Automatic chip cleaning system of numerical control milling machine
By designing an automatic chip cleaning system on the CNC milling machine, using the frame and cleaning mechanism to solve the problem of low iron chip splashing and cleaning efficiency, the efficient collection of iron chips and the rapid cleaning of the workbench is achieved, and the safety and processing efficiency of the CNC milling machine are improved.
Patent Information
- Application Number
- CN202422393767.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-30
- Publication Date
- 2025-08-29
- Estimated Expiration
- 2034-09-30
AI Technical Summary
The existing CNC milling machines have low efficiency in splashing and cleaning of iron chips during processing, and lack effective protection and collection devices, which affects the safety and processing efficiency of staff.
An automatic chip cleaning system including a frame, baffle, press plate and cleaning mechanism is designed. The workbench is sealed through the baffle, and iron chips are collected by water flow, and the iron chips are prevented from splashing through the rubber baffle winding device, which combines the drying function to improve cleaning efficiency.
Effectively prevent iron filings from splashing, improve cleaning efficiency, ensure workbench cleaning, and improve the safety and processing efficiency of CNC milling machines.
Smart Images

Figure CN223277652U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of numerical control milling machines, in particular to an automatic chip cleaning system of a numerical control milling machine. Background Art
[0002] CNC milling machines are a type of automated machining equipment developed from conventional milling machines. They share essentially the same machining process and somewhat similar structures. CNC milling machines are categorized into two main types: those without a tool magazine and those with one. CNC milling machines with a tool magazine are also known as machining centers.
[0003] A large amount of iron chips will be generated when using CNC milling machines, and driven by the high speed of the spindle, the iron chips will also be picked up by the high-speed rotation. However, the current practical CNC milling machines do not have effective protective devices to reduce the harm to workers caused by the flying of iron chips and parts. There are no regular collection and cleaning devices. Directly collecting iron chips and cleaning the iron chips generated by milling machine processing is also a considerable task, and the collection efficiency is low. In addition, there is a lack of cleaning of the workbench on the CNC milling machine, which affects subsequent assembly. Summary of the Invention
[0004] The technical problem to be solved by the present invention is to provide an automatic chip cleaning system for a CNC milling machine, which can play a blocking role through the frame. After the baffle is pulled out, the workbench can be sealed in combination with the frame, and the workbench can be quickly cleaned and the iron chips can be collected by water flow, so as to solve the problems raised in the above-mentioned background technology.
[0005] The utility model is realized through the following technical scheme: an automatic chip cleaning system of a CNC milling machine, comprising a frame and a workbench, wherein a first panel and a second panel are respectively installed at both ends of the workbench, the frame is installed on the outside of the workbench, the first panel and the second panel, the frame, the workbench, the first panel and the second panel are combined to form a water storage chamber, a baffle covering the water storage chamber is provided on the opening of the frame, a pull plate is installed at one end of the baffle, and pressure plates for pressing the baffle and the pull plate are installed on both sides of the frame through hinges, and a cleaning mechanism connected to the water storage chamber is installed on the outside of the frame.
[0006] As an optimal technical solution, the cleaning mechanism includes a circulation pipe, a main pipe, a liquid injection pipe, a first valve, a second valve, a water pump, a liquid inlet pipe and multiple liquid outlet pipes, one end of the liquid outlet pipe is installed on the main pipe, and the other end is installed on one end of the frame, and is connected to the water storage chamber, one end of the liquid inlet pipe is installed on the main pipe, the first valve and the water pump are installed on the liquid inlet pipe, one end of the circulation pipe is installed on the frame and is set away from the main pipe, the other end of the circulation pipe is installed on the liquid inlet pipe, and the second valve is installed on the liquid inlet pipe.
[0007] As a preferred technical solution, a shell is installed on both sides of the frame, a plurality of air outlet holes connected to the shell are provided on the inner side of the frame, and an air inlet pipe is installed at one end of the shell;
[0008] A plurality of fixing parts are protruded from the outer surface of the pressure plate, each of which is provided with a first screw hole. A plurality of second screw holes are provided on the shell, and hand bolts are threadedly connected in the opposite first screw holes and second screw holes.
[0009] As a preferred technical solution, the first panel and the second panel are arranged one above the other, and a filter frame is placed on the second panel.
[0010] As a preferred technical solution, positioning grooves are provided at both ends of the pull plate, and the inner side surfaces of the pressure plate protrude opposite to the positioning grooves to form positioning parts, which are inserted into the positioning grooves.
[0011] As a preferred technical solution, a winding device for winding the baffle is installed at one end of the frame, and the baffle is made of rubber material.
[0012] The beneficial effects of the utility model are as follows: the utility model has a simple structure, and the frame can play a blocking role, thereby reducing the probability of iron chips flying out. After the baffle is pulled out, the edge of the baffle can be pressed tightly by the pressure plate, and combined with the frame, the workbench is in a sealed state, so that the high-speed water flow can quickly clean the surface of the workbench, and the iron chips can be discharged into the filter shell through the flushing of the water flow. After the cleaning and collection are completed, the work strips can be dried, which increases practicality. BRIEF DESCRIPTION OF THE DRAWINGS
[0013] In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the following briefly introduces the drawings required for use in the embodiments or the description of the prior art. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying any creative work.
