Column type LED warning lamp plastic-clad aluminum shell

Through the plastic-clad aluminum shell and micro-air pump system of column LED warning light, a top-down airflow circulation is formed, solving the heat dissipation problem of LED warning lights and improving the heat dissipation and service life.

CN223283041UActive Publication Date: 2025-08-29JIANGMEN RONGXINGDA TECH CO LTD
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Patent Information

Application Number
CN202422866080.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-25
Publication Date
2025-08-29
Estimated Expiration
2034-11-25

AI Technical Summary

Technical Problem

The heat dissipation performance of existing LED warning lights is poor, especially high-power LED warning lights, which affect the service life of the lamp.

Method used

The column type LED warning lamp is adopted to plastic-clad aluminum shell, combined with a micro-air pump and air coil system, forming a top-down airflow circulation, taking away the heat from the LED lamp board and the driver, and improving heat dissipation.

Benefits of technology

The circulating airflow effectively takes away heat, improves the heat dissipation performance of LED warning lights and extends the service life of the lamp.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model belongs to the technical field of lamps, and particularly relates to a column type LED warning lamp plastic-clad aluminum shell which comprises a front lamp shell, a rear lamp shell is arranged on the back face of the front lamp shell, an installation groove is formed in the front lamp shell, a driver is fixedly installed in the installation groove, an LED lamp panel is arranged in the front lamp shell, and the LED lamp panel is fixedly installed in the installation groove. A heat collecting plate is fixedly connected to the back face of the LED lamp panel, a plurality of heat collecting fins are fixedly connected to the back face of the heat collecting plate, a micro air extracting pump is fixedly installed in the rear lamp shell, the input end of the micro air extracting pump is fixedly connected with an air filter, an air guide coil pipe is fixedly installed on the back face of the rear lamp shell, and the micro air extracting pump is started. According to the LED warning lamp, hot air flow in the LED warning lamp enters the air guide coil pipe after being filtered and purified through the air filter, air flow from top to bottom is formed in the LED warning lamp, heat generated by the LED lamp panel and the driver is taken away by the air flow which circulates circularly, and then the heat dissipation performance of the lamp body can be improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of lamps, in particular to a column-type LED warning lamp with a plastic-coated aluminum shell. Background Art

[0002] Warning lights are generally used to maintain road safety, typically on police vehicles, construction vehicles, fire trucks, ambulances, security and management vehicles, road maintenance vehicles, tractors, emergency A / S vehicles, and machinery. Warning lights are generally available in various lengths based on vehicle type and purpose, with shade combinations available, allowing for multiple shade colors on one side. Furthermore, depending on the light source, they can be categorized as rotating bulbs, LED flashers, or xenon strobe lamps. LED flashers are an upgraded version of rotating bulbs, offering longer life, greater energy efficiency, and lower heat generation.

[0003] LED warning lights also generate a certain amount of heat during use. High-power LED warning lights generate even more heat. If the heat dissipation is not good enough, it will affect the lifespan of the lamp. Therefore, the heat dissipation problem of LED during use has become one of the main research directions of relevant technical personnel. Currently, the structure of LED street lights generally consists of a heat dissipation housing, power supply, light source module, etc. The heat dissipation housing generally has heat dissipation fins. The heat dissipation performance of the heat dissipation fins is poor. To improve the heat dissipation performance of LED warning lights, we propose a column-type LED warning light with a plastic-coated aluminum housing. Utility Model Content

[0004] In response to the shortcomings of the existing technology, the utility model provides a column-type LED warning light with a plastic-coated aluminum shell. When the LED warning light dissipates heat, the micro-vacuum pump is started, and the hot air flow inside the LED warning light will be filtered and purified by the air filter and then enter the air guide coil. The hot air flow circulating in the air guide coil will be dissipated to the outside through the air guide coil. A top-down airflow will be formed inside the LED warning light, and the circulating airflow will take away the heat generated by the LED light board and the driver, thereby improving the heat dissipation of the lamp body and solving the background problem.

[0005] In order to achieve the above objectives, the present invention is implemented through the following technical solutions:

[0006] A column-type LED warning light plastic-coated aluminum shell comprises a front shell, a mounting opening is opened on the front side of the front shell, a glass panel is installed at the mounting opening, a rear shell is provided on the back of the front shell, a mounting groove is formed on the front shell, a driver is fixedly installed inside the mounting groove by a number of mounting screws, an LED light board is provided inside the front shell, a heat collecting plate is fixedly connected to the back of the LED light board, a number of heat collecting fins are fixedly connected to the back of the heat collecting plate, a micro air pump is fixedly installed inside the rear shell, an input end of the micro air pump is fixedly connected to an air filter, an air guide coil is fixedly installed on the back of the rear shell, the air guide coil is fixedly connected to the output end of the micro air pump, the air outlet end of the air guide coil is fixedly connected to an air distribution shell, and an air flow duct is formed between adjacent heat collecting fins.

