Vacuum activation equipment for automotive interior cladding part

Abstract

The utility model discloses an automobile interior cladding piece vacuum activation device which comprises a machine body frame, a lifting motor is fixedly installed in the center of the top end of the machine body frame, a vacuum adsorption plate is arranged under an oven, a silica gel film is rotatably installed at the rear end of the vacuum adsorption plate, an oven fan is installed at the top end of the oven, and a vacuum activation device is installed at the top end of the oven. A fan is installed at the lower end of the inner side of the machine body frame, the right end of the machine body frame is fixedly connected with an electric control box, a PLC is installed in the center of the front end of the electric control box, a product is manually placed in a vacuum adsorption area, a start button is pressed down, a silica gel film covers the product, an oven automatically descends to heat the product, vacuum adsorption is conducted while heating is conducted, and after glue is solidified, the PLC is started. The activation machine adopts a cover opening and cooling function during suction coating, glue is ensured to be in a solidified state before cover opening, the design is reasonable and humanized, the equipment can be automatically opened and closed, labor force and labor cost can be saved to a certain extent, and the equipment can be applied to various automotive trim products.

Description

Technical Field

[0001] The utility model relates to the technical field of automobile parts processing, in particular to vacuum activation equipment for automobile interior covering parts. Background Art

[0002] With the development of society, cars have long become people's primary means of transportation, and demand is steadily increasing. This has led to greater challenges for the automotive parts processing industry, requiring not only improved production efficiency but also superior quality assurance during the production process. Vacuum activation machines, also known as vacuum activation and coating machines, are primarily used for leather coating of various automotive interior products, coating injection molded parts with materials such as PU, PVC, and genuine leather. These machines can be used for applications such as vehicle center consoles, instrument panels, armrests, and door panels.

[0003] Currently, no effective solutions have been proposed for the problems in related technologies. Utility Model Content

[0004] In response to the problems in the related art, the present invention proposes a vacuum activation device for automobile interior covering parts to overcome the above-mentioned technical problems existing in the existing related art.

[0005] To this end, the specific technical solutions adopted in this utility model are as follows:

[0006] The vacuum activation equipment for automobile interior covering parts includes a body frame, a lifting motor is fixedly installed at the center of the top of the body frame, belts are provided on the left and right sides of the lifting motor, an oven is installed between the belts, a vacuum adsorption plate is provided directly below the oven, a silicone film is rotatably installed at the rear end of the vacuum adsorption plate, an oven fan is installed at the top of the oven, a fan is installed at the lower inner end of the body frame, an electric control box is fixedly connected to the right end of the body frame, and a PLC controller is installed at the center of the front end of the electric control box.

[0007] Furthermore, a gear box is installed at the front end of the main shaft of the lifting motor, and a shaft is rotatably installed in the gear box of the lifting motor.

[0008] Furthermore, pulleys are fixedly mounted on both left and right ends of the shaft, and the pulleys are engaged with the belt.

[0009] Furthermore, positioning slide bars are slidably installed on the left and right sides of the oven, and the positioning slide bars are fixedly connected to the body frame.

[0010] Furthermore, the vacuum adsorption plate is fixedly connected to the body frame, and a vacuum pump is provided below the vacuum adsorption plate.

[0011] Furthermore, flip cylinders are rotatably mounted on the left and right sides of the silicone membrane, and the bottom ends of the flip cylinders are rotatably connected to the body frame.

[0012] Furthermore, a three-color light is fixedly installed on the top of the electric control box, and a control button is provided on the front end of the body frame.

[0013] The beneficial effects of the utility model are:

[0014] The utility model is provided with a body frame, a lifting motor, an oven, a vacuum adsorption plate, a silicone film, etc. The user manually places the product in the vacuum adsorption area, presses the start button, the silicone film covers it, and the oven automatically descends to heat the product, vacuum adsorption is performed while heating, and the vacuum adsorption is terminated after the glue is solidified. The activation machine adopts a cooling function when the cover is opened during adsorption, so as to ensure that the glue is in a solidified state before the cover is opened. The design is reasonable and more humane. The equipment can be opened and closed automatically, which can save labor and labor costs to a certain extent. The equipment can be used for various automotive interior products.

