Semicircular pipe curling device

By introducing oil-adding mechanism and linkage components into the semicircular tube crimping device, the automatic and regular addition of lubricating oil is achieved, which solves the problem of manual lubricating oil addition in the prior art, and improves the practicality of the device and the service life of the gears.

CN223277067UActive Publication Date: 2025-08-29CHANGZHOU HAIBAO WELDING & CUTTING CO LTD
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Patent Information

Application Number
CN202422278964.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-19
Publication Date
2025-08-29
Estimated Expiration
2034-09-19

AI Technical Summary

Technical Problem

The existing semicircular tube processing devices lack the function of automatically adding lubricant regularly, resulting in large workloads for workers and poor practicality.

Method used

A semicircular tube crimping device is designed, including an oil replenishing mechanism and a linkage assembly. By timely driving the driven gear to mesh with the secondary gear, lubricating oil is automatically added to the gear, reducing manual operation.

Benefits of technology

The automatic and regular addition of lubricating oil is realized, which reduces the workload of workers, extends the service life of the gears, and improves the practicality of the device.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a semicircular pipe curling device, and particularly relates to the technical field of semicircular pipe processing, which comprises a base, a speed reducer is arranged on one side of the top of the base, a box body is arranged on one side of the speed reducer, and two groups of cams and concave wheels which are distributed up and down are arranged on one side of the box body. When the weight of the oil in the temporary storage box is larger than the elastic force of the second spring, the sealing block moves downwards, the lubricating oil flows away, and then the oil in the pump cylinder is conveyed to the second spring. Lubricating oil is distributed and added to the corresponding gears by matching with a branch pipe and an oil filling pipe, so that the lubricating oil can be added at set intervals, the workload of workers is reduced, the use is convenient, and the practicability is higher; the temporary storage box and the material guide block are installed in a threaded mode, so that the temporary storage box and the material guide block are convenient to disassemble, and parts in the temporary storage box are convenient to maintain and replace.
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Description

Technical Field

[0001] The utility model relates to the technical field of semicircular tube processing, in particular to a semicircular tube curling device. Background Art

[0002] Semi-circular steel pipes are a specialty type of steel pipe that has emerged in recent years in response to market demand. They are widely used in anti-wear tiles, anti-wear covers, and anti-wear protective tiles. As the name suggests, semi-circular pipes resemble pipes cut in half using a wire cutter, resulting in two semi-circular structures. They are manufactured by rolling steel strips through rolling equipment. They are primarily used to wrap around the outer surface of steel pipes to protect them from wear. Made primarily of heat-resistant stainless steel, semi-circular pipes require a bending device to ensure bending accuracy and quality.

[0003] At present, most bending devices used for semi-circular tube processing are usually composed of a box body and a cam and a concave wheel corresponding to the upper and lower cams installed on one side. The transmission of the gear set in the box is driven by a reducer to realize the rotation of the cam and the concave wheel, thereby realizing the rolling processing of the steel strip. The use of gears requires workers to add lubricating oil to them regularly in order to reduce friction and wear between gears, improve transmission efficiency, reduce noise and vibration, and play a role in cooling and heat dissipation, prevent gears from overheating and damage, etc., so as to protect the gears and extend their service life. However, most bending devices used for semi-circular tube processing usually lack the function of automatically and regularly adding lubricating oil to the gears in the equipment, which is inconvenient to use, increases the workload of the staff, and has relatively poor practicality. Summary of the Invention

[0004] The purpose of the present invention is to provide a semicircular tube curling device to solve the problems raised in the above background technology.