[0014] Figure 1 It is a schematic diagram of the overall structure of the utility model;
[0015] Figure 2 This is a schematic diagram of the structure of the utility model after the baffle is removed;
[0016] Figure 3 This is a schematic diagram of the structure of the utility model after the pressing plate is removed;
[0017] Figure 4 It is a bottom view of the present utility model.
[0018] Among them, 1. frame; 2. winding device; 3. baffle; 4. pull plate; 5. pressure plate; 6. shell; 7. hand-tightened bolts; 8. air inlet pipe; 9. fixing part; 10. liquid outlet pipe; 11. main pipe; 12. first valve; 13. water pump; 14. second valve; 15. circulation pipe; 16. air inlet hole; 17. filter frame; 18. first panel; 19. workbench; 20. positioning part; 21. second panel. DETAILED DESCRIPTION
[0019] The following describes embodiments of the present invention in detail. Examples of the embodiments are shown in the accompanying drawings, wherein the same or similar reference numerals throughout represent the same or similar elements or elements having the same or similar functions. The embodiments described below with reference to the accompanying drawings are exemplary and are intended only to explain the present invention and are not to be construed as limiting the present invention.
[0020] All features disclosed in this specification, or all steps in the disclosed methods or processes, except mutually exclusive features and / or steps, can be combined in any manner.
[0021] Any feature disclosed in this specification (including any appended claims, abstract, and drawings), unless otherwise stated, may be replaced by other equivalent or similar features. In other words, unless otherwise stated, each feature is only an example of a series of equivalent or similar features.
[0022] like Figure 1 、 Figure 2 、 Figure 3 and Figure 4 As shown, the utility model is an automatic chip cleaning system for a CNC milling machine, comprising a frame 1 and a workbench 19, wherein a first panel 18 and a second panel 21 are respectively installed at both ends of the workbench 19, and the frame 1 is installed on the outside of the workbench 19, the first panel 18 and the second panel 21, and the frame 1, the workbench 19, the first panel 18 and the second panel 21 are combined to form a water storage chamber, and a baffle 3 covering the water storage chamber is provided on the opening of the frame 1, and a pull plate 4 is installed at one end of the baffle 3, and a pressure plate 5 for pressing the baffle 3 and the pull plate 4 is installed on both sides of the frame 1 through a hinge, and a cleaning mechanism connected to the water storage chamber is installed on the outside of the frame 1.
[0023] In this embodiment, the cleaning mechanism includes a circulation pipe 15, a main pipe 11, a liquid injection pipe, a first valve 12, a second valve 14, a water pump 13, a liquid inlet pipe and multiple liquid outlet pipes 10, one end of the liquid outlet pipe 10 is installed on the main pipe 11, and the other end is installed on one end of the frame 1, and is connected to the water storage chamber, one end of the liquid inlet pipe is installed on the main pipe 11, the first valve 12 and the water pump 13 are installed on the liquid inlet pipe, one end of the circulation pipe 15 is installed on the frame 1 and is arranged away from the main pipe 11, the other end of the circulation pipe 15 is installed on the liquid inlet pipe, and the second valve 14 is installed on the liquid inlet pipe.
[0024] In this embodiment, a shell 6 is installed on both sides of the frame 1. A plurality of air outlet holes communicating with the shell 6 are provided on the inner side of the frame 1. An air inlet pipe 8 is installed at one end of the shell 6.
[0025] A plurality of fixing parts 9 are protruded from the outer surface of the pressure plate 5 , each of which is provided with a first screw hole. A plurality of second screw holes are provided on the shell 6 , and hand bolts 7 are threadedly connected in the corresponding first screw holes and second screw holes.
[0026] In this embodiment, the first panel 18 and the second panel 21 are arranged one above and one below, and the filter frame 17 is placed on the second panel 21; wherein, the bottom surface of the second panel can be installed with a drain pipe 9 (not shown) connected to the water storage chamber, and a third valve is installed on the drain pipe. After flushing is completed, the internal metalworking fluid can be discharged along the drain pipe, and a drying operation can be performed after discharge.
[0027] In this embodiment, positioning grooves are provided at both ends of the pull plate 4, and the inner side surfaces of the pressure plate 5 protrude opposite the positioning grooves to form positioning portions 20, which are inserted into the positioning grooves. The pull plate and the baffle can be positioned after being pulled by plugging the positioning portions and the positioning grooves, thereby avoiding the situation of self-rewinding.
[0028] In this embodiment, a winding device 2 for winding up the baffle 3 is installed at one end of the frame 1. The baffle 3 is made of rubber material. The winding device is a reel-type electric winding device in the prior art. Therefore, when the baffle needs to be wound up, the winding device can be started. The winding device can automatically wind the baffle into the inside, so that the baffle is removed from the opening of the frame, so that the workbench can be exposed, thereby not affecting the cutting operation of the workpiece.
