Meat duck cutting device

Abstract

The utility model relates to the field of meat duck cutting, in particular to a meat duck cutting device which comprises a supporting base, a feeding mechanism and a conveying and cutting mechanism are sequentially arranged on the supporting base in the machining direction, and a cleaning mechanism is arranged on the side, close to the discharging side of the conveying and cutting mechanism, of the supporting base. The feeding mechanism comprises a storage box fixedly arranged at the top of the supporting base, two movable grooves are symmetrically formed in the two side walls of the storage box in a penetrating mode, a pushing block is slidably arranged in one movable groove, and an air cylinder is fixedly arranged on the side, away from the corresponding movable groove, of the pushing block. Two first fixing blocks are symmetrically arranged on the two sides, close to the upper portion of the other movable groove, of the storage box, a supporting rod is fixedly connected between the two first fixing blocks, a rotating plate is rotationally connected to the outer portion of the supporting rod, and the rotating plate is matched with the corresponding movable groove; the duck meat cutting device is reasonable in structural design and convenient to operate, automatic and accurate feeding can be achieved, and cut duck meat can be cleaned.

Description

Technical Field

[0001] The utility model relates to the field of meat duck cutting, in particular to a meat duck cutting device. Background Art

[0002] In recent years, with the continuous improvement of people's living standards and the diversification of dietary patterns, the consumption of meat products in the market has continued to rise. Duck meat, as a meat product with rich nutrition, unique taste and relatively affordable price, has been favored by consumers. This has led to a trend of increasing the scale of duck meat processing in the meat processing industry, gradually transitioning from traditional whole duck sales to refined and diversified duck meat processing. Various deep-processed products such as duck jerky, duck chunks, and duck shreds are constantly emerging to meet the needs of different consumer groups.

[0003] Throughout the entire duck meat production chain, duck cutting and processing plays a crucial role, connecting the preceding and following stages. It not only determines whether the subsequent product appearance meets market expectations but also has a direct and significant impact on product quality, production efficiency, and production costs. Therefore, optimizing duck cutting and processing technology and upgrading equipment are crucial for meat processing companies to gain a competitive advantage in the market.

[0004] As far as the duck feeding process is concerned, most duck cutting machines still rely on manual operation, requiring staff to manually place the ducks on the corresponding positions of the cutting equipment. This manual feeding method requires operators to repeat the actions of grabbing and placing the ducks continuously, which is extremely labor-intensive over a long period of time. Moreover, manual operation is difficult to ensure the speed and accuracy of feeding, and it is easy for the ducks to be placed inaccurately or fed untimely, which seriously affects the efficiency of the entire cutting process, making the production efficiency always at a low level and unable to meet the growing market demand and the requirements of large-scale industrial production.

[0005] In addition, most of the current duck cutting machines do not have the function of cleaning the cut duck meat. Therefore, during the cutting process, the duck meat will inevitably be contaminated with a large amount of blood, minced meat, residual bone residue and other impurities. If these impurities cannot be removed in a timely and effective manner, they will have a serious negative impact on the subsequent processing steps and the quality of the final product. Utility Model Content

[0006] The main technical problem to be solved by the utility model is to provide a duck cutting device with reasonable structural design, convenient operation, which can not only realize automatic and accurate feeding, but also can clean the cut duck meat.

[0007] In order to solve the above technical problems, the present invention provides the following technical solutions:

[0008] The meat duck cutting device includes a support base, on which a loading mechanism and a conveying and cutting mechanism are arranged in sequence according to the processing direction, and a cleaning mechanism is provided on the side of the support base close to the discharge side of the conveying and cutting mechanism; the loading mechanism includes a storage box fixedly arranged on the top of the support base, and two movable grooves are symmetrically provided on both side walls of the storage box, a pushing block is slidingly arranged in one of the movable grooves, and a cylinder is fixedly arranged on the side of the pushing block away from the corresponding movable groove, and two first fixed blocks are symmetrically provided on both sides of the storage box close to the other movable groove, a support rod is fixedly connected between the two first fixed blocks, and a rotating plate is rotatably connected to the outside of the support rod, and the rotating plate is adapted to the corresponding movable groove.

