Suspension type mulching film trepanning device of rice film mulching transplanter
By designing a suspended plastic film hole opening device, the problems of inaccurate positioning and seedling injury in the existing technology are solved, efficient and accurate hole opening is achieved, the planting rate and survival rate of rice coated rice seedlings are improved, and the operation efficiency is improved. It is suitable for coating planting of multiple crops.
Patent Information
- Application Number
- CN202422585214.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-24
- Publication Date
- 2025-08-29
- Estimated Expiration
- 2034-10-24
AI Technical Summary
The existing plastic film hole opening device has problems such as inaccurate positioning, seedling clipping, and seedling injury in rice coated transplanters, which affects the implantation rate and operating efficiency, and is complex and difficult to promote.
A suspended plastic film hole opening device is designed, which is suspended on the square beam of the planting part and uses the transverse transmission shaft of the planting arm to provide power. Combined with the left hanging frame, right hanging frame, rotary shaft, hole opening knife mounting plate, connecting rod and cam and other components, precise hole opening is achieved to avoid damage to seedlings.
It has improved the planting rate and survival rate, reduced the seedling replenishment rate, improved operating efficiency, adapted to high-speed rice transplantation, solved the key technical obstacles in the existing technology, and provided a foundation for mass production and promotion.
Smart Images

Figure CN223274608U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to a suspended ground film hole opening device for a rice film covering and transplanting machine, belonging to the technical field of ground film hole opening devices. Background Art
[0002] In recent years, rice mulching has gained widespread acceptance in the agricultural sector, boasting advantages such as water conservation, soil moisture conservation, weed control, fertilizer savings, and yield increases. The combined use of biodegradable mulch films and mulch transplanters has significantly benefited the healthy development of green organic agriculture. However, rice mulch transplanters, as a key production tool, have been hindered by technical difficulties in field operation, hindering their mass production and widespread adoption. The mulch film perforation mechanism in these transplanters is crucial, directly impacting the transplanting and survival rates of seedlings, and ultimately, the actual rice yield.
[0003] Currently, there are roughly the following types of mulch hole-piercing devices in the industry: one is to use seedling needles to punch holes in the mulch while transplanting; the second is to install a hole-piercing knife on the transplanter's planting arm push rod; the third is to weld (install) the hole-piercing knife on the transplanter's seedling needle; and the fourth is to weld the hole-piercing device to the floating mounting frame, using the extended shaft of the planting unit as the power source, and driving the paddle to drill holes through a connecting rod mechanism. These hole-piercing devices all have some problems to varying degrees: the first method performs hole-piercing and transplanting at the same time, which can cause inaccurate hole alignment and easily break the seedlings; the second method causes mud to get stuck between the seedling needle and the seedling sorter, and the hole-piercing knife can easily pull out the newly planted seedlings when the transplanting arm is raised; the third method causes the hole-piercing blade to be too close to the push rod, causing mud to get stuck, making it impossible for the push rod to complete the planting operation, and the hole-piercing knife can damage the seedlings when the seedling needle removes them; the fourth method uses welding, which is complex and requires professional installation. It is also difficult to dismantle, which not only damages the transplanter structure but also makes it impossible to restore the transplanter to its original state. If installed on user-owned transplanters, it is difficult to promote on a large scale. The above methods directly affect the transplanting rate of rice film-mulched transplanting and the operating efficiency of the transplanter. Summary of the Invention
[0004] The purpose of the utility model is to solve the problems existing in the above-mentioned prior art and further provide a hanging ground film hole opening device for a rice film mulching and transplanting machine.
[0005] The purpose of this utility model is achieved through the following technical solutions:
[0006] A suspended ground film hole opening device for a rice mulching transplanter comprises: a riding high-speed rice transplanter, a planting part, a planting part square beam, a planting arm transverse transmission shaft and a suspended ground film hole opening mechanism; the suspended ground film hole opening mechanism is mounted on the planting part square beam at the lower end of the planting part of the riding high-speed rice transplanter, and the planting arm transverse transmission shaft provides power to the suspended ground film hole opening mechanism, the suspended ground film hole opening mechanism comprises a left hanger, a square card, a rotating shaft, a right hanger, a hole opening knife mounting plate, a hole opening knife, a split positioning block, a cam, a connecting rod and a connecting rod ear plate; the suspended ground film hole opening mechanism The left hanger and the right hanger of the mechanism are respectively installed on the left and right sides below the square beam of the planting part, and the left hanger and the right hanger are fixed to the square beam of the planting part by square clips; the rotating shaft passes through the inner holes of the round tubes on the left hanger and the right hanger and can rotate in the inner holes of the round tubes, and a hole-punching knife mounting plate and a connecting rod ear plate are welded on the rotating shaft, and the hole-punching knife mounting plate is fixed with a bolt group. One end of the connecting rod is hinged on the connecting rod ear plate, and the other end of the connecting rod is connected to a cam, which is installed on the transverse transmission shaft of the planting arm, and the split positioning block is installed on the rotating shaft for transverse positioning of the rotating shaft.