[0005] In order to solve the above technical problems, the utility model provides the following technical solutions: a semicircular tube curling device, comprising a base, a reducer is provided on one side of the top of the base, a box is provided on one side of the reducer, two groups of cams and cam wheels are arranged in an upper and lower distribution on one side of the box, and the connecting shafts of the cam and cam wheel are both rotatably connected to the box, the output end of the reducer is connected to a main gear, one side of the main gear is meshed with a sub-gear, and the sub-gear is sleeved on one end of the connecting shaft of the cam on one side, the base is rotatably installed with cam wheel 2 on one side through a lifting assembly, a feeding assembly is provided on the side of the box away from cam wheel 2, and a connection with the cam and cam wheel 1 is provided in the box. The gear assembly is connected by a shaft, and an oil adding mechanism is provided on the side of the housing close to the reducer, and the oil adding mechanism consists of a linkage assembly and an oil adding assembly. The linkage assembly includes a rotating shaft, and the rotating shaft is rotatably installed between the housing and the reducer. A sleeve is movably provided on the outer wall of the rotating shaft, and a guide block is symmetrically provided on the inner wall of the sleeve, and a guide groove adapted to the guide block is symmetrically opened on the outer wall of the rotating shaft. The oil adding assembly includes an oil storage tank, and the oil storage tank is arranged on one side of the housing, a pump barrel is provided in the oil storage tank, a push rod is provided on one side of the pump barrel, and one end of the push rod is connected to a piston in the pump barrel, a spring is provided on one side of the piston, and a feed port is provided on one side of the top of the pump barrel, and a one-way valve is provided in the feed port.

[0006] Furthermore, the linkage assembly also includes a connecting sleeve, and the connecting sleeve is rotatably sleeved on the outside of the sleeve, the connecting sleeve side is connected to a telescopic rod, and the telescopic rod is connected to a timing switch, the telescopic rod is fixedly installed on one side of the reducer, and the outside of the sleeve is sequentially sleeved with a protrusion and a driven gear on the left and right sides of one side of the connecting sleeve, and the driven gear is located in front of the sub-gear. The setting of the linkage assembly enables it to drive the driven gear to engage with the sub-gear at regular intervals to transmit power and provide power for the oil filling assembly.

[0007] Furthermore, the oil filling assembly also includes a block, and the block is connected to one end of the push rod, and the block is fitted with the side wall of the protrusion, one end of the pump barrel is connected to a temporary storage box through a conduit with a one-way valve, and the lower end of the oil storage tank is detachably connected to the oil storage tank through a connecting head, one end of the connecting head is connected to a branch pipe, and the side wall of the branch pipe is connected to a number of refueling pipes, and the outlet ends of the several refueling pipes are respectively located above between the main gear and the sub-gear and above the gear set in the box body, a guide block is installed in the temporary box, a sleeve is provided on the top of the temporary box, a fixed block is provided in the sleeve, and a support rod is connected to the bottom of the fixed block, and the lower end of the support rod is connected to a sealing The sealing block is provided with a card slot adapted to the sealing block at the bottom of the guide block, and a spring 2 is sleeved on the outer side of the support rod under the fixed block. The setting of the oil adding component can be dynamically linked with the linkage component, thereby continuously driving the lubricating oil entering the pump barrel to be delivered to the temporary storage box for gradual accumulation. When the weight of the lubricating oil in the temporary storage box is greater than the elastic force of the spring 2, the sealing block is separated from the guide block, so that the lubricating oil flows through the guide block and then into the branch pipe, and is distributed through the refueling pipe, so that the lubricating oil is added to the gear, realizing the addition of gear lubricating oil. The lubricating oil can be added intermittently, which reduces the workload of workers and extends the service life of the gears, making it more practical.

[0008] Furthermore, the gear assembly includes gear one, and gear one is rotatably installed in the lower part of the box body, one end of the connecting shaft of the two cam gears one is sleeved in the box body with gear two meshing with gear one, and one end of the connecting shaft of the cam close to the side of the sub-gear is sleeved in the box body, and gear three is meshed with gear two below so as to be linked with the power of the reducer, thereby driving the two cam gears one and two and a cam to rotate, thereby processing the passing steel belt.

[0009] Furthermore, the connecting sleeve is rotatably connected to the sleeve through a bearing, the width of the stopper is greater than the width of the protrusion, and the outer wall of the piston and the outer wall of the sealing block are both provided with sealing rings to ensure that the protrusion remains in contact with the stopper after moving. The setting of the sealing ring improves its sealing performance.