[0015] The utility model is equipped with an electric control box, a PLC controller, a fan, etc. The PLC in the device is controlled by a programmer, so that various parameters can be accurately controlled, such as heating time, cooling time, oven temperature, etc. A heating lamp is set in the oven, and the temperature in the oven is circulated evenly through the industrial fan, which is more efficient and energy-saving. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the following briefly introduces the drawings required for use in the embodiments. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying any creative work.

[0017] Figure 1 It is a schematic diagram of the overall structure of the vacuum activation equipment for automobile interior covering parts according to an embodiment of the utility model.

[0018] In the picture:

[0019] 1. Machine frame; 2. Lifting motor; 3. Shaft; 4. Pulley; 5. Belt; 6. Oven; 7. Positioning slide; 8. Electric control box; 9. Three-color light; 10. PLC controller; 11. Control button; 12. Oven fan; 13. Vacuum adsorption plate; 14. Silicone membrane; 15. Flip cylinder; 16. Fan. DETAILED DESCRIPTION

[0020] To further illustrate each embodiment, the present invention provides drawings, which are part of the disclosure of the present invention and are mainly used to illustrate the embodiments. They can be used in conjunction with the relevant descriptions in the specification to explain the operating principles of the embodiments. By referring to these contents, ordinary technicians in this field should be able to understand other possible implementation methods and the advantages of the present invention. The components in the figures are not drawn to scale, and similar component symbols are generally used to represent similar components.

[0021] According to an embodiment of the present utility model, a vacuum activation device for automobile interior covering parts is provided.

[0022] Please refer to the instruction manual Figure 1 According to the vacuum activation equipment for automobile interior covering parts of the embodiment of the present invention, it includes a body frame 1, a lifting motor 2 is fixedly installed at the center of the top of the body frame 1, belts 5 are provided on the left and right sides of the lifting motor 2, an oven 6 is installed between the belts 5, an oven fan 12 is installed at the top of the oven 6, a vacuum adsorption plate 13 is provided directly below the oven 6, a silicone film 14 is rotatably installed at the rear end of the vacuum adsorption plate 13, a fan 16 is installed at the lower end of the inner side of the body frame 1, and an electric control box 8 is fixedly connected to the right end of the body frame 1, and a PLC controller 10 is installed at the center of the front end of the electric control box 8.

[0023] When using this device, place the product on the vacuum adsorption plate 13, press the start button, turn on the flip cylinder 15 to drive the silicone film 14 to flip and cover the product, turn on the lifting motor 2 to drive the shaft 3 to rotate, and drive the pulley 4 at the end to rotate through the shaft 3, and drive the belt 5 to move through the pulley 4, and the belt 5 drives the electric control box 8 to rise and fall stably, turn on the oven fan 12 and the heating lamp to make the heat circulate in the oven, and the oven 6 automatically descends to heat the product, turn on the vacuum pump to extract air, and vacuum adsorption is performed while heating. After the glue is cured, the vacuum adsorption is terminated. The activation machine adopts the function of opening the cover and cooling when suction covering to ensure that the glue is in a cured state before opening the cover.

[0024] In one embodiment, please refer to the appendix of the specification. Figure 1 As a further solution of the present invention, a gear box is installed at the front end of the main shaft of the lifting motor 2, and a shaft 3 is rotatably installed in the gear box of the lifting motor 2. Pulleys 4 are fixedly installed at both ends of the shaft 3, and the pulleys 4 are engaged with the belt 5.

[0025] The lifting motor 2 drives the shaft 3 to rotate, the shaft 3 drives the end pulley 4 to rotate, the pulley 4 drives the belt 5 to move, and the belt 5 drives the oven 6 to move up and down.

[0026] In another embodiment, please refer to the attached Figure 1As a further solution of the present invention, positioning slide bars 7 are slidably installed on the left and right sides of the oven 6, and the positioning slide bars 7 are fixedly connected to the body frame 1.

[0027] The positioning slide bar 7 prevents the oven 6 from deflecting or shaking when it is raised or lowered, thereby achieving positioning.

[0028] In one embodiment, please refer to the appendix of the specification. Figure 1 As a further solution of the present invention, the vacuum adsorption plate 13 is fixedly connected to the body frame 1 , and a vacuum pump is provided below the vacuum adsorption plate 13 .