[0009] The following is a further optimization of the above technical solution by the present invention:

[0010] The conveying and cutting mechanism includes a belt conveyor arranged in the support seat, the feeding end of the belt conveyor is connected to the storage box, and the discharging end of the belt conveyor is connected to be provided with a cutting assembly.

[0011] Further optimization: a discharge plate is provided between the cutting assembly and the cleaning mechanism, one end of the discharge plate is fixedly connected to the outside of the cutting assembly, and the discharge plate is tilted downward from the cutting assembly to the cleaning mechanism.

[0012] Further optimization: the cleaning mechanism includes a cleaning box, a filter screen is detachably provided inside the cleaning box, water storage boxes are fixedly connected to the left and right sides of the cleaning box, and several water outlets are symmetrically fixed and connected on the adjacent side walls of the two water storage boxes.

[0013] Further optimization: two second fixed blocks are symmetrically fixedly connected to the outer wall of the cleaning box, a double-outlet water pump is fixedly connected between the two second fixed blocks, and the water inlet end of the double-outlet water pump is connected to the external water supply device.

[0014] Further optimization: the two water outlet ends of the dual-outlet water pump are fixedly connected with connecting water pipes, and the water outlet ends of the connecting water pipes pass through the second fixed block and are fixedly connected with the corresponding water storage boxes.

[0015] Further optimization: a sewage pipe is fixedly connected to a position near the bottom of the outer wall of one side of the water storage box, and a sealing cover is threadedly connected to the water outlet end of the sewage pipe.

[0016] The utility model realizes precise and orderly loading through the movable grooves, cylinders and rotating plate structures on both sides of the storage box, can control the pushing of meat ducks according to the settings, avoids the messy and disorderly problems of traditional manual loading, and can flexibly adjust the loading rhythm to match the working speed of the device, enhance applicability, save manpower, reduce labor intensity, and meet large-scale production needs.

[0017] The utility model arranges the cleaning mechanism on one side of the discharging side of the conveying and cutting mechanism, so that the duck meat can quickly and conveniently enter the cleaning process after cutting, reducing the time cost and labor cost of transferring the duck meat between different processes, making the entire production process more coherent and efficient, helping to improve the overall production efficiency, and ensuring the consistency of product quality. In particular, it can timely and effectively remove a large amount of blood, minced meat, residual bone residue and other impurities on the duck meat, thereby improving the quality of the cut duck meat. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Figure 1 This is a schematic diagram of the overall structure of an embodiment of the utility model;

[0019] Figure 2 This is a schematic structural diagram of the cleaning component in an embodiment of the present utility model;

[0020] In the figure: 1-support base; 2-feeding mechanism; 21-storage box; 22-pushing block; 23-cylinder; 24-first fixed block; 25-support rod; 26-rotating plate; 3-transfer and cutting mechanism; 31-belt conveyor; 32-cutting assembly; 4-cleaning mechanism; 41-cleaning box; 42-filter screen; 43-water storage box; 44-water outlet; 45-second fixed block; 46-dual-outlet water pump; 47-connecting water pipe; 48-drain pipe; 49-sealing cover; 5-discharge plate; 6-support block. DETAILED DESCRIPTION

[0021] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0022] Reference Figures 1 to 2 The meat duck cutting device includes a support base 1, on which a feeding mechanism 2 and a conveying and cutting mechanism 3 are arranged in sequence according to the processing direction. A cleaning mechanism 4 is provided on the side of the support base 1 close to the discharging side of the conveying and cutting mechanism 3; the feeding mechanism 2 includes a storage box 21 fixedly arranged on the top of the support base 1, and two movable grooves are symmetrically provided on both side walls of the storage box 21, in which a pushing block 22 is slidingly provided, and a cylinder 23 is fixedly provided on the side of the pushing block 22 away from the corresponding movable groove, and two first fixed blocks 24 are symmetrically provided on both sides of the storage box 21 near the other movable groove, and a support rod 25 is fixedly connected between the two first fixed blocks 24, and a rotating plate 26 is rotatably connected to the outside of the support rod 25, and the rotating plate 26 is adapted to the corresponding movable groove.

