Multifunctional pneumatic rice huller

By introducing open and closed sealing parts and pneumatic pull plates into the pneumatic huller, the problem of fixing the area of ​​the hopper cutting port is solved, and flexible adjustment of different rice specifications and varieties is achieved, improving the threshing efficiency and product quality.

CN223276305UActive Publication Date: 2025-08-29ZHANJIANG MAZHANG MEIDA FOOD EQUIP CO LTD
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Patent Information

Application Number
CN202422275483.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-18
Publication Date
2025-08-29
Estimated Expiration
2034-09-18

AI Technical Summary

Technical Problem

The area of ​​the existing hull huller hopper is fixed, making it difficult to adjust the cutting rate and quantity according to the rice specifications and varieties, resulting in poor deleveraging efficiency and product quality.

Method used

A multi-function pneumatic huller is designed. By setting up an opening and closing sealing piece and a pneumatic pull plate on the feed pipe, combining the controller and the cylinder, the opening and closing control of the feed port and the adjustment of the feed port through area, and adjusting the air pressure and linear speed ratio to adapt to different rice specifications and varieties.

Benefits of technology

It achieves efficient letting rate and complete separation effect for different rice specifications and varieties, meets high-quality processing requirements, and improves processing efficiency and product integrity.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the related technical field of grain processing, in particular to a multifunctional pneumatic rice huller which comprises a rack and a rice hulling mechanism installed on the rack, and the feeding end of the rice hulling mechanism is connected with a hopper through a discharging pipe; an opening and closing plugging piece and a pneumatic pulling plate used for controlling the discharging throughput of the discharging pipe are sequentially arranged on the discharging pipe in the material discharging direction. The controller is installed at the side end of the machine frame and used for controlling the rice hulling mechanism and the opening and closing plugging piece to move, the opening and closing plugging piece is used for achieving opening and closing control over a discharging opening of the hopper, the pneumatic pulling plate is used for achieving passing area control over a feeding opening of the rice hulling mechanism, and therefore the discharging amount in unit time is effectively controlled, and the working efficiency is improved. Flow adjustment is carried out according to different specifications, sizes and varieties of rice, and different linear speed ratios and air pressure adjustment are carried out on different grain lengths and sizes, so that the efficient threshing rate and the complete separation effect are achieved, and the high-quality processing requirement is met.
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Description

Technical Field

[0001] The utility model relates to the technical field related to grain processing, in particular to a multifunctional pneumatic rice huller. Background Art

[0002] A rice huller is a grain processing machine that removes the husks from rice grains to produce brown rice. It removes the outer husks, minimizing cracking and skin damage, and maintaining the integrity of the rice. It primarily consists of a hopper feed mechanism, a machine head, a hull separation chamber, a gearbox, and a frame.

[0003] China's authorized patent (authorization announcement number: CN210332771 U) discloses a hexagonal belt and synchronous belt driven variable speed rice huller, including a bottom plate, a wall panel, a fixed roller seat, a fixed roller shaft, a belt changing control lever, a belt wrapping wheel, a movable roller seat, a movable roller shaft, a shaft pin frame, an adjusting screw, and a clutch handle; the wall panel, the fixed roller seat, the fixed roller shaft, the belt changing control lever, the belt wrapping wheel, the movable roller seat, the movable roller shaft, the shaft pin frame, the adjusting screw, and the clutch handle are installed on the bottom plate and the wall panel, the fixed roller seat is provided with a fixed roller shaft, and the two ends of the fixed roller shaft are respectively provided with a pulley I and a rubber roller seat I; the movable roller seat is provided with a movable roller shaft, and the two ends of the movable roller shaft are respectively provided with a pulley II and a rubber roller seat II; the pulley I and the pulley II are arranged correspondingly, and the rubber roller seat I and the rubber roller seat II are arranged correspondingly; the pulley I and the pulley II both include a large diameter portion and a small diameter portion; the large diameter portion of the pulley I corresponds to the small diameter portion of the pulley II.

[0004] However, when the above-mentioned hopper is dropping rice, the passage area into the rice husking box remains unchanged. When dropping rice of different sizes or varieties, the passage area is the same, resulting in the dropping rate and the amount of rice dropped being difficult to adjust and control. Utility Model Content

[0005] The purpose of the utility model is to provide a multifunctional pneumatic rice huller to solve the problems raised in the above background technology.