[0010] Furthermore, the inner wall of the connecting head and the outer wall of the temporary storage box are respectively provided with internal threads and external threads that adapt to each other, the temporary storage box is threadedly connected to the connecting head, and a handle is provided at the bottom of the guide block, and the guide block is threadedly connected to the temporary storage box, so that the temporary storage box and the guide block are conveniently disassembled to facilitate maintenance and replacement of components in the temporary storage box.

[0011] Compared with the prior art, the beneficial effects achieved by the present invention are:

[0012] 1. The utility model uses an oil adding mechanism to periodically drive the driven gear to move and mesh with the secondary gear, thereby transmitting power, causing the convex block to continuously push the stopper, driving the driving piston to push the oil into the pump barrel and deliver it to the temporary storage box for temporary storage. When the weight of the oil in the temporary storage box is greater than the elastic force of the second spring, the sealing block moves down, allowing the lubricating oil to flow away, and the branch pipe and the filling pipe to distribute it to the corresponding gear, so that the lubricating oil can be added at regular intervals, reducing the workload of workers, and is easy to use and more practical.

[0013] 2. The threaded mounting method of the temporary storage box and the guide block of the utility model makes it easy to disassemble so as to maintain and replace the components inside the temporary storage box. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] The accompanying drawings are used to provide a further understanding of the present invention and constitute a part of the specification. Together with the embodiments of the present invention, they are used to explain the present invention and do not constitute a limitation of the present invention. In the accompanying drawings:

[0015] Figure 1 It is a schematic structural diagram of the utility model as a whole;

[0016] Figure 2 This is a partial top view of the structure of the utility model;

[0017] Figure 3 This is a schematic diagram of the structure between the main gear, sub-gear, oil storage tank and the box body of the utility model;

[0018] Figure 4 This is a schematic diagram of the internal structure of the box of the utility model;

[0019] Figure 5 This is a schematic diagram of the partial structure between the rotating shaft, sleeve and telescopic rod of the utility model;

[0020] Figure 6 This utility model Figure 3 Schematic diagram of the enlarged structure of A;

[0021] In the figure: 1. Base; 2. Reducer; 3. Box; 4. Cam; 5. Cam 1; 6. Feeding assembly; 7. Lifting assembly; 8. Cam 2; 9. Main gear; 10. Sub-gear; 11. Rotating shaft; 12. Sleeve; 13. Connecting sleeve; 14. Telescopic rod; 15. Timer switch; 16. Bump; 17. Driven gear; 18. Guide block; 19. Stop block; 20. Oil storage tank; 21. Push rod; 22. Pump barrel; 23. Piston; 24. Spring 1; 25. Temporary storage box; 26. Guide block; 27. Sleeve; 28. Support rod; 29. ​​Fixed block; 30. Spring 2; 31. Connector; 32. Sealing block. DETAILED DESCRIPTION