[0029] During operation, the hand screws are first screwed out from the first and second screw holes. After the hand screws are no longer blocking the workpiece, the pressing plate can be opened outward with the hinge as the center, thereby preventing the pressing plate from pressing the baffle. The movement of the pressing plate drives the positioning part. After the positioning part moves out of the positioning groove, the baffle can be reeled in by the reeling device. After the baffle is no longer blocking the workpiece, the workpiece table can be exposed to perform cutting operations. During the cutting process, the frame can block iron chips as much as possible.
[0030] When cleaning, the baffle can be pulled out and the pressing plate can be closed. The edge of the baffle and the pulling plate can be pressed by the pressing plate, and the opening of the frame can be covered by the baffle;
[0031] After the above is completed, prepare a hose. One end of the hose is connected to the liquid inlet pipe, and the other end is immersed in the box storing the metalworking fluid. After opening the first valve, the metalworking fluid can be injected into the water storage chamber along the main pipe and the liquid outlet pipe through the water pump. Since the opening of the water storage chamber is blocked, the impact force can be increased. By flushing from left to right, the iron chips can be taken away and enter the filter frame, while removing the iron chips and cleaning the workbench.
[0032] Among them, after a certain amount of metalworking fluid is injected, the first valve can be closed and the second valve can be opened. The metalworking fluid can be continuously circulated inside the water storage chamber through the circulation pipe, which can increase the continuity of flushing to ensure the quality of cleaning.
[0033] Among them, after cleaning is completed, a hot air heater can be prepared. The hot air heater can be connected to the air inlet pipe through a hose, so that the hot air generated by the hot air heater can enter the shell along the air inlet pipe until it is discharged from the air outlet. The discharged hot air can dry the workbench to increase the practicality of the work.
[0034] The above description is merely a specific embodiment of the present invention, but the scope of protection of the present invention is not limited thereto. Any changes or substitutions that do not require creative effort should be included within the scope of protection of the present invention. Therefore, the scope of protection of the present invention should be based on the scope of protection defined in the claims.
Claims
1. An automatic chip cleaning system for a CNC milling machine, characterized by: The invention comprises a frame (1) and a workbench (19), wherein a first panel (18) and a second panel (21) are respectively installed at both ends of the workbench (19), and the frame (1) is installed outside the workbench (19), the first panel (18) and the second panel (21). The frame (1), the workbench (19), the first panel (18) and the second panel (21) are combined to form a water storage chamber. A baffle (3) for covering the water storage chamber is provided on the opening of the frame (1), and a pull plate (4) is installed at one end of the baffle (3). Pressing plates (5) for pressing the baffle (3) and the pull plate (4) are installed on both sides of the frame (1) through hinged parts. A cleaning mechanism connected to the water storage chamber is installed outside the frame (1).
2. The automatic chip cleaning system for a CNC milling machine according to claim 1, characterized in that: The cleaning mechanism comprises a circulation pipe (15), a main pipe (11), a liquid injection pipe, a first valve (12), a second valve (14), a water pump (13), a liquid inlet pipe and a plurality of liquid outlet pipes (10). One end of the liquid outlet pipe (10) is mounted on the main pipe (11), and the other end is mounted on one end of the frame (1) and is communicated with the water storage chamber. One end of the liquid inlet pipe is mounted on the main pipe (11), the first valve (12) and the water pump (13) are mounted on the liquid inlet pipe, one end of the circulation pipe (15) is mounted on the frame (1) and is arranged away from the main pipe (11), the other end of the circulation pipe (15) is mounted on the liquid inlet pipe, and the second valve (14) is mounted on the liquid inlet pipe.
3. The automatic chip cleaning system for a CNC milling machine according to claim 1, characterized in that: Shells (6) are installed on both sides of the frame (1), multiple air outlet holes communicating with the shells (6) are provided on the inner side surface of the frame (1), and an air inlet pipe (8) is installed at one end of the shell (6); A plurality of fixing parts (9) are protruded from the outer surface of the pressure plate (5), each of which is provided with a first screw hole. A plurality of second screw holes are provided on the housing (6), and hand bolts (7) are threadedly connected in the first screw holes and the second screw holes facing each other.
4. The automatic chip cleaning system for a CNC milling machine according to claim 1, characterized in that: The first panel (18) and the second panel (21) are arranged one above the other, and a filter frame (17) is placed on the second panel (21).
5. The automatic chip cleaning system for a CNC milling machine according to claim 1, characterized in that: Both ends of the pull plate (4) are provided with positioning grooves, and the inner side surfaces of the pressing plate (5) are protruded opposite to the positioning grooves to form positioning parts (20), and the positioning parts (20) are inserted into the positioning grooves.
6. The automatic chip cleaning system for a CNC milling machine according to claim 1, characterized in that: One end of the frame (1) is provided with a reeling device (2) for reeling in a baffle (3), and the baffle (3) is made of rubber material.