Detection table for processing stop valve

By designing a testing table for shut-off valve processing, the problem of insufficient shut-off valve inner diameter detection is solved, and automatic detection of the shut-off valve inner diameter and surface is achieved to ensure product quality.

CN223276741UActive Publication Date: 2025-08-29HARBIN ZHONGTONG VALVE FACTORY
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Patent Information

Application Number
CN202422491326.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-10-15
Publication Date
2025-08-29
Estimated Expiration
2034-10-15

AI Technical Summary

Technical Problem

In the prior art, the inner diameter detection of the shut-off valve is often ignored, resulting in unqualified products flowing into the market.

Method used

A detection table for processing a shut-off valve is designed, including a detection device, a tapping component, a visual inspection component and a load-bearing cylinder, and automatic detection of the inner diameter and surface defects of the shut-off valve are achieved through the detection needle and the camera.

Benefits of technology

Automatic inspection of the inner diameter and surface of the shut-off valve is achieved to ensure product quality and avoid unqualified products from entering the market.

✦ Generated by Eureka AI based on patent content.

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    Figure CN223276741U_ABST
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Abstract

The utility model discloses a detection bench for processing a stop valve, and belongs to the technical field of stop valve finished product detection. A stop valve is placed on a concave block, a valve hole faces one side of the detection device, a dotting assembly descends, a dotting plate makes contact with the stop valve, whether the stop valve is placed in place or not is determined, a displacement electric cylinder drives a displacement plate to move, a synchronous push plate moves to the head end of a feeding channel, and the displacement electric cylinder drives a detection needle to move into the valve hole. Whether the size of the valve hole meets the delivery requirement or not is determined through the detection needle, when the delivery requirement is not met, the push plate moves forwards to eject the stop valve into the recovery channel, the stop valve meeting the delivery requirement continues to move to the tail end of the feeding channel, the surface of the stop valve is detected through the visual inspection assembly, and the stop valve is recovered by the bearing cylinder after it is confirmed that the surface is free of defects.
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Description

Technical Field

[0001] The utility model belongs to the technical field of finished stop valve detection, in particular to a detection platform for processing stop valves. Background Art

[0002] The stop valve is a tool that relies on the pressure of the valve stem to make the valve disc sealing surface fit tightly with the valve seat sealing surface to prevent the flow of medium. It is a forced sealing valve and is mainly installed on high-temperature and high-pressure steam and water pipelines with a diameter of ≤100mm in the power plant piping system.

[0003] The inner diameter of the stop valve is particularly important for the sealing of the pipeline system. However, most manufacturers currently test the stop valve based on the outside of the stop valve and often ignore the inner diameter test, which will result in unqualified products being released into the market. Utility Model Content

[0004] The purpose of this utility model is to provide a testing platform for processing stop valves to solve the above-mentioned problems existing in the prior art.

[0005] Technical solution: A test bench for processing stop valves, comprising a quality inspection bench, a test device disposed on the test bench, a dotting assembly disposed on the side of the test device, a feeding channel disposed between the test device and the dotting assembly, a visual inspection assembly disposed on the side of the dotting assembly, and a rear end of the test device connected to a carrier cylinder via a connecting channel;

[0006] The detection device includes a displacement electric cylinder, a displacement plate, a support plate, a telescopic electric cylinder, a push plate and several detection needles. The displacement electric cylinder is arranged on the quality inspection table, the displacement plate is transmission connected to the output end of the displacement electric cylinder, the support plate is fixedly connected to the displacement plate through a pillar, the telescopic electric cylinder is arranged on the support plate, the push plate is transmission connected to the output end of the telescopic electric cylinder, and the detection needles are evenly arranged on the push plate.

[0007] In a further embodiment, a concave block for supporting the stop valve is provided on the feeding channel, and one side of the concave block is opposite to the detection needle.

[0008] In a further embodiment, the dotting assembly includes a fixed frame, a pushing electric cylinder, a control electric cylinder, a dotting plate and a cross frame. The fixed frame is arranged on the side of the feeding channel, the pushing electric cylinder is arranged on the fixed frame, the cross frame is transmission connected to the output end of the pushing electric cylinder, the control electric cylinder is connected to the cross frame at 90°, and the dotting plate is transmission connected to the output end of the control electric cylinder.

[0009] In a further embodiment, a recovery channel is provided on the other side of the concave block, and a recovery port of the recovery channel is opposite to the concave block.

[0010] In a further embodiment, the visual inspection component includes a support frame, a camera and a clamping ring. The support frame is arranged at the tail end of the feeding channel, the camera is fixedly connected to the support frame, and a clamping ring is arranged under the camera.

[0011] In a further embodiment, the retaining ring is engaged with a focus ring, and the focus ring is positioned opposite to the camera. Beneficial effects

[0012] Place the stop valve on the concave block, with the valve hole facing the side of the detection device, the dotting assembly descends, the dotting plate contacts the stop valve, and confirms whether it is placed in place. The displacement cylinder drives the displacement plate to move, and the synchronous push plate moves to the head end of the feeding channel. The displacement cylinder drives the detection needle to move into the valve hole, and the detection needle is used to determine whether the valve hole size meets the factory requirements. If it does not meet the factory requirements, the push plate moves forward to push the stop valve down into the recovery channel. If it meets the factory requirements, it continues to move to the tail end of the feeding channel. The surface of the stop valve is inspected by the visual inspection assembly. After confirming that there are no defects on the surface, it is uniformly recovered by the carrier cylinder. BRIEF DESCRIPTION OF THE DRAWINGS

[0013] Figure 1 It is a three-dimensional diagram of the present utility model.

[0014] Figure 2 It is a three-dimensional diagram of the present utility model.

[0015] Figure 3 It is a front view of the present utility model.

[0016] Figure 4 It is a side view of the present utility model.

[0017] The accompanying drawings are marked as follows: 1. Telescopic electric cylinder; 2. Carrying cylinder; 3. Inspection assembly; 4. Support plate; 5. Quality inspection table; 6. Displacement device; 7. Displacement plate; 8. Displacement electric cylinder; 9. Recovery channel; 10. Pushing electric cylinder; 11. Dotting assembly; 12. Camera; 13. Focusing ring; 14. Retaining ring; 15. Support frame; 16. Control electric cylinder; 17. Dotting plate; 18. Concave block; 19. Push plate; 20. Detection needle. DETAILED DESCRIPTION

[0018] In the following description, numerous specific details are given in order to provide a more thorough understanding of the present invention.

[0019] It will be apparent, however, to one skilled in the art that the present invention may be practiced without one or more of these details.

[0020] In other examples, in order to avoid confusion with the present invention, some technical features well known in the art are not described.

[0021] like Figures 1-4 As shown, a detection platform for stop valve processing consists of a telescopic electric cylinder 1, a carrying cylinder 2, an inspection component 3, a support plate 4, a quality inspection platform 5, a displacement device 6, a displacement plate 7, a displacement electric cylinder 8, a recovery channel 9, a pushing electric cylinder 10, a dotting component 11, a camera 12, a focusing ring 13, a retaining ring 14, a support frame 15, a control electric cylinder 16, a dotting plate 17, a concave block 18, a push plate 19, and a detection needle 20.

[0022] A detection device is provided on the quality inspection table 5, a dotting assembly 11 is provided on the side of the detection device, a feeding channel is provided between the detection device and the dotting assembly 11, a visual inspection assembly 3 is provided on the side of the dotting assembly 11, and the tail end of the detection device is connected to the carrying cylinder 2 through a connecting channel;

[0023] The detection device includes a displacement cylinder 8, a displacement plate 7, a support plate 4, a telescopic cylinder 1, a push plate 19 and several detection needles 20. The displacement cylinder 8 is arranged on the quality inspection table 5, the displacement plate 7 is transmission connected to the output end of the displacement cylinder 8, the support plate 4 is fixedly connected to the displacement plate 7 through a pillar, the telescopic cylinder 1 is arranged on the support plate 4, the push plate 19 is transmission connected to the output end of the telescopic cylinder 1, and the detection needles 20 are evenly arranged on the push plate 19.

[0024] A concave block 18 for supporting the stop valve is provided on the feeding channel, and one side of the concave block 18 is opposite to the detection needle 20 .

[0025] The dotting assembly 11 includes a fixed frame, a pushing electric cylinder 10, a control electric cylinder 16, a dotting plate 17 and a cross frame. The fixed frame is arranged on the side of the feeding channel, the pushing electric cylinder 10 is arranged on the fixed frame, the cross frame is transmission connected to the output end of the pushing electric cylinder 10, the control electric cylinder 16 is connected to the cross frame at 90°, and the dotting plate 17 is transmission connected to the output end of the control electric cylinder 16.

[0026] A recovery channel 9 is provided on the other side of the concave block 18, and the recovery port of the recovery channel 9 is opposite to the concave block 18. When the inner diameter of the stop valve does not meet the production requirements, the detection device pushes the stop valve toward the recovery channel 9, and the position is relatively large so that the unqualified stop valve can be recovered.

[0027] The visual inspection component 3 includes a support frame 15, a camera 12 and a snap ring 14. The support frame 15 is set at the tail end of the feeding channel, the camera 12 is fixedly connected to the support frame 15, and a snap ring 14 is set below the camera 12. The visual inspection component 3 is used to detect scratches, missing corners and other appearance defects on the surface of the stop valve.