[0007] Preferably, the bottom of the front shell of the lamp is integrally connected with a first half sleeve, the left and right sides of the outer surface of the first half sleeve are fixedly connected with a first mounting block, the back of the first half sleeve is provided with a second half sleeve, the left and right sides of the outer surface of the second half sleeve are fixedly connected with a second mounting block, the first mounting block and the second mounting block are fixedly connected by fixing bolts, a column mounting tube is sleeved between the first half sleeve and the second half sleeve, and the bottom of the column mounting tube is fixedly connected with a mounting support plate.

[0008] Preferably, a plurality of heat dissipation fins are fixedly connected to the back of the lamp rear housing, and mounting channels are formed between adjacent heat dissipation fins, and the air guide coil is arranged on the mounting channels.

[0009] Preferably, a plurality of metal heat-conducting strips are fixedly mounted on the mounting channels formed between adjacent heat-dissipating fins, and the metal heat-conducting strips are fixedly connected to the heat-dissipating fins.

[0010] Preferably, a plurality of first connecting columns are fixedly connected to the interior of the front housing of the lamp, a plurality of first countersunk holes are opened on the rear housing of the lamp, locking bolts are assembled between the first countersunk holes and the first connecting columns, and a sealing gasket is sleeved on the outer surface of the locking bolts.

[0011] Preferably, a plurality of mounting plates are fixedly connected to the LED lamp board, a plurality of second connecting columns are fixedly connected to the interior of the lamp front shell, and fastening screws are assembled between the second connecting columns and the mounting plates.

[0012] Preferably, a frame-shaped sealing groove is provided on the lamp front shell, and a frame-shaped plug-in is fixedly connected to the front side of the lamp rear shell, and the frame-shaped plug-in is inserted into the frame-shaped sealing groove.

[0013] Preferably, a rubber seal is installed in the frame-shaped sealing groove.

[0014] Preferably, a plurality of mounting holes are provided on the mounting support plate.

[0015] Preferably, the driver is electrically connected to the LED light board via a wire, and the heat collecting fins and the heat dissipating fins are both made of aluminum.

[0016] The utility model provides a column-type LED warning light with a plastic-coated aluminum housing. Compared with the existing technology, it has the following advantages:

[0017] 1. This column-type LED warning light has a plastic-coated aluminum shell. When installing this LED warning light, first install the LED light board into the front shell of the lamp, and then install the rear shell of the lamp onto the front shell. When installing the column mounting tube, place the column mounting tube on the first half of the sleeve, and then place the second half of the sleeve on the first half of the sleeve. Then fix the first mounting block and the second mounting block with fixing bolts, which makes it easy to disassemble and assemble the column mounting tube. The mounting support plate can be used to install this lamp.

[0018] 2. The column-type LED warning light has a plastic-coated aluminum shell. When the LED warning light dissipates heat, the micro-vacuum pump is started, and the hot air flow inside the LED warning light will be filtered and purified through the air filter and then enter the air guide coil. The hot air flow circulating in the air guide coil will be dispersed to the outside through the air guide coil, and then the air flow will enter the air distribution shell, which will disperse the air flow and blow the air flow to the heat collecting fins. The air flow will pass through the air duct and then enter the air filter again, and then a top-down airflow will be formed inside the LED warning light. The circulating air flow will take away the heat generated by the LED light board and the driver, thereby improving the heat dissipation of the lamp body. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] Figure 1 This is a schematic diagram of the front structure of the main body of the utility model;

[0020] Figure 2 This is a schematic diagram of the back structure of the main body of the utility model;

[0021] Figure 3 This is a front view of the split structure of the main body of the utility model;

[0022] Figure 4 This is a schematic diagram of the back of the main body split structure of the utility model;

[0023] Figure 5 This is a schematic diagram of the rear housing structure of the lamp of the present utility model;

[0024] Figure 6 This is a schematic diagram of the LED light board structure of the utility model;

[0025] Figure 7 For the utility model Figure 4 A magnified schematic diagram of the structure in the middle.

[0026] In the figure: 1. Mounting support plate; 2. Column mounting tube; 3. First mounting block; 4. Lamp front shell; 5. First half of the sleeve; 6. Second half of the sleeve; 7. Second mounting block; 8. Lamp rear shell; 9. Glass panel; 10. LED lamp board; 11. Air distribution shell; 12. Locking bolt; 13. Air filter; 14. Micro vacuum pump; 15. Driver; 16. Fixing bolt; 17. Mounting slot; 19. Air guide coil; 20. First countersunk hole; 21. Heat dissipating fin; 22. Metal heat conducting strip; 23. Mounting plate; 24. Heat collecting plate; 25. Heat collecting fin; 26. Second connecting column; 27. First connecting column; 28. Frame-type sealing groove. DETAILED DESCRIPTