Corrosion-resistant valve casting convenient to overhaul
By introducing cleaning mechanisms and detachable structures into the valve castings, the valve blockage problem is solved, efficient cleaning and convenient maintenance are achieved, and work efficiency and equipment reliability are improved.
Patent Information
- Application Number
- CN202422224809.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-11
- Publication Date
- 2025-08-29
- Estimated Expiration
- 2034-09-11
AI Technical Summary
Existing valves are prone to dirt and sediment during long-term use, which affects work efficiency and reliability.
A valve casting with a cleaning mechanism is designed, including a servo motor-driven filter cartridge and cleaning brush, filter impurities and dirt through a water flow, and collect sewage through a sedimentation funnel, combined with a removable sealing plate and support frame structure for easy part inspection and replacement.
Effectively remove dirt and sediment inside the valve, ensure flowability and efficiency, reduce blockage, shorten downtime, and extend the service life of the equipment.
Smart Images

Figure CN223282566U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of valves, in particular to a corrosion-resistant valve casting which is easy to repair. Background Art
[0002] For example, patent publication number CN210344360U discloses a corrosion-resistant valve casting that is easy to repair. The valve body comprises a hollow cylindrical body with an open top. A stud is fixed to the bottom of the valve body, a piston is threadedly connected to the stud, the piston is hollow cylindrical with an open top, the piston is movably connected to the inner wall of the valve body, a sleeve is fixed to the piston, the stud is located within the sleeve, one side of the valve body is connected to a water inlet pipe, the other side of the valve body is connected to a water outlet pipe, the end of the water outlet pipe is fixedly connected to a shaft shoulder, an adjusting pipe is threadedly connected to the inside of the water outlet pipe, and a locking nut is threadedly connected to the outside of the adjusting pipe. The overall length can be adjusted to meet different working conditions, improving the convenience of repair.
[0003] However, during the use of the above equipment, due to the setting of its internal regulating tube and valve body, dirt and sediment are prone to appear during the long-term use of the valve, which can easily lead to valve blockage and failure, reducing work efficiency. Therefore, in response to this situation, we propose a more convenient and practical valve casting to meet the use needs. Utility Model Content
[0004] The purpose of the utility model is to provide a corrosion-resistant valve casting that is easy to repair, so as to solve the problems raised in the above background technology.
[0005] To achieve the above-mentioned purpose, the present invention provides the following technical solutions: a corrosion-resistant valve casting that is easy to maintain, comprising a valve body, a cleaning mechanism provided on one side of the valve body, the cleaning mechanism comprising a threaded block, a through hole being penetrated through one side of the threaded block, a connecting shaft being rotatably connected in the through hole, a filter cartridge being fixedly connected to the outer wall of the connecting shaft, a plurality of equidistant cleaning brushes being fixedly connected to the outer wall of the filter cartridge, connecting plates being fixedly connected to the inner walls on both sides of the valve body, a notch being provided on one side of the connecting plate, a sealing plate being slidably connected in the notch.
[0006] Furthermore, a through hole is opened on one side of the valve body, a fixed pipe is fixedly connected in the through hole, the fixed pipe is threadedly connected to the threaded block, a through hole is opened on the top of the fixed pipe, and a water inlet pipe is fixedly connected in the through hole.
[0007] One side of the threaded block is fixedly connected to a rotating plate, one side of the rotating plate is installed with a servo motor, and an output end of the servo motor is connected to a connecting shaft.
[0008] A notch is provided at the bottom of the fixed pipe, a sedimentation funnel is fixedly connected in the notch, and a sewage pipe is screwed at the bottom of the sedimentation funnel.
[0009] A through hole is provided on a side of the valve body away from the fixed pipe, and a drain pipe is fixedly connected in the through hole.
[0010] The valve body is fixedly connected to support frames on both sides of the top, and a through hole is opened in the center of the top of the support frame. A screw rod is rotatably connected in the through hole, and the screw rod is rotatably connected to the sealing plate. A rotating ring is screwed on the outer wall of one end of the screw rod, and the rotating ring is rotatably connected to the support frame.