[0023] With this design, first of all, accurate and orderly loading can be achieved through the movable grooves on both sides of the storage box 21, the cylinder 23 and the rotating plate 26 structure, and the push of the meat duck can be controlled according to the settings, avoiding the messy and disorderly problems of traditional manual loading. The loading rhythm can also be flexibly adjusted to match the working speed of the device, thereby enhancing applicability, saving manpower, reducing labor intensity, and meeting large-scale production needs.

[0024] Secondly, the cleaning mechanism 4 is arranged on the side of the discharge side of the conveying and cutting mechanism 3, so that the duck meat can quickly and conveniently enter the cleaning process after cutting, reducing the time cost and labor cost of transferring the duck meat between different processes, making the entire production process more coherent and efficient, helping to improve overall production efficiency and ensure the consistency of product quality. In particular, it can timely and effectively remove a large amount of blood, minced meat, residual bone residue and other impurities on the duck meat, thereby improving the quality of the duck meat after cutting.

[0025] A support block 6 is fixedly connected to the top of the support base 1 , and the cylinder 23 is fixedly arranged on the support block 6 .

[0026] The conveying and cutting mechanism 3 includes a belt conveyor 31 disposed in the support base 1 . The feeding end of the belt conveyor 31 is connected to the storage box 21 , and the discharging end of the belt conveyor 31 is connected to a cutting assembly 32 .

[0027] In this embodiment, the belt conveyor 31 and cutting assembly 32 are both existing technologies and can be purchased. They are components known to those skilled in the art. Their structures and principles can be learned by ordinary technicians in this field through technical manuals or through conventional experimental methods.

[0028] With this design, first, the belt conveyor 31 connects the storage box 21 and the cutting assembly 32, so that the material transfer is seamless, the process coordination is tight and efficient, the production efficiency is improved, the process control and management are facilitated, and standardized production is achieved.

[0029] Secondly, the space inside the support base 1 is utilized to make the layout compact, the components are reasonably matched, the space utilization rate is improved, and the layout is clear and orderly, which is convenient for equipment operation and troubleshooting.

[0030] Again, the belt conveyor 31 transports the material stably, and the material is not subject to excessive external interference. When the material reaches the cutting component 32, the state is fixed, which is conducive to accurately setting the cutting parameters and ensuring the cutting quality.

[0031] Finally, it is convenient to incorporate the belt conveyor 31 and the cutting assembly 32 into the automation system to accurately control parameters, improve the automation level, reduce labor costs, and also facilitate management personnel to monitor and manage, optimize production scheduling, and ensure the quality of task completion.

[0032] A discharge plate 5 is connected between the cutting assembly 32 and the cleaning mechanism 4 , one end of the discharge plate 5 is fixedly connected to the outside of the cutting assembly 32 , and the discharge plate 5 is tilted downward from the cutting assembly 32 to the cleaning mechanism 4 .

[0033] With this design, first, the discharge plate 5 is tilted downward to form a natural sliding channel, and gravity is used to allow the material to smoothly transition from the cutting area to the cleaning mechanism 4, thereby achieving smooth material transfer, thereby eliminating manual handling and complex transfer equipment, and making the transfer more convenient and efficient.

[0034] Secondly, ensure the continuity of the processing process, connect the cutting and cleaning links, and allow the material to automatically enter the cleaning mechanism 4, reducing process interruptions and jams, and improving production continuity and rhythm.

[0035] Thirdly, to avoid accumulation of materials, materials can continue to slide down the discharge plate 5 without being retained, thereby improving processing efficiency and maintaining a clean environment.

[0036] Finally, the structure is simple and the cost is low. Compared with complex transmission devices, it is easy to construct and install, has low cost and can reliably complete the material transportation connection task.

[0037] The cleaning mechanism 4 includes a cleaning box 41, a filter screen 42 is detachably provided inside the cleaning box 41, and water storage boxes 43 are fixedly connected to the left and right sides of the cleaning box 41. A plurality of water outlets 44 are symmetrically fixed and connected on the adjacent side walls of the two water storage boxes 43.

[0038] Two second fixing blocks 45 are symmetrically fixedly connected to the outer wall of the cleaning box 41 , a double-outlet water pump 46 is fixedly connected between the two second fixing blocks 45 , and a water inlet end of the double-outlet water pump 46 is connected to an external water supply device.

[0039] The two water outlet ends of the dual-outlet water pump 46 are fixedly connected to the connecting water pipe 47 . The water outlet ends of the connecting water pipe 47 pass through the second fixing block 45 and are fixedly connected to the corresponding water storage box 43 .

[0040] With this design, firstly, the detachable filter 42 in the cleaning box 41 can not only intercept impurities to prevent accumulation affecting cleaning and water circulation, but also is easy to remove and clean, which is conducive to maintaining a good cleaning environment.

[0041] Secondly, the water outlets 44 on both sides of the water storage box 43 allow the water to evenly cover the material, and the dual-outlet water pump 46 ensures the water supply pressure and flow, enhances the cleaning effect, and meets the needs of timely and effective cleaning.

[0042] Thirdly, the structure is compact and stable, the components are fixedly connected, the connection relationship is clear and stable, and it is not easy to loosen or shift. It can operate reliably for a long time, reduce fault maintenance, and improve durability and practicality.

[0043] A sewage pipe 48 is fixedly connected to the outer wall of one side of the water storage box 43 near the bottom thereof, and a sealing cover 49 is threadedly connected to the water outlet end of the sewage pipe 48 .

[0044] This design, first of all, facilitates sewage discharge and cleaning. With the help of gravity, sewage can be easily discharged through the sewage pipe 48 without disassembling the water storage box 43. It can also discharge precipitated impurities to the greatest extent and maintain the water storage box 43 in good condition.

[0045] Secondly, the sewage discharge process can be flexibly controlled, and the sealing cover 49 can be unscrewed or tightened as needed to meet the needs of different stages.

[0046] Thirdly, the overall structural stability and sealing are enhanced, the sewage pipe 48 and the water storage box 43 are fixedly connected more firmly, and the sealing cover 49 is tightened to prevent sewage leakage, avoid adverse effects, and ensure good performance of the drainage system.

[0047] In this embodiment, all parts are prior art and can be purchased. They are components known to those skilled in the art. Their structures and principles can be learned by those skilled in the art through technical manuals or conventional experimental methods.

[0048] Working principle: First, place the meat duck to be cut in the storage box 21. At this time, the rotating plate 26 is in a natural drooping state under gravity or the initial state (or the initial position corresponding to the movable groove), blocking the opening on one side of the storage box 21, temporarily blocking the meat duck, so that the meat duck can be temporarily stored in the storage box 21 and wait for subsequent pushing operations.

[0049] Subsequently, the cylinder 23 is started, and the piston rod of the cylinder 23 begins to extend, pushing the pushing block 22 connected thereto to slide along the corresponding movable groove toward the inside of the storage box 21. As the pushing block 22 moves, it will push the meat duck at the front end of the storage box 21, causing the meat duck to move toward the movable groove on the other side; in this process, the meat duck will gradually lift up the rotating plate 26. Since the rotating plate 26 is rotatably connected to the support rod 25, the rotating plate 26 will rotate upward around the support rod 25, thereby opening the channel and allowing the meat duck to be pushed out smoothly through the movable groove on this side.

[0050] The cylinder 23 accurately pushes a single duck to the starting position of the belt conveyor 31 according to the preset control parameters such as stroke or pressure, completing a pushing action of the duck. Then the piston rod of the cylinder 23 retracts to prepare for the next push. The pushing operation can be cycled according to the production rhythm to ensure that the ducks can enter the conveyor belt continuously and orderly.

[0051] At the same time, the belt conveyor 31 is started, and the meat duck at the starting position of the belt conveyor 31 moves smoothly toward the cutting area as the belt conveyor 31 runs. During the conveying process, the belt conveyor 31 can maintain a stable speed and carrying capacity to prevent the meat duck from shaking, sliding, etc., and accurately transport the meat duck to the location of the cutting component 32.

[0052] When the meat duck is transported to the cutting assembly 32 by the belt conveyor 31, the cutting assembly 32 is started and the cutting assembly 32 performs a cutting operation on the meat duck, and cuts the meat duck into a desired shape according to the set cutting parameters such as cutting width and length.

[0053] The cut duck meat pieces will slide down the discharge plate 5. Since the discharge plate 5 is tilted downward from the cutting component 32 to the cleaning mechanism 4, the duck meat pieces can roll or slide naturally and smoothly along the discharge plate 5 under the action of gravity, and finally fall accurately into the cleaning box 41 of the cleaning mechanism 4, realizing seamless connection from the cutting area to the cleaning area, and avoiding the occurrence of duck meat spillage.