[0006] To achieve the above objectives, the present invention provides the following technical solutions:

[0007] A multifunctional pneumatic rice husker comprises a frame and a rice husking mechanism mounted on the frame, wherein a feeding end of the rice husking mechanism is connected to a hopper via a feeding pipe;

[0008] The discharge pipe is provided with opening and closing blocking parts and a pneumatic pull plate for controlling the amount of material discharged from the discharge pipe in sequence along the material discharge direction;

[0009] A controller is installed at the side end of the frame and is used to control the movement of the rice hulling mechanism and the opening and closing sealing member.

[0010] The multifunctional pneumatic rice husker as described above: the rice husking mechanism includes a rice husking box provided on the frame, and a feeding port formed on the rice husking box is connected to the feeding pipe;

[0011] The machine also comprises a fixed hulling roller and a movable hulling roller, which are driven to rotate by a driving member installed on the frame.

[0012] The multifunctional pneumatic rice huller as described above: the driving part includes a transmission wheel and a rotating wheel, the transmission wheel is coaxially fixed with the rotating shaft of the fixed hulling roller, the rotating wheel is rotatably connected to a movable roller, and the transmission wheel and the rotating wheel are connected by a belt.

[0013] The multifunctional pneumatic rice huller as described above: a shaft sleeve coaxially arranged with the transmission wheel is sleeved on the rotating shaft of the fixed hulling roller and fixedly connected to the frame, an adjusting cylinder is hinged on the shaft sleeve, and the movable end of the adjusting cylinder is hinged to the movable roller.

[0014] The multifunctional pneumatic rice huller as described above: the opening and closing blocking member includes:

[0015] A blocking plate that passes through one side of the discharge pipe and is movable relative to the discharge pipe;

[0016] A control cylinder is installed on the feed pipe, and a movable end of the control cylinder is connected to the blocking plate.

[0017] The multifunctional pneumatic rice huller as described above: one side wall of the hopper is provided with an observation window.

[0018] The multifunctional pneumatic rice huller as described above: the pneumatic pull plate passes through the strip-shaped through groove formed on the discharge pipe and can slide relative to the discharge pipe.

[0019] Compared with the prior art, the beneficial effects of the present invention are:

[0020] The opening and closing sealing parts are used to realize the opening and closing control of the hopper discharge port, and the pneumatic pull plate is used to realize the control of the feed port passing area of ​​the rice husking mechanism, so as to realize the effective control of the discharge amount per unit time, and adjust the flow rate according to the size and variety of rice. Different linear speed ratios and air pressures are adjusted for different grain lengths and sizes, so as to achieve efficient threshing rate and complete separation effect, and meet high-quality processing requirements. BRIEF DESCRIPTION OF THE DRAWINGS

[0021] Figure 1 It is a structural diagram of a multifunctional pneumatic rice huller.

[0022] Figure 2 This is a structural diagram of the multifunctional pneumatic rice huller from another angle.

[0023] Figure 3 This is the axonometric drawing of a multifunctional pneumatic rice huller.

[0024] Figure 4 This is a top view of a multifunctional pneumatic rice huller.

[0025] Figure 5 This is the rear view of the multifunctional pneumatic rice huller.

[0026] In the figure: 1-frame, 2-hulling box, 3-driving wheel, 4-rotating wheel, 5-shaft sleeve, 6-movable roller, 7-adjusting cylinder, 8-control cylinder, 9-hopper, 10-observation window, 11-controller, 12-pneumatic pull plate, 13-discharging pipe, 14-sealing plate. DETAILED DESCRIPTION

[0027] Various exemplary embodiments, features, and aspects of the present application will be described in detail below with reference to the accompanying drawings. The same reference numerals in the accompanying drawings represent elements with the same or similar functions. Although various aspects of the embodiments are shown in the accompanying drawings, the drawings are not necessarily drawn to scale unless otherwise indicated.

[0028] The word “exemplary” is used exclusively herein to mean “serving as an example, example, or illustration.” Any embodiment described herein as “exemplary” is not necessarily to be construed as preferred or advantageous over other embodiments.

[0029] In addition, numerous specific details are provided in the following specific examples to better illustrate the present application. Those skilled in the art will appreciate that the present application can be practiced without certain specific details. In some instances, methods, means, and components well known to those skilled in the art are not described in detail in order to highlight the main purpose of the present application.