[0011] Compared with the prior art, the beneficial effects of the present invention are:
[0012] This corrosion-resistant valve casting, which is easy to maintain, is provided with a cleaning mechanism and a sealing mechanism. During use, the rotating plate is first manually twisted to drive the threaded block and the fixed pipe to connect, and then the water source enters the fixed pipe through the water inlet pipe. In this process, the servo motor drives the connecting shaft to rotate, driving the filter cartridge and the cleaning brush to rotate to filter impurities and dirt in the water flow. The impurities and dirt enter the sewage pipe through the sedimentation funnel. The device can effectively remove dirt, sediment and other impurities inside the valve, ensure the fluidity and efficiency of the valve in the working state, thereby reducing the occurrence of blockage and failure. It is highly practical and suitable for promotion.
[0013] At the same time, parts can be easily disassembled, inspected and replaced, which shortens downtime, improves work efficiency, facilitates regular inspection and replacement, and extends the service life of the cleaning equipment. BRIEF DESCRIPTION OF THE DRAWINGS
[0014] Figure 1 This is a schematic diagram of the overall structure of the utility model;
[0015] Figure 2 This is a schematic diagram of the cleaning mechanism structure of the utility model;
[0016] Figure 3 This is a schematic structural diagram of the sealing mechanism of the present utility model.
[0017] In the figure: 1. Valve body; 2. Cleaning mechanism; 201. Fixed pipe; 202. Water inlet pipe; 203. Threaded block; 204. Rotating plate; 205. Connecting shaft; 206. Filter cartridge; 207. Cleaning brush; 208. Servo motor; 209. Sedimentation funnel; 210. Sewage pipe; 3. Drain pipe; 4. Connecting plate; 5. Sealing plate; 6. Support frame; 7. Screw; 8. Rotating ring. DETAILED DESCRIPTION
[0018] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.
[0019] During the pipeline construction process, valves are required. The valves provided by the present invention are specifically used for connecting pipelines. During the process of using this equipment to connect pipelines, it is important to ensure that the installation of the valves meets the design requirements, including whether the connecting pipelines are firm and whether the sealing performance is good, to avoid leakage during use. Before the first use, check whether the cleaning mechanism 2 has been thoroughly cleaned to avoid affecting the initial circulation effect.
[0020] like Figure 1-Figure 3 As shown, the utility model provides a technical solution: a corrosion-resistant valve casting that is easy to maintain, including a valve body 1, a cleaning mechanism 2 is provided on one side of the valve body 1, the cleaning mechanism 2 includes a threaded block 203, a through hole is opened on one side of the threaded block 203, a connecting shaft 205 is rotatably connected in the through hole, a filter cartridge 206 is fixedly connected to the outer wall of the connecting shaft 205, a plurality of equidistant cleaning brushes 207 are fixedly connected to the outer wall of the filter cartridge 206, a connecting plate 4 is fixedly connected to the inner walls on both sides of the valve body 1, a notch is opened on one side of the connecting plate 4, a sealing plate 5 is slidably connected in the notch.
[0021] like Figure 2 As shown, a through hole is provided on one side of the valve body 1, in which a fixed pipe 201 is fixedly connected, the fixed pipe 201 and the threaded block 203 are screwed together, a through hole is provided on the top of the fixed pipe 201, in which a water inlet pipe 202 is fixedly connected, a rotating plate 204 is fixedly connected to one side of the threaded block 203, a servo motor 208 is installed on one side of the rotating plate 204, and the output end of the servo motor 208 is connected to the connecting shaft 205, a notch is provided at the bottom of the fixed pipe 201, a sedimentation funnel 209 is fixedly connected in the notch, and a sewage pipe 210 is screwed to the bottom of the sedimentation funnel 209.
[0022] It should be noted that during use, the rotating plate 204 is first manually twisted to drive the threaded block 203 and the fixed pipe 201 to connect, and then the water source enters the fixed pipe 201 through the water inlet pipe 202. In this process, the servo motor 208 drives the connecting shaft 205 to rotate, driving the filter cartridge 206 and the cleaning brush 207 to rotate to filter impurities and dirt in the water flow. The impurities and dirt enter the sewage pipe 210 through the sedimentation funnel 209. The cleaning mechanism 2 is reasonably designed and can collect and treat sewage in time during the cleaning process, thereby avoiding the impact of pollutants generated during the cleaning process on the environment.