[0022] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0023] like Figure 1 - Figure 6The semicircular tube curling device shown includes a base 1, a reducer 2 is provided on one side of the top of the base 1, a box 3 is provided on one side of the reducer 2, two groups of cams 4 and cam 1 5 distributed up and down are provided on one side of the box 3, and the connecting shafts of the cam 4 and cam 1 5 are rotatably connected to the box 3, the output end of the reducer 2 is connected to the main gear 9, and the main gear 9 is meshed with a sub-gear 10 on one side, and the sub-gear 10 is sleeved on one end of the connecting shaft of the cam 4 on one side, and the base 1 is rotatably installed with cam 2 8 through a lifting component 7, and a feeding component 6 is provided on the side of the box 3 away from the cam 2 8, and a feeding structure is provided on the side of the feeding component 6 away from the box 3 to place the rolled steel strip and transport it. In this example, the lifting component 7 is composed of a motor, a turbine, a worm, a threaded sleeve, a screw, a guide rail and other structures to adjust the upper and lower positions of the cam 2 8; the feeding component 6 is composed of a bottom plate, rollers distributed up and down and guide wheels distributed left and right to limit and guide the steel strip. Conveying; The structures of the feeding assembly 6 and the lifting assembly 7 in this example are both existing technologies in this field, so they are not described in detail in this example; a gear assembly connected to the connecting shaft of the cam 4 and the cam wheel 5 is provided in the box body 3, and an oil adding mechanism is provided on the side of the box body 3 close to the reducer 2, and the oil adding mechanism consists of a linkage assembly and an oil adding assembly, the linkage assembly includes a rotating shaft 11, and the rotating shaft 11 is rotatably installed between the box body 3 and the reducer 2, a sleeve 12 is movably sleeved on the outer wall of the rotating shaft 11, and a guide block 18 is symmetrically provided on the inner wall of the sleeve 12, and a guide groove adapted to the guide block 18 is symmetrically opened on the outer wall of the rotating shaft 11, the oil adding assembly includes an oil storage tank 20, and the oil storage tank 20 is arranged on one side of the box body 3, a pump barrel 22 is provided in the oil storage tank 20, a push rod 21 is provided on one side of the pump barrel 22, and one end of the push rod 21 is connected to a piston 23 in the pump barrel 22, a spring 24 is provided on one side of the piston 23, a feed port is opened on one side of the top of the pump barrel 22, and a one-way valve is provided in the feed port. In this example, the linkage assembly also includes a connecting sleeve 13, and the connecting sleeve 13 is rotatably sleeved on the outside of the sleeve 12. A telescopic rod 14 is connected to the side of the connecting sleeve 13, and the telescopic rod 14 is connected to a timing switch 15. In this example, the device is provided with a control device, which is not drawn in the drawings of the specification. The timing switch 15 is electrically connected to the control device; the telescopic rod 14 is fixedly installed on one side of the reducer 2, and a protrusion 16 and a driven gear 17 are sequentially sleeved on the left and right sides of the connecting sleeve 13 on the outside of the sleeve 12. The driven gear 17 is located in front of the sub-gear 10. The setting of the linkage assembly enables it to drive the driven gear 17 to engage with the sub-gear 10 at regular intervals to transmit power and provide power for the oil filling assembly.In this example, the oil filling assembly also includes a stopper 19, and the stopper 19 is connected to one end of the push rod 21, and the stopper 19 is in contact with the side wall of the protrusion 16. One end of the pump barrel 22 is connected to a temporary storage box 25 through a conduit with a one-way valve. The lower end of the oil storage tank 20 is detachably connected to the oil storage tank 20 through a connector 31. One end of the connector 31 is connected to a branch pipe, and the side wall of the branch pipe is connected to a number of refueling pipes. The outlet ends of the several refueling pipes are respectively located above between the main gear 9 and the sub-gear 10 and above the gear set in the box body 3. A guide block 26 is installed in the temporary storage box 25, and a sleeve 27 is provided at the top of the temporary storage box 25. A fixed block 29 is provided in the sleeve 27, and a support rod 28 is connected to the bottom of the fixed block 29. The lower end of the support rod 28 is connected to the inner side of the guide block 26 There is a sealing block 32, and a card slot adapted to the sealing block 32 is opened at the bottom of the guide block 26. A spring 2 30 is sleeved on the outside of the support rod 28 under the fixed block 29. The setting of the oil adding component can be dynamically linked with the linkage component, thereby continuously driving the lubricating oil entering the pump barrel 22 to be delivered to the temporary storage box 25 for gradual accumulation. When the weight of the lubricating oil in the temporary storage box 25 is greater than the elastic force of the spring 2 30, the sealing block 32 is separated from the guide block 26, so that the lubricating oil flows through the guide block 26 and then into the branch pipe, and is distributed through the refueling pipe, so that the lubricating oil is added to the gear, realizing the addition of gear lubricating oil. The lubricating oil can be added intermittently, which reduces the workload of workers and extends the service life of the gears, making it more practical.

[0024] In this example, the gear assembly includes Gear 1, which is rotatably mounted within the lower portion of housing 3. One end of the connecting shaft of the two cams 1 5 is sleeved within housing 3 with Gear 2, which meshes with Gear 1. The connecting shaft of the cam 4, located near the pinion 10, is sleeved within housing 3 with Gear 3, which meshes with Gear 2 below. This, in conjunction with the power of the reducer 2, drives the two cams 1 5 and the cam 4 to rotate, thereby processing the passing steel strip. In this example, the connecting sleeve 13 is rotatably connected to the sleeve 12 via a bearing. The width of the stopper 19 is greater than that of the protrusion 16. Sealing rings are sleeved on the outer walls of the piston 23 and the outer walls of the sealing block 32 to ensure that the protrusion 16 remains in contact with the stopper 19 after movement. The provision of the sealing ring improves its sealing performance. In this example, the inner wall of the connector 31 and the outer wall of the temporary storage box 25 are respectively provided with internal threads and external threads that adapt to each other. The temporary storage box 25 is threadedly connected to the connector 31. A handle is provided at the bottom of the guide block 26, and the guide block 26 is threadedly connected to the temporary storage box 25, which facilitates the disassembly of the temporary storage box 25 and the guide block 26 to facilitate maintenance and replacement of components in the temporary storage box 25.

[0025] The working principle of the present utility model is as follows: when in use, the steel strip is processed after passing through the feeding assembly 6 and then between the cam 1 5 and the feeding assembly 6, and then bent by the cam 2 8; and the timer switch 15 is set as needed to control the time of starting the telescopic rod 14, so that the telescopic rod 14 can be controlled to start at intervals. When the telescopic rod 14 starts, it pushes the connecting sleeve 13 to drive the sleeve 12 to slide on the rotating shaft 11, and cooperates with the guide block 18 to guide it, and the movement of the sleeve 12 drives the protrusion 16 and the driven gear 1 7 moves, so that the driven gear 17 meshes with the pinion 10, so that the pinion 10 drives the driven gear 17 to drive the sleeve 12 to rotate, and then drives the rotating shaft 11 to rotate, and the sleeve 12 will drive the protrusion 16 to rotate, so that the protrusion 16 will continuously push the stopper 19, so that the stopper 19 drives the push rod 21, and then the push rod 21 drives the piston 23 to move, so that the piston 23 squeezes the spring 1 24. When the protrusion 16 moves away from one end of the sleeve 12 and gradually moves away from the stopper 19, the piston 23 will drive the push rod 21 to reset the stopper 19 under the elastic force of the spring 1 24. The piston 23 is moved back and forth in this way, and the movement of the piston 23 will continuously push the oil into the pump barrel 22, thereby delivering it to the temporary storage box 25 and accumulating it above the guide block 26. When the weight of the lubricating oil accumulated above the guide block 26 is greater than the elastic force of the spring 2 30, the sealing block 32 will drive the support rod 28 to move downward, and the support rod 28 will drive the fixed block 29 to squeeze the spring 2 30, so that the sealing block 32 and the guide block 26 are separated, so that the oil above the guide block 26 passes through and then enters the branch pipe for distribution to Several refueling pipes are inserted to add lubricating oil to the gear below. The rotation of the gears will transfer the lubricating oil between the adjacent gears, thereby adding lubricating oil to the gears. After the addition is completed, the telescopic rod 14 will be controlled to start under the action of the timing switch 15, so that the driven gear 17 is separated from the sub-gear 10 and restored to the initial position, and the addition of lubricating oil is stopped. This reciprocating operation can achieve the operation of adding lubricating oil to the gears at regular intervals, making it easy to use, reducing the workload of the staff, and being more practical.

[0026] Finally, it should be noted that the above description is merely a preferred embodiment of the present invention and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art will be able to modify the technical solutions described in the aforementioned embodiments or replace some of the technical features therein with equivalents. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principles of the present invention shall be included within the scope of protection of the present invention.

Claims

1. A semicircular tube curling device, comprising a base (1), a reducer (2) is provided on one side of the top of the base (1), a box (3) is provided on one side of the reducer (2), two groups of cams (4) and a cam wheel (5) are provided on one side of the box (3), and the connecting shafts of the cams (4) and the cam wheel (5) are both rotatably connected to the box (3), the output end of the reducer (2) is connected to a main gear (9), one side of the main gear (9) is meshed with a sub-gear (10), and the sub-gear (10) is sleeved on one end of the connecting shaft of the cam (4) on one side, a cam wheel (8) is rotatably installed on one side of the base (1) through a lifting assembly (7), and a feeding assembly (6) is provided on the side of the box (3) away from the cam wheel (8), characterized in that: The housing (3) is provided with a gear assembly connected to the connecting shaft of the cam (4) and the cam wheel (5), the housing (3) is provided with an oil filling mechanism on the side close to the reducer (2), and the oil filling mechanism is composed of a linkage assembly and an oil filling assembly, the linkage assembly includes a rotating shaft (11), and the rotating shaft (11) is rotatably installed between the housing (3) and the reducer (2), the outer wall of the rotating shaft (11) is movably sleeved with a sleeve (12), the inner wall of the sleeve (12) is symmetrically provided with a guide block (18), and the rotating shaft (11) The outer wall is symmetrically provided with guide grooves adapted to the guide block (18), the oil adding assembly includes an oil storage tank (20), and the oil storage tank (20) is arranged on one side of the box body (3), a pump barrel (22) is provided in the oil storage tank (20), a push rod (21) is provided on one side of the pump barrel (22), and one end of the push rod (21) is connected to a piston (23) in the pump barrel (22), a spring (24) is provided on one side of the piston (23), a feed port is provided on one side of the top of the pump barrel (22), and a one-way valve is provided in the feed port.

2. A semicircular tube curling device according to claim 1, characterized in that: The linkage assembly further comprises a connecting sleeve (13), and the connecting sleeve (13) is rotatably sleeved on the outside of the sleeve (12), a telescopic rod (14) is connected to the side of the connecting sleeve (13), and the telescopic rod (14) is connected to a timer switch (15), and the telescopic rod (14) is fixedly mounted on one side of the reducer (2), and a protrusion (16) and a driven gear (17) are sleeved in sequence on the left and right sides of the outer side of the sleeve (12) on one side of the connecting sleeve (13), and the driven gear (17) is located in front of the secondary gear (10).

3. A semicircular tube curling device according to claim 2, characterized in that: The oil filling assembly further comprises a stopper (19), and the stopper (19) is connected to one end of the push rod (21), the stopper (19) is in contact with the side wall of the protrusion (16), one end of the pump barrel (22) is connected to a temporary storage box (25) via a conduit with a one-way valve, the lower end of the oil storage tank (20) is detachably connected to the oil storage tank (20) via a connector (31), one end of the connector (31) is connected to a branch pipe, and the side wall of the branch pipe is connected to a plurality of oil filling pipes, the outlet ends of the plurality of oil filling pipes are respectively located above between the main gear (9) and the auxiliary gear (10) And above the gear set in the box body (3), a guide block (26) is installed in the temporary storage box (25), a sleeve (27) is provided on the top of the temporary storage box (25), a fixed block (29) is provided in the sleeve (27), and a support rod (28) is connected to the bottom of the fixed block (29), the lower end of the support rod (28) is connected to the inner side of the guide block (26) with a sealing block (32), a card slot adapted to the sealing block (32) is opened at the bottom of the guide block (26), and a spring 2 (30) is sleeved on the outer side of the support rod (28) below the fixed block (29).

4. A semicircular tube curling device according to claim 2, characterized in that: The gear assembly includes a gear 1, which is rotatably mounted in the lower part of the housing (3); one end of the connecting shaft of the two cam gears 1 (5) is provided with a gear 2 in engagement with the gear 1 in the housing (3); one end of the connecting shaft of the cam (4) close to the side of the auxiliary gear (10) is provided with a gear 3 in the housing (3), and the gear 3 is engaged with the gear 2 below.

5. A semicircular tube curling device according to claim 3, characterized in that: The connecting sleeve (13) is rotatably connected to the sleeve (12) via a bearing, the width of the stopper (19) is greater than the width of the protrusion (16), and the outer wall of the piston (23) and the outer wall of the sealing block (32) are both provided with sealing rings.

6. A semicircular tube curling device according to claim 3, characterized in that: The inner wall of the connector (31) and the outer wall of the temporary storage box (25) are respectively provided with internal threads and external threads that are adapted to each other. The temporary storage box (25) is threadedly connected to the connector (31). A handle is provided at the bottom of the guide block (26), and the guide block (26) is threadedly connected to the temporary storage box (25).