[0030] See also Figure 1-Figure 5 In an embodiment of the utility model, a multifunctional pneumatic rice husker includes a frame 1 and a rice husking mechanism installed on the frame 1, and the feeding end of the rice husking mechanism is connected to the hopper 9 through a discharge pipe 13; the discharge pipe 13 is provided with opening and closing sealing parts and a pneumatic pull plate 12 for controlling the discharge amount of the discharge pipe 13 in sequence along the material discharge direction. Specifically, the pneumatic pull plate 12 passes through the strip-shaped through groove formed on the discharge pipe 13 and can slide relative to the discharge pipe 13.

[0031] Specifically, the above-mentioned discharge pipe 13 is a connecting structure between the discharge port of the hopper 9 and the feed port of the rice hulling mechanism. The opening and closing sealing part is arranged at the discharge port of the hopper 9, and the pneumatic pull plate 12 is arranged at the feed port of the rice hulling mechanism. The opening and closing sealing part is used to realize the opening and closing control of the discharge port of the hopper 9, and the pneumatic pull plate 12 is used to realize the area control of the feed port of the rice hulling mechanism, thereby realizing effective control of the discharge amount per unit time, and adjusting the flow rate according to the size and variety of rice, and adjusting different linear speed ratios and air pressures for different lengths and sizes of grains, thereby achieving efficient threshing rate and complete separation effect, meeting high-quality processing requirements.

[0032] Furthermore, the rice hulling mechanism includes a rice hulling box 2 arranged on the frame 1, and the feed port formed on the rice hulling box 2 is connected to the discharge pipe 13; it also includes a fixed rice hulling roller and a movable rice hulling roller, and the fixed rice hulling roller and the movable rice hulling roller are driven to rotate by a driving member installed on the frame 1. Exemplarily, in one embodiment, the driving member includes a transmission wheel 3 and a rotating wheel 4, the transmission wheel 3 is coaxially fixed with the rotating shaft of the fixed rice hulling roller, the rotating wheel 4 is rotatably connected to the movable roller 6, and the transmission wheel 3 and the rotating wheel 4 are connected by a belt.

[0033] In this embodiment, it should be noted that the transmission wheel 3 is driven to rotate by a motor installed on the frame 1. When the motor is working, it drives the transmission wheel 3 to rotate, and the transmission wheel 3 drives the fixed hulling roller to rotate. At the same time, the belt drives the rotating wheel 4 to rotate synchronously and in the same direction. The rotating wheel 4 drives the movable hulling roller to rotate through the movable roller 6, and the rotation direction is opposite to the rotation direction of the fixed hulling roller. The rice passing through the fixed hulling roller and the movable hulling roller is husked, thereby meeting the processing requirements.

[0034] Among them, the movable roller component 6 includes a driven gear fixed coaxially with the movable hulling roller and a driving gear fixed coaxially with the rotating wheel 4. The driving gear is engaged with the driven gear and also includes a shell mounted on the outside of the driven gear and the driving gear. The shell can rotate relative to the rotating shaft of the rotating wheel 4, so that when the movable roller component 6 rotates as a whole, it can drive the movable hulling roller to move relative to the rice hulling box 2, thereby changing the distance between the fixed hulling roller and the movable hulling roller, so as to realize the hulling processing of rice of different specifications and varieties.

[0035] Furthermore, a shaft sleeve 5 coaxially arranged with the transmission wheel 3 is sleeved on the rotating shaft of the fixed hulling roller and fixedly connected to the frame 1. An adjusting cylinder 7 is hinged on the shaft sleeve 5. The movable end of the adjusting cylinder 7 is hinged to the movable roller member 6. Combined with the specific structure of the above-mentioned movable roller member 6, the movable end of the adjusting cylinder 7 is hinged to the shell. When the adjusting cylinder 7 moves in an extension and contraction manner, it can drive the shell to rotate along the rotating shaft of the rotating wheel 4, thereby adjusting the position of the movable hulling roller in the hulling box 2, realizing the distance adjustment between the fixed hulling roller and the movable hulling roller, and convenient control.

[0036] See also Figure 1 The opening and closing sealing member includes a sealing plate 14 that passes through one side of the discharge pipe 13 and can move relative to the discharge pipe 13; it also includes a control cylinder 8 installed on the discharge pipe 13, and the movable end of the control cylinder 8 is connected to the sealing plate 14. When the control cylinder 8 is extended and retracted, the sealing plate 14 is driven to move relative to the discharge pipe 13, thereby realizing the blocking or conduction of the discharge pipe 13.

[0037] Preferably, an observation window 10 is provided on one side wall of the hopper 9, through which the remaining rice in the hopper 9 can be conveniently observed, which can effectively prevent overflow caused by excessive rice in the hopper 9, or can turn off the rice huller immediately after the rice in the hopper 9 is discharged.