[0054] Subsequently, the dual-outlet water pump 46 is started, and the dual-outlet water pump 46 draws water from the external water supply device through its water inlet end. After the water enters the water pump, it will be transported to the water storage boxes 43 on both sides of the cleaning box 41 through the two water outlet ends and the connecting water pipes 47 connected thereto. The water entering the water storage box 43 will be ejected from several water outlets 44 symmetrically fixed and connected on the adjacent side walls of the water storage box 43, forming multiple streams of water. These water streams will comprehensively flush the duck meat pieces in the cleaning box 41 and rinse away impurities such as blood, minced meat, and bone residue on its surface.

[0055] During the flushing process, impurities will flow downward with the water, pass through the filter 42 inside the cleaning box 41 and fall to the bottom of the cleaning box 41, while the cut duck meat will be left on the filter 42. After continuous flushing for a period of time, the cleaning of the cut duck meat pieces can be completed, so that it meets the cleanliness standards required by subsequent processing steps.

[0056] Finally, it should be noted that the above is only a preferred embodiment of the present invention and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art can still modify the technical solutions described in the aforementioned embodiments or make equivalent replacements for some of the technical features therein. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principles of the present invention should be included in the scope of protection of the present invention.

Claims

1. A meat duck cutting device, comprising a support base (1), characterized in that: A feeding mechanism (2) and a conveying and cutting mechanism (3) are sequentially arranged on the support base (1) in accordance with the processing direction. A cleaning mechanism (4) is arranged on one side of the support base (1) close to the discharge side of the conveying and cutting mechanism (3); the feeding mechanism (2) comprises a storage box (21) fixedly arranged on the top of the support base (1), two movable grooves are symmetrically provided on both side walls of the storage box (21), a push block (22) is slidably provided in one of the movable grooves, a cylinder (23) is fixedly provided on the side of the push block (22) away from the corresponding movable groove, two first fixed blocks (24) are symmetrically provided on both sides of the storage box (21) close to the other movable groove, a support rod (25) is fixedly connected between the two first fixed blocks (24), a rotating plate (26) is rotatably connected to the outside of the support rod (25), and the rotating plate (26) is adapted to the corresponding movable groove.

2. The duck cutting device according to claim 1, characterized in that: The conveying and cutting mechanism (3) comprises a belt conveyor (31) arranged in the support seat (1), the feeding end of the belt conveyor (31) is connected to the storage box (21), and the discharging end of the belt conveyor (31) is connected to the cutting assembly (32).

3. The duck cutting device according to claim 2, characterized in that: A discharge plate (5) is provided between the cutting assembly (32) and the cleaning mechanism (4), one end of the discharge plate (5) is fixedly connected to the outside of the cutting assembly (32), and the discharge plate (5) is arranged to be tilted downward from the cutting assembly (32) toward the cleaning mechanism (4).

4. The duck cutting device according to claim 3, characterized in that: The cleaning mechanism (4) comprises a cleaning box (41), a filter screen (42) is detachably provided inside the cleaning box (41), water storage boxes (43) are fixedly connected to the left and right sides of the cleaning box (41), and a plurality of water outlets (44) are symmetrically fixedly connected on adjacent side walls of the two water storage boxes (43).

5. The duck cutting device according to claim 4, characterized in that: Two second fixing blocks (45) are symmetrically fixedly connected to the outer wall of the cleaning box (41), and a double-outlet water pump (46) is fixedly connected between the two second fixing blocks (45). The water inlet end of the double-outlet water pump (46) is connected to the external water supply device.

6. The duck cutting device according to claim 5, characterized in that: Both water outlet ends of the dual-outlet water pump (46) are fixedly connected to a connecting water pipe (47), and the water outlet ends of the connecting water pipe (47) pass through the second fixed block (45) and are fixedly connected to the corresponding water storage box (43).

7. The duck cutting device according to claim 6, characterized in that: A sewage pipe (48) is fixedly connected to a position near the bottom of the water storage box (43) on one side of the outer wall thereof, and a sealing cover (49) is threadedly connected to the water outlet end of the sewage pipe (48).

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