High-speed dispersion machine for water reducing agent

By using a high-speed water reducer disperser with the introduction and discharge mechanism in the water reducer production process, the problem of uneven liquid mixing is solved, and the efficient and uniform dispersion of the liquid in the container is achieved, and the mixing efficiency is improved.

CN223276209UActive Publication Date: 2025-08-29ZHEJIANG JIULONG NEW MATERIAL CO LTD
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Patent Information

Application Number
CN202422547542.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-10-22
Publication Date
2025-08-29
Estimated Expiration
2034-10-22

AI Technical Summary

Technical Problem

During the production process of existing water reducing agents, the liquid mixing is uneven and the mixing efficiency is low. Especially when the liquid density varies greatly, it requires long-term stirring to mix evenly.

Method used

A high-speed disperser for water reducing agent is adopted. By setting an inlet mechanism and an ejection mechanism in the agitating shaft, liquid is injected using a conduit and a water inlet hole, and gas is injected in combination with an air pump and an air inlet hole, pushing the piston plate downward, so that the liquid is directly sprayed into the container through the ejection hole, and in conjunction with the rotation of the agitating shaft, the fine-flow ejection and uniform dispersion of the liquid is achieved.

Benefits of technology

It improves the efficiency of liquid mixing, shortens the mixing time, ensures that the liquid is evenly distributed in all parts of the container, and improves production efficiency.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of water reducing agents, in particular to a water reducing agent high-speed dispersion machine which comprises a machine body, a stirring shaft used for driving an impeller to rotate, a leading-in mechanism used for injecting additives into the stirring shaft and a spraying mechanism used for spraying out the additives. According to the utility model, added liquid is injected into the stirring shaft through the guide pipe and the water inlet hole, so that the liquid flows into a space between the piston plate and the bottom plate through the sliding pipe, then gas is injected between the connecting hopper and the piston plate through the air pump and the air inlet hole, and the electromagnetic valve is closed; the gas can press the piston plate to move downwards to push the liquid below to eject the two ejection cylinders, and the liquid is ejected from the plurality of ejection holes, so that the stirring shaft can directly inject the added liquid into the liquid in the container through the plurality of ejection holes during stirring, and the liquid is ejected in a trickle manner and is matched with the rotation of the stirring shaft; and the added liquid is dispersed and added to the original liquid in the container, so that the mixing efficiency is improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of water reducing agents, in particular to a high-speed disperser for water reducing agents. Background Art

[0002] Water reducers are divided into aqueous solutions and powders according to their appearance. The solid content of aqueous solutions is generally 20%, 40% (also known as mother liquor), and 60%, while the solid content of powders is generally 98%. When producing water reducers, monomers need to be added into water and stirred, and then AB materials are prepared. Then, subsequent additives such as catalysts are added to the original liquid and stirred and mixed. After a certain reaction time, the mother liquor is formed. Monomers usually refer to polyether macromonomers used in the synthesis of polycarboxylic acid water reducers.

[0003] Generally, a disperser is used in the production of water reducers. Monomers and water are added to a container, and the container is placed under the agitator shaft of the disperser. The disperser is then started to drive the agitator shaft and the serrated circular impeller installed on the agitator shaft to rotate, thereby stirring the liquid in the container. Catalysts are then added or AB materials are added dropwise for stirring. Generally, a disperser is equipped with a hydraulic lifting device to adjust the height of the agitator shaft. When adding materials, the newly added liquid is usually added directly from the opening of the container, causing the newly added liquid to fall directly on top of the original liquid in the container. If there are differences in physical properties such as density between the liquids, it will take a long time to stir the two liquids evenly, resulting in low mixing efficiency and inconvenience. Utility Model Content

[0004] The purpose of the utility model is to provide a high-speed disperser for water reducing agent to solve the problems raised in the above background technology.

[0005] To achieve the above objectives, the present invention provides the following technical solutions:

[0006] A high-speed water reducer disperser, comprising:

[0007] A machine body, a stirring shaft for driving the impeller to rotate, an introduction mechanism for injecting additives into the stirring shaft, and a spraying mechanism for spraying additives. The top end of the stirring shaft is rotatably connected to the machine body. The stirring shaft is a hollow structure. The introduction mechanism is located in the middle of the stirring shaft. The introduction mechanism includes a circular shell, and the inner wall of the circular shell is rotatably connected to the outer wall of the stirring shaft. The outer wall of the stirring shaft is provided with multiple water inlet holes, and the multiple water inlet holes are all located inside the circular shell. The outer wall of the circular shell is fixedly connected to a conduit, and the inside of the conduit is connected to the inside of the circular shell. One end of the conduit is fixedly connected to a solenoid valve. The bottom end of the outer wall of the stirring shaft is provided with two spray outlets, and the spraying mechanism is located inside the stirring shaft.

[0008] Furthermore, the ejection mechanism includes:

[0009] A connecting shell for injecting gas, two ejector cylinders and a bottom plate for spraying additives, the inner side wall of the connecting shell is rotatably sleeved with the outer side wall of the stirring shaft, the outer side wall of the stirring shaft is provided with multiple air inlet holes, and the interiors of the multiple air inlet holes are connected with the interior of the connecting shell, the outer side walls of the two ejector cylinders are respectively slidably sleeved with the inner side walls of the two ejection ports, the two ejector cylinders are both open at one end, and the other ends of the outer side walls of the two ejector cylinders are provided with multiple injection holes, the outer side wall of the bottom plate is fixedly sleeved with the inner side wall of the stirring shaft, the top surface of the bottom plate is fixedly connected with a fixed plate, and a reset spring is fixedly connected between the other ends of the two ejector cylinders and the fixed plate.

[0010] Furthermore, a connecting bucket is fixedly sleeved on the inner side wall of the stirring shaft, and a sliding pipe is fixedly connected to the bottom end of the connecting bucket.

[0011] Furthermore, the inner side wall of the stirring shaft is slidably sleeved with a piston plate, and a circular hole is opened in the center of the top surface of the piston plate, and the circular hole is slidably sleeved with the outer side wall of the sliding tube.

[0012] Furthermore, a connecting pipe is fixedly connected to the outer wall of the connecting shell, and the interior of the connecting pipe is communicated with the interior of the connecting shell, and the top end of the connecting pipe is fixedly connected to the body through a connecting frame.

[0013] Furthermore, a plurality of ball bearings are provided inside the connecting shell and the circular shell, and the connecting shell and the circular shell are fixedly sleeved with the outer rings of the adjacent ball bearings, and the inner ring of any ball bearing is fixedly sleeved with the outer wall of the stirring shaft.

[0014] Furthermore, the diameter of one end of each of the two ejection cylinders is larger than the diameter of the ejection port.

[0015] Compared with the prior art, the beneficial effects of the present invention are:

[0016] By injecting the added liquid into the stirring shaft through the conduit and the water inlet hole, the liquid flows into the space between the piston plate and the bottom plate through the sliding pipe, and then injecting gas between the connecting bucket and the piston plate through the air pump and the air inlet hole, and at the same time closing the solenoid valve, the gas can press the piston plate to move downward, so that the piston plate presses the liquid between the bottom plate and the piston plate. Since the solenoid valve is closed, it is difficult for the liquid to flow back to the inside of the connecting bucket through the sliding pipe, so that the liquid will push the two ejection cylinders to move and spray out from multiple injection holes, so that the stirring shaft can directly inject the added liquid into the liquid in the container through the multiple injection holes during stirring, and the liquid is sprayed in a thin stream, and in conjunction with the rotation of the stirring shaft, the added liquid is dispersed and added to various parts of the original liquid in the container, thereby improving the mixing efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1It is a schematic diagram of the overall structure of the utility model;

[0018] Figure 2 This is an exploded diagram of the introduction mechanism structure in the utility model;

[0019] Figure 3 This is a schematic diagram of the cross-sectional structure of the ejection mechanism in the utility model;

[0020] Figure 4 It is an exploded view of the ejection mechanism structure in the utility model.

[0021] In the figure: 100, machine body; 200, stirring shaft; 201, water inlet; 202, spray outlet; 203, air inlet; 300, introduction mechanism; 310, circular shell; 320, conduit; 330, solenoid valve; 400, spray mechanism; 410, connecting shell; 411, connecting pipe; 420, connecting bucket; 421, sliding pipe; 430, piston plate; 440, bottom plate; 441, fixing plate; 450, ejector cylinder; 451, return spring; 452, spray hole. DETAILED DESCRIPTION

[0022] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0023] See also Figure 1-4 In an embodiment of the present invention, a high-speed water reducer disperser comprises:

[0024] The machine body 100, the stirring shaft 200 for driving the impeller to rotate, the introduction mechanism 300 for injecting additives into the stirring shaft 200, and the ejection mechanism 400 for ejecting additives. The top end of the stirring shaft 200 is rotatably connected to the machine body 100. The stirring shaft 200 is a hollow structure. The introduction mechanism 300 is located in the middle of the stirring shaft 200. The introduction mechanism 300 includes a circular shell 310, and the inner wall of the circular shell 310 is rotatably connected to the outer wall of the stirring shaft 200. A plurality of water inlet holes 201 are provided on the outer wall of the stirring shaft 200, and the plurality of water inlet holes 201 are all located inside the circular shell 310. A conduit 320 is fixedly connected to the outer wall of the circular shell 310, and the interior of the conduit 320 is connected to the interior of the circular shell 310. An electromagnetic valve 330 is fixedly connected to one end of the conduit 320. Two ejection outlets 202 are provided at the bottom end of the outer wall of the stirring shaft 200. The ejection mechanism 400 is located inside the stirring shaft 200.

[0025] Specifically, a container is placed under the stirring shaft 200, and materials are added inside. By placing liquid additives into a water tank and connecting the water tank to the solenoid valve 330 through a pipe, the additives can enter the conduit 320 through the pipe, and flow from the conduit 320 through the circular shell 310 and multiple water inlet holes 201 into the stirring shaft 200. There is an impeller at the bottom of the stirring shaft 200. When in use, the impeller is located inside the container to stir the water flow for stirring. The height of the stirring shaft 200 can be adjusted by the hydraulic device on the body 100, and then the liquid in the stirring shaft 200 is sprayed out through the two spray ports 202 through the spray mechanism 400, so that the additives can directly enter the material in the container, thereby improving the mixing efficiency with the original material in the container.

[0026] Example 1

[0027] like Figure 3-4 As shown, in this embodiment, the ejection mechanism 400 includes:

[0028] A connecting shell 410 for injecting gas, two ejector tubes 450 and a bottom plate 440 for spraying additives, the inner wall of the connecting shell 410 is rotatably sleeved with the outer wall of the stirring shaft 200, the outer wall of the stirring shaft 200 is provided with multiple air inlet holes 203, and the interior of the multiple air inlet holes 203 are connected with the interior of the connecting shell 410, the outer walls of the two ejector tubes 450 are respectively slidably sleeved with the inner walls of the two ejection ports 202, the two ejector tubes 450 are both open at one end, and the other end of the outer wall of the two ejector tubes 450 is provided with multiple injection holes 452, the outer wall of the bottom plate 440 is fixedly sleeved with the inner wall of the stirring shaft 200, the top surface of the bottom plate 440 is fixedly connected with a fixed plate 441, and a return spring 451 is fixedly connected between the other end of the inside of the two ejector tubes 450 and the fixed plate 441.

[0029] In this embodiment, when the interior of the stirring shaft 200 is filled with liquid additives, gas can be injected into the stirring shaft 200 and the solenoid valve 330 can be closed so that the gas can push the other ends of the two ejection cylinders 450 in the stirring shaft 200 to be ejected from the two ejection ports 202. Then, as the gas continues to push, the liquid inside the stirring shaft 200 can be ejected from the multiple injection holes 452 by the gas, and the injection holes 452 have a small diameter, so that the liquid is in a thin stream after being ejected, which is easier to fully contact and mix with the material in the container, thereby improving the mixing efficiency.

[0030] like Figure 3-4As shown, in this embodiment, a connecting bucket 420 is fixedly connected to the inner wall of the stirring shaft 200, and a sliding tube 421 is fixedly connected to the bottom end of the connecting bucket 420, a piston plate 430 is slidingly connected to the inner wall of the stirring shaft 200, and a circular hole is opened in the center of the top surface of the piston plate 430, the circular hole is slidingly connected to the outer wall of the sliding tube 421, a connecting tube 411 is fixedly connected to the outer wall of the connecting shell 410, and the interior of the connecting tube 411 is connected to the interior of the connecting shell 410, and the top end of the connecting tube 411 is fixedly connected to the body 100 through a connecting frame.

[0031] During specific implementation, the liquid in the stirring shaft 200 flows into the space between the connecting bucket 420 and the bottom plate 440 only through the sliding pipe 421 through the connecting bucket 420. When in use, the connecting pipe 411 is connected to the air pump, and the air pump injects gas through the connecting pipe 411, and the solenoid valve 330 is closed. Then, the gas enters the space between the piston plate 430 and the connecting bucket 420 through the connecting shell 410 and the multiple air inlet holes 203. The gas will push the piston plate 430 down, causing the piston plate 430 to press the liquid between the piston plate 430 and the bottom plate 440, and the liquid pushes the two ejection cylinders 450 to eject, and the liquid is ejected from the multiple injection holes 452, and then the gas is extracted from the stirring shaft 200 through the connecting pipe 411. And open the solenoid valve 330, the two ejection cylinders 450 will be pulled by the return spring 451 to retract into the two nozzles 202, so that the multiple injection holes 452 are naturally blocked by the inner wall of the nozzle 202, and as the gas is extracted from the inside of the stirring shaft 200, the piston plate 430 is naturally reset due to the negative pressure generated by the gas extraction, and the liquid in the connecting bucket 420 is sucked into the space between the piston plate 430 and the bottom plate 440 through the sliding pipe 421, so that the gas does not contact the liquid in the stirring shaft 200, so that the gas is not easy to form bubbles and float to the top of the stirring shaft 200. The moving distance of the piston plate 430 can be adjusted by adjusting the amount of gas injected by the air pump, thereby adjusting the amount of liquid sprayed from the injection hole 452.

[0032] Example 2

[0033] On the basis of the first embodiment, a ball bearing is provided to make the stirring shaft 200 rotate more smoothly.

[0034] like Figure 2-4 As shown, in this embodiment, a plurality of ball bearings are provided inside the connecting shell 410 and the circular shell 310, and the connecting shell 410 and the circular shell 310 are fixedly sleeved with the outer rings of the adjacent ball bearings, and the inner ring of any ball bearing is fixedly sleeved with the outer wall of the stirring shaft 200, and the diameter of one end of the two ejection cylinders 450 is larger than the diameter of the ejection port 202.

[0035] During specific implementation, since the diameter of one end of the two ejector cylinders 450 is larger than that of the ejection port 202, the moving distance of the ejector cylinder 450 can be limited to prevent the ejector cylinder 450 from falling off from the ejection port 202. Since the stirring shaft 200 is in a state of continuous rotation during use, and the circular shell 310 is connected to the water tank via the conduit 320 and the pipeline, and the connection position of the connecting shell 410 and the body 100 via the connecting pipe 411 is fixed, the ball bearing can reduce the friction between the stirring shaft 200 and the circular shell 310 and the connecting shell 410 when the stirring shaft 200 rotates, thereby facilitating the rotation of the stirring shaft 200.