[0023] like Figure 3 As shown, a through hole is opened on the side of the valve body 1 away from the fixed pipe 201, and a drain pipe 3 is fixedly connected to the through hole. Support frames 6 are fixedly connected to both sides of the top of the valve body 1. A through hole is opened in the center of the top of the support frame 6. A screw rod 7 is rotatably connected to the through hole. The screw rod 7 is rotatably connected to the sealing plate 5. A rotating ring 8 is screwed to the outer wall of one end of the screw rod 7, and the rotating ring 8 is rotatably connected to the support frame 6.
[0024] It should be noted that during use, when water flows into the valve body 1 through the cleaning mechanism 2, before that, the rotating ring 8 on the support frame 6 is manually operated to drive the screw 7 to rotate, so that the sealing plate 5 moves up and down under the action of the connecting plate 4, so that the water flows out through the drain pipe 3. The parts can be easily disassembled, inspected and replaced, which shortens the downtime, improves work efficiency, facilitates regular inspection and replacement, and extends the service life of the cleaning equipment.
[0025] Working principle: First, manually twist the rotating plate 204 to drive the threaded block 203 and the fixed pipe 201 to connect, and then the water source enters the fixed pipe 201 through the water inlet pipe 202. In this process, the servo motor 208 drives the connecting shaft 205 to rotate, driving the filter cartridge 206 and the cleaning brush 207 to rotate to filter the impurities and dirt in the water flow. The impurities and dirt enter the sewage pipe 210 through the sedimentation funnel 209. At the same time, when the water flows into the valve body 1 through the cleaning mechanism 2, before that, the rotating ring 8 on the support frame 6 is manually operated to drive the screw 7 to rotate, so that the sealing plate 5 moves up and down under the action of the connecting plate 4, so that the water flows through the drain pipe 3. The device can effectively remove dirt, sediment and other impurities inside the valve, ensure the fluidity and efficiency of the valve in the working state, thereby reducing the occurrence of blockage and failure.
[0026] Although the embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and variations may be made to these embodiments without departing from the principles and spirit of the present invention, and the scope of the present invention is limited by the accompanying embodiments and their equivalents.
Claims
1. A corrosion-resistant valve casting that is easy to repair, comprising a valve body (1), characterized in that: A cleaning mechanism (2) is provided on one side of the valve body (1), and the cleaning mechanism (2) comprises a threaded block (203), a through hole is provided on one side of the threaded block (203), a connecting shaft (205) is rotatably connected in the through hole, a filter cartridge (206) is fixedly connected to the outer wall of the connecting shaft (205), and a plurality of equidistant cleaning brushes (207) are fixedly connected to the outer wall of the filter cartridge (206), and a connecting plate (4) is fixedly connected to the inner walls of both sides of the valve body (1), a notch is provided on one side of the connecting plate (4), and a sealing plate (5) is slidably connected in the notch.
2. The corrosion-resistant valve casting that is easy to repair according to claim 1, characterized in that: A through hole is provided on one side of the valve body (1), a fixed pipe (201) is fixedly connected in the through hole, the fixed pipe (201) is threadedly connected to the threaded block (203), a through hole is provided on the top of the fixed pipe (201), a water inlet pipe (202) is fixedly connected in the through hole.
3. The corrosion-resistant valve casting that is easy to repair according to claim 1, characterized in that: One side of the threaded block (203) is fixedly connected to a rotating plate (204), and one side of the rotating plate (204) is installed with a servo motor (208), and an output end of the servo motor (208) is connected to the connecting shaft (205).
4. The corrosion-resistant valve casting that is easy to repair according to claim 2, characterized in that: The bottom of the fixed pipe (201) is provided with a notch, a sedimentation funnel (209) is fixedly connected in the notch, and a sewage pipe (210) is screwed to the bottom of the sedimentation funnel (209).
5. The corrosion-resistant valve casting that is easy to maintain according to claim 1, characterized in that: A through hole is provided on the side of the valve body (1) away from the fixed pipe (201), and a drainage pipe (3) is fixedly connected to the through hole.
6. The corrosion-resistant valve casting that is easy to maintain according to claim 1, characterized in that: The valve body (1) is fixedly connected to support frames (6) on both sides of the top, a through hole is opened in the center of the top of the support frame (6), a screw rod (7) is rotatably connected in the through hole, the screw rod (7) is rotatably connected to the sealing plate (5), and a rotating ring (8) is screwed on the outer wall of one end of the screw rod (7), and the rotating ring (8) is rotatably connected to the support frame (6).
Citation Information
Patent Citations
Corrosion-resistant valve casting convenient to overhaul
CN210344360U