[0029] The vacuum adsorption plate 13 generates adsorption force through a vacuum pump, and the air between the silicone membrane 14 and the product is evacuated to form a vacuum environment.

[0030] In another embodiment, please refer to the attached Figure 1 As a further solution of the present invention, the left and right sides of the silicone membrane 14 are rotatably mounted with a flip cylinder 15 , and the bottom end of the flip cylinder 15 is rotatably connected to the body frame 1 .

[0031] The silicone membrane 14 is driven to turn over by the turning cylinder 15 .

[0032] In one embodiment, please refer to the appendix of the specification. Figure 1 As a further solution of the present invention, a three-color light 9 is fixedly installed on the top of the electric control box 8, and a control button 11 is provided on the front end of the body frame 1.

[0033] The three-color light 9 shows the working status of the machine and warns the surroundings.

[0034] When in use, place the product on the vacuum adsorption plate 13, press the start button, turn on the flip cylinder 15 to drive the silicone membrane 14 to flip and cover the product, turn on the lifting motor 2 to drive the shaft 3 to rotate, and drive the pulley 4 at the end to rotate through the shaft 3, and drive the belt 5 to move through the pulley 4, and the belt 5 drives the electric control box 8 to move stably, turn on the oven fan 12 and the heating lamp to make the heat circulate in the oven, and the oven 6 automatically descends to heat the product, turn on the vacuum pump to extract air, and vacuum adsorb while heating. After the glue is solidified, the vacuum adsorption is terminated, and the activation machine adopts the cooling function when opening the cover during suction and covering to ensure that the glue is in a solidified state before opening the cover. The PLC in this device is controlled by a programmer, so that each parameter can be accurately controlled, such as heating time, cooling time, oven temperature, etc. A heating lamp is set in the oven, and the temperature circulation in the oven is uniform through the industrial fan, which is more efficient and energy-saving.

[0035] The above are only preferred embodiments of the present invention and are not intended to limit the present invention. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principles of the present invention should be included in the scope of protection of the present invention.

Claims

1. A vacuum activation device for automobile interior covering parts, comprising a body frame (1), characterized in that: A lifting motor (2) is fixedly installed at the center of the top of the body frame (1), belts (5) are provided on the left and right sides of the lifting motor (2), an oven (6) is installed between the belts (5), a vacuum adsorption plate (13) is provided directly below the oven (6), a silicone film (14) is rotatably installed at the rear end of the vacuum adsorption plate (13), an oven fan (12) is installed at the top of the oven (6), a fan (16) is installed at the lower end of the inner side of the body frame (1), an electric control box (8) is fixedly connected to the right end of the body frame (1), and a PLC controller (10) is installed at the center of the front end of the electric control box (8).

2. The vacuum activation equipment for automobile interior covering parts according to claim 1, characterized in that: A gear box is installed at the front end of the main shaft of the lifting motor (2), and a shaft (3) is rotatably installed in the gear box of the lifting motor (2).

3. The vacuum activation equipment for automobile interior covering parts according to claim 2, characterized in that: Pulleys (4) are fixedly mounted on both left and right ends of the shaft (3), and the pulleys (4) are engaged with the belt (5).

4. The vacuum activation equipment for automobile interior covering parts according to claim 1, characterized in that: Positioning slide bars (7) are slidably mounted on the left and right sides of the oven (6), and the positioning slide bars (7) are fixedly connected to the body frame (1).

5. The vacuum activation equipment for automobile interior covering parts according to claim 1, characterized in that: The vacuum adsorption plate (13) is fixedly connected to the machine body frame (1), and a vacuum pump is provided below the vacuum adsorption plate (13).

6. The vacuum activation equipment for automobile interior covering parts according to claim 1, characterized in that: Turning cylinders (15) are rotatably mounted on the left and right sides of the silicone membrane (14), and the bottom ends of the turning cylinders (15) are rotatably connected to the machine frame (1).

7. The vacuum activation equipment for automobile interior covering parts according to claim 1, characterized in that: A three-color light (9) is fixedly mounted on the top of the electric control box (8), and a control button (11) is provided on the front end of the machine frame (1).

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