[0036] It will be apparent to those skilled in the art that the present invention is not limited to the details of the exemplary embodiments described above and that the present invention can be implemented in other specific forms without departing from the spirit or essential characteristics of the present invention. Therefore, the embodiments should be considered in all respects as illustrative and non-restrictive, and the scope of the present invention is defined by the appended claims, not the foregoing description, and all variations within the meaning and range of equivalents of the claims are intended to be encompassed within the present invention. Any reference sign in a claim should not be construed as limiting the claim to which it relates.

[0037] In addition, it should be understood that although this specification is described in terms of implementation methods, not every implementation method contains only one independent technical solution. This narrative method of the specification is only for the sake of clarity. Those skilled in the art should regard the specification as a whole. The technical solutions in each embodiment can also be appropriately combined to form other implementation methods that can be understood by those skilled in the art.

Claims

1. A high-speed disperser for water reducing agent, characterized in that: include: Body (100); A stirring shaft (200), the top end of which is rotatably connected to the machine body (100), and the stirring shaft (200) is a hollow structure; An introduction mechanism (300) is located in the middle of the stirring shaft (200), the introduction mechanism (300) includes a circular shell (310), and the inner side wall of the circular shell (310) is rotatably sleeved with the outer side wall of the stirring shaft (200), the outer side wall of the stirring shaft (200) is provided with a plurality of water inlet holes (201), and the plurality of water inlet holes (201) are all located inside the circular shell (310), the outer side wall of the circular shell (310) is fixedly connected to a conduit (320), and the interior of the conduit (320) is connected to the interior of the circular shell (310), one end of the conduit (320) is fixedly connected to a solenoid valve (330), and the bottom end of the outer side wall of the stirring shaft (200) is provided with two spray outlets (202); The ejection mechanism (400) is located inside the stirring shaft (200).

2. The water reducing agent high-speed disperser according to claim 1, characterized in that The ejection mechanism (400) comprises: The inner side wall of the connecting shell (410) is rotatably connected to the outer side wall of the stirring shaft (200), and the outer side wall of the stirring shaft (200) is provided with a plurality of air inlet holes (203), and the interiors of the plurality of air inlet holes (203) are all connected to the interior of the connecting shell (410); The outer walls of the two ejection tubes (450) are respectively slidably connected to the inner walls of the two ejection ports (202). The two ejection tubes (450) are both open at one end, and the other ends of the outer walls of the two ejection tubes (450) are each provided with a plurality of ejection holes (452); The bottom plate (440) has an outer wall fixedly sleeved with the inner wall of the stirring shaft (200), the top surface of the bottom plate (440) is fixedly connected to a fixing plate (441), and a return spring (451) is fixedly connected between the other ends of the two ejection cylinders (450) and the fixing plate (441).

3. The water reducing agent high-speed disperser according to claim 2, characterized in that, A connecting bucket (420) is fixedly sleeved on the inner side wall of the stirring shaft (200), and a sliding pipe (421) is fixedly connected to the bottom end of the connecting bucket (420).

4. The water reducing agent high-speed disperser according to claim 3, characterized in that, The inner wall of the stirring shaft (200) is slidably sleeved with a piston plate (430), and a circular hole is opened in the center of the top surface of the piston plate (430), and the circular hole is slidably sleeved with the outer wall of the sliding tube (421).

5. The water reducing agent high-speed disperser according to claim 2, characterized in that, The outer wall of the connecting shell (410) is fixedly connected to a connecting pipe (411), and the interior of the connecting pipe (411) is communicated with the interior of the connecting shell (410). The top end of the connecting pipe (411) is fixedly connected to the body (100) via a connecting frame.

6. The water reducing agent high-speed disperser according to claim 4, characterized in that, A plurality of ball bearings are provided inside the connecting shell (410) and the circular shell (310), and the inner portions of the connecting shell (410) and the circular shell (310) are fixedly sleeved with the outer rings of adjacent ball bearings, and the inner ring of any ball bearing is fixedly sleeved with the outer side wall of the stirring shaft (200).

7. The water reducing agent high-speed disperser according to claim 2, characterized in that: The diameter of one end of the two ejection cylinders (450) is greater than the diameter of the ejection port (202).