring. The locking block extends from the side end of the mounting seat away from the end of the movable plate, and the upper end of the locking block is set as an inclined surface.

2. The slide rail type battery box that is easy to maintain according to claim 1, characterized in that: The bottom end of the bracket is symmetrically provided with mounting grooves near the chamfers, the mounting grooves are plugged into the mounting seat, one end of the mounting groove is provided with a locking groove, the other end of the locking groove passes through the bracket, and the locking groove is snap-connected with the locking block.

3. The slide rail type battery box that is easy to maintain according to claim 2, characterized in that: An unlocking block is slidably connected inside the locking groove, and limiting blocks are symmetrically fixedly connected at both ends of the locking block. Limiting slots are symmetrically provided inside the locking groove, and the limiting slots and the limiting blocks are slidably connected.

4. The slide rail type battery box that is easy to maintain according to claim 3, characterized in that: The positioning assembly includes a built-in hole, a second return spring and a positioning column. The built-in hole is symmetrically opened at one end of the mounting seat. The second return spring is fixedly connected to one end of the built-in hole, and the other end of the second return spring is fixedly connected to the positioning column. The positioning column is slidably connected to the inside of the built-in hole. The end of the positioning column away from the second return spring extends out of the side end of the mounting seat and is set to an arc surface.

5. The slide rail type battery box easy to maintain according to claim 4, characterized in that: A positioning hole is symmetrically provided at one end of the installation slot away from the locking slot, and the positioning hole is snap-connected with the positioning column.

6. The slide rail type battery box that is easy to maintain according to claim 1, characterized in that: The first sliding blocks are symmetrically fixedly connected at both ends of the battery box body, and the first sliding grooves are symmetrically opened at both ends of the bracket. The first sliding groove and the first sliding block are slidably connected. The second sliding block is fixedly connected to the bottom end of the battery box body, and the second sliding groove is opened at the bottom end of the bracket. The second sliding block and the second sliding groove are slidably connected.

7. The slide rail type battery box easy to maintain according to claim 1, characterized in that: The battery box body is symmetrically provided with placement grooves at both ends, and heat dissipation holes are symmetrically provided at one end of the placement groove. A mounting frame is inserted into the placement groove, and a dustproof net is fixedly connected to the mounting frame. A magnetic block is symmetrically fixedly connected to one end of the mounting frame, and a magnetic groove is symmetrically provided at one end of the placement groove, and the magnetic groove and the magnetic block are magnetically connected.

8. The slide rail type battery box easy to maintain according to claim 1, characterized in that: Buckle grooves are symmetrically provided at both ends of the battery box body, and the buckle grooves are communicated with the placement grooves.

Citation Information

Patent Citations

  • Slide rail type battery box

    CN217086785U