[0007] Beneficial effects of the utility model:
[0008] The utility model features a hanging mulch film hole-punching device with accurate positioning, precise cam installation angle, appropriate adjustment of the connecting rod length, and appropriate selection of the hole-punching knife shape and length. This device can accurately perform synchronous hole-punching for rice transplanting, ensuring that the seedlings are accurately inserted into the holes in the mulch film cut by the hole-punching device. This effectively improves the transplanting rate of rice mulch film transplanting, with the transplanting rate even exceeding relevant national standards. The above solution can solve the problems of seedlings being clamped by needles and the roots of some seedlings being planted on the mulch film, avoiding the phenomenon of seedlings being broken or scratched, which often occurs during rice mulch film transplanting operations. This significantly improves the survival rate of seedlings and effectively reduces the rate of seedling replacement in the later stages of transplanting, reducing the replacement rate from the previous 30% to less than 5%.
[0009] Due to its structural characteristics, the suspended mulch film hole-opening device can adapt to the high-speed transplanting state in the field, significantly improving the operating efficiency and transplanting quality of the mulch film transplanter. The operating efficiency can reach 3-4 acres per hour, clearing the key technical obstacles for the mass production and wide application of mulch film transplanting machinery, and laying a solid foundation for degradable mulch film manufacturers to open up the domestic market and accelerate the development of green agriculture.
[0010] The utility model is not limited to the application of opening holes in the film for transplanting rice in rice film covering operations, but can also be widely used as a corresponding device for film covering planting of various types of crops such as vegetables, fruits, wheat, corn, soybeans, flowers, etc., and has high practical value. BRIEF DESCRIPTION OF THE DRAWINGS
[0011] Figure 1 This is a schematic diagram of the position of the ground film hole opening device hanging on the rice film mulching transplanter.
[0012] Figure 2 Schematic diagram of the structure of the hanging film opening device ( Figure 1 (partially enlarged view).
[0013] Figure 3 for Figure 2 Right view of the mid-hanging ground film hole opening device.
[0014] Figure 4 for Figure 3 Top view of the mid-hanging ground film hole opening device.
[0015] The reference numerals in the figure are: 1 is a riding high-speed rice transplanter, 2 is a planting part, 3 is a square beam of the planting part, 4 is a transverse transmission shaft of the planting arm, 5 is a hanging ground film opening mechanism, 51 is a left hanger, 52 is a square card, 53 is a rotating shaft, 54 is a right hanger, 55 is a hole opening knife mounting plate, 56 is a hole opening knife, 57 is a split positioning block, 58 is a cam, 59 is a connecting rod, and 60 is a connecting rod ear plate. DETAILED DESCRIPTION
[0016] The present invention will be further described in detail below with reference to the accompanying drawings: This embodiment is implemented based on the technical solution of the present invention, and a detailed implementation method is given, but the protection scope of the present invention is not limited to the following embodiments.
[0017] like Figures 1 to 4 As shown, a suspended ground film hole opening device for a rice film transplanter of the present embodiment comprises: a riding high-speed transplanter 1, a planting part 2, a planting part square beam 3, a planting arm transverse transmission shaft 4 and a suspended ground film hole opening mechanism 5; the suspended ground film hole opening mechanism 5 is mounted on the planting part square beam 3 at the lower end of the planting part 2 on the riding high-speed transplanter 1, and the planting arm transverse transmission shaft 4 provides power to the suspended ground film hole opening mechanism 5, and the suspended ground film hole opening mechanism 5 comprises a left hanger 51, a square card 52, a rotating shaft 53, a right hanger 54, a hole opening knife mounting plate 55, a hole opening knife 56, a split positioning block 57, a cam 58, a connecting rod 59 and a connecting rod ear plate 60; the suspended ground film hole opening mechanism 5 The left hanger 51 and the right hanger 54 are respectively installed on the left and right sides below the planting portion square beam 3, and the left hanger 51 and the right hanger 54 are fixed to the planting portion square beam 3 by the square card 52; the rotating shaft 53 passes through the inner hole of the circular tube on the left hanger 51 and the right hanger 54 and can rotate in the inner hole of the circular tube, and a hole knife mounting plate 55 and a connecting rod ear plate 60 are welded on the rotating shaft 53. A hole knife 56 is fixed to the hole knife mounting plate 55 with a bolt group. One end of the connecting rod ear plate 60 is hinged to the connecting rod 59, and the other end of the connecting rod 59 is connected to the cam 58. The cam 58 is mounted on the transverse transmission shaft 4 of the planting arm, and the split positioning block 57 is mounted on the rotating shaft 53 for lateral positioning of the rotating shaft.