[0028] The clamping ring 14 is clamped to the focus ring 13, and the focus ring 13 is opposite to the camera 12. The focus ring 13 is used to limit the shooting position of the camera 12, which is more convenient for focusing and more clear and accurate when shooting.

[0029] How it works

[0030] Place the stop valve on the recessed block 18, with the valve hole facing the side of the detection device, the dotting assembly 11 descends, the dotting plate 17 contacts the stop valve, and confirms whether it is placed in place. The displacement cylinder 8 drives the displacement plate 7 to move, and the synchronous push plate 19 moves to the head end of the feeding channel. The displacement cylinder 8 drives the detection needle 20 to move into the valve hole. The detection needle 20 is used to determine whether the valve hole size meets the factory requirements. When it does not meet the factory requirements, the push plate 19 moves forward to push the stop valve into the recovery channel 9. If it meets the factory requirements, it continues to move to the tail end of the upper feeding channel. The surface of the stop valve is inspected by the visual inspection assembly 3. After confirming that the surface is free of defects, it is uniformly recovered by the carrier cylinder 2.

[0031] In the description of this utility model, unless otherwise expressly specified or limited, the terms "installed," "connected," "connected," and "fixed" should be understood in a broad sense. For example, they can refer to fixed connection, detachable connection, or integration; mechanical connection or electrical connection; direct connection or indirect connection through an intermediate medium; internal communication between two components or interaction between two components. Those skilled in the art will understand the specific meanings of the above terms in this utility model based on the specific circumstances.

[0032] The standard parts used in this utility model can all be purchased from the market, and special-shaped parts can be customized according to the description in the specification and the drawings. The specific connection methods of each part adopt conventional means such as mature bolts, rivets, welding, etc. in the existing technology. The machinery, parts and equipment all adopt conventional models in the existing technology, and the circuit connection adopts the conventional connection method in the existing technology, which will not be described in detail here.

[0033] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and variations may be made to these embodiments without departing from the principles and spirit of the present invention, and the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A test bench for processing stop valves, comprising a quality inspection bench (5), characterized in that: A detection device is provided on the quality inspection table (5), a dotting assembly (11) is provided on the side of the detection device, a feeding channel is provided between the detection device and the dotting assembly (11), a visual inspection assembly (3) is provided on the side of the dotting assembly (11), and the tail end of the detection device is connected to the carrier cylinder (2) through a connecting channel; The detection device comprises a displacement electric cylinder (8), a displacement plate (7), a support plate (4), a telescopic electric cylinder (1), a push plate (19) and a plurality of detection needles (20); the displacement electric cylinder (8) is arranged on the quality inspection table (5); the displacement plate (7) is transmission-connected to the output end of the displacement electric cylinder (8); the support plate (4) is fixedly connected to the displacement plate (7) via a support; the telescopic electric cylinder (1) is arranged on the support plate (4); the push plate (19) is transmission-connected to the output end of the telescopic electric cylinder (1); and the detection needles (20) are evenly arranged on the push plate (19).

2. A stop valve processing test bench as claimed in claim 1, characterized in that: A concave block (18) for supporting the stop valve is provided on the feeding channel, and one side of the concave block (18) is opposite to the detection needle (20).

3. A stop valve processing inspection platform as claimed in claim 1, characterized in that: The dotting assembly (11) includes a fixed frame, a pushing electric cylinder (10), a control electric cylinder (16), a dotting plate (17) and a cross frame, wherein the fixed frame is arranged on the side of the feeding channel, the pushing electric cylinder (10) is arranged on the fixed frame, the cross frame is connected to the output end of the pushing electric cylinder (10), the control electric cylinder (16) is connected to the cross frame at 90 degrees, and the dotting plate (17) is connected to the output end of the control electric cylinder (16).

4. A stop valve processing inspection platform as claimed in claim 2, characterized in that: A recovery channel (9) is provided on the other side of the concave block (18), and a recovery port of the recovery channel (9) is opposite to the concave block (18).

5. A stop valve processing inspection platform as claimed in claim 1, characterized in that: The visual inspection component (3) includes a support frame (15), a camera (12) and a snap ring (14), wherein the support frame (15) is arranged at the tail end of the feeding channel, the camera (12) is fixedly connected to the support frame (15), and a snap ring (14) is arranged below the camera (12).

6. A stop valve processing inspection platform as claimed in claim 5, characterized in that: The clamping ring (14) is clamped to the focusing ring (13), and the focusing ring (13) is positioned opposite to the camera (12).