[0038] In one embodiment of the present invention, the multifunctional pneumatic rice huller also includes a controller 11 installed on the side end of the frame 1, and the controller 11 is used to control the movement of the motor, control the cylinder 8 and adjust the cylinder 7. Specifically, the controller 11 includes a power start button, a power off button, an air pressure button, an air pressure gauge and an adjustment button.

[0039] The air pressure buttons are used to control the air cylinder 8, and there are three of them. The three air pressure buttons represent the air pressure values ​​of 1 pound, 1.2 pounds and 1.5 pounds respectively.

[0040] The adjusting buttons are used to adjust the cylinder 7, and three adjusting buttons are provided. The three adjusting buttons are used to control the movable roller 6 to rotate to different placement angles.

[0041] Of course, the specific number of air pressure buttons and adjustment buttons can be selected according to actual needs, and this embodiment does not make any specific restrictions on this. The above-mentioned number of air pressure buttons and adjustment buttons is a preferred embodiment.

[0042] It will be apparent to those skilled in the art that the present invention is not limited to the details of the exemplary embodiments described above and that the present invention can be implemented in other specific forms without departing from the spirit or essential characteristics of the present invention. Therefore, the embodiments should be considered in all respects as illustrative and non-restrictive, and the scope of the present invention is defined by the appended claims, not the foregoing description, and all variations within the meaning and range of equivalents of the claims are intended to be encompassed within the present invention. Any reference sign in a claim should not be construed as limiting the claim to which it relates.

[0043] In addition, it should be understood that although this specification is described in terms of implementation methods, not every implementation method contains only one independent technical solution. This narrative method of the specification is only for the sake of clarity. Those skilled in the art should regard the specification as a whole. The technical solutions in each embodiment can also be appropriately combined to form other implementation methods that can be understood by those skilled in the art.

Claims

1. A multifunctional pneumatic rice husker, comprising a frame (1) and a rice husking mechanism mounted on the frame (1), wherein a feed end of the rice husking mechanism is connected to a hopper (9) via a feed pipe (13); It is characterized in that The discharge pipe (13) is provided with opening and closing blocking parts and a pneumatic pull plate (12) for controlling the amount of material discharged from the discharge pipe (13) in sequence along the material discharge direction; A controller (11) is installed at the side end of the frame (1) and is used to control the movement of the rice hulling mechanism and the opening and closing sealing member.

2. A multifunctional pneumatic rice huller according to claim 1, characterized in that: The rice hulling mechanism comprises a rice hulling box (2) arranged on the frame (1), and a feed port formed on the rice hulling box (2) is connected to the feed pipe (13); It also comprises a fixed hulling roller and a movable hulling roller, wherein the fixed hulling roller and the movable hulling roller are driven to rotate by a driving member installed on the frame (1).

3. A multifunctional pneumatic rice huller according to claim 2, characterized in that: The driving member comprises a transmission wheel (3) and a rotating wheel (4); the transmission wheel (3) is coaxially fixed with the rotating shaft of the fixed hulling roller; the rotating wheel (4) is rotatably connected to a movable roller member (6); and the transmission wheel (3) and the rotating wheel (4) are connected via a belt.

4. A multifunctional pneumatic rice huller according to claim 3, characterized in that: A shaft sleeve (5) coaxially arranged with the transmission wheel (3) is sleeved on the rotating shaft of the fixed hulling roller and fixedly connected to the frame (1); an adjusting cylinder (7) is hinged on the shaft sleeve (5); and a movable end of the adjusting cylinder (7) is hinged to the movable roller member (6).

5. The multifunctional pneumatic rice huller according to claim 1, characterized in that: The opening and closing sealing member comprises: a blocking plate (14) penetrating one side of the discharge pipe (13) and movable relative to the discharge pipe (13); A control cylinder (8) is installed on the feed pipe (13), and a movable end of the control cylinder (8) is connected to the blocking plate (14).

6. The multifunctional pneumatic rice husker according to claim 1, characterized in that: A side wall of the hopper (9) is provided with an observation window (10).

7. The multifunctional pneumatic rice huller according to claim 1, characterized in that: The pneumatic pull plate (12) passes through the strip-shaped through groove formed on the discharge pipe (13) and can slide relative to the discharge pipe (13).

Citation Information

Patent Citations

  • Hexagonal belt and synchronous belt transmission variable-speed rice huller

    CN210332771U