[0018] The left and right hangers 51 and 54 in this embodiment are exemplified by dual-axis fixed tubes with stoppers, but can also be made into unlimited, single-axis fixed tubes. The split positioning block 57 is exemplified by a split design, but can also be made into an integral design. The split positioning block 57 is shown as an example of two ends, but can also be installed in other locations to achieve the same effect. The cam 58, connecting rod 59, and connecting rod lug 60 are shown as being installed on the right side, but can also be adjusted to be installed on the left side. The hole cutter 56 is exemplified by a circular arc with a straight section, but can also be made into other shapes such as a straight blade, a circular arc, a circular arc with a L-shaped, a sickle, a shovel, a single-edged blade, or a double-edged blade. The left and right hangers 51 and 54 are fixed using the square clip 52 as an example, but can also be fixed using a splint, a U-shaped clip, or other methods.
[0019] In this embodiment, the cam 58 mounted on the planting arm transverse transmission shaft 4 rotates with the planting arm transverse transmission shaft 4, and the connecting rod 59 mounted on the cam 58 drives the connecting rod ear plate 60 to swing, which drives the connecting rod ear plate 60 to rotate the rotating shaft 53, which drives the rotating shaft 53 to swing the hole-punching knife mounting plate 55, and the hole-punching knife mounting plate 55 drives the hole-punching knife 56 to perform a reciprocating hole-punching operation on the film. Because the power for the hole-punching knife to swing comes from within the rice transplanter, its swing rhythm is synchronized with the rice transplanting rhythm. As a result, the film holes cut by the hole-punching knife can be precisely aligned with the planting position of the seedling needle, thereby completing high-quality film-covered rice transplanting.
[0020] The above descriptions are merely preferred embodiments of the present invention. These embodiments are all different ways of implementing the overall concept of the present invention. The scope of protection of the present invention is not limited to these embodiments. Any changes or substitutions that can be easily conceived by a person skilled in the art within the technical scope disclosed in the present invention should be included in the scope of protection of the present invention. Therefore, the scope of protection of the present invention should be based on the scope of protection of the claims.
Claims
1. A hanging type mulch film hole opening device for a rice mulch transplanter, comprising: A riding high-speed rice transplanter (1), a planting part (2), a planting part square beam (3), a planting arm transverse transmission shaft (4) and a suspended ground film hole opening mechanism (5); the suspended ground film hole opening mechanism (5) is mounted on the planting part square beam (3) at the lower end of the planting part (2) on the riding high-speed rice transplanter (1), and the planting arm transverse transmission shaft (4) provides power to the suspended ground film hole opening mechanism (5), characterized in that the suspended ground film hole opening mechanism (5) includes a left hanger (51), a square card (52), a rotating shaft (53), a right hanger (54), a hole opening knife mounting plate (55), a hole opening knife (56), a split positioning block (57), a cam (58), a connecting rod (59) and a connecting rod ear plate (60); the left hanger (51) and the right hanger (52) of the suspended ground film hole opening mechanism (5) are connected to each other. The brackets (54) are respectively installed on the left and right sides below the planting portion square beam (3), and the left hanger (51) and the right hanger (54) are fixed to the planting portion square beam (3) by the square clamp (52); the rotating shaft (53) passes through the inner holes of the circular tubes on the left hanger (51) and the right hanger (54) and can rotate in the inner holes of the circular tubes, and a hole-opening knife mounting plate (55) and a connecting rod ear plate (60) are welded on the rotating shaft (53), and a hole-opening knife (56) is fixed on the hole-opening knife mounting plate (55) by a bolt group, and one end of a connecting rod (59) is hinged on the connecting rod ear plate (60), and the other end of the connecting rod (59) is connected to a cam (58), which is installed on the planting arm transverse transmission shaft (4), and the split positioning block (57) is installed on the rotating shaft (53) for lateral positioning of the rotating shaft.
2. The hanging type mulch film hole opening device for rice mulching and transplanting machine according to claim 1, characterized in that: The hole cutter (56) is in the shape of a straight knife, an arc, an arc plus a straight section, an arc plus a L-shaped, a sickle or a shovel.
3. The hanging type mulch film hole opening device for rice mulching and transplanting machine according to claim 2, characterized in that: The hole opening knife (56) is a single-edged knife or a double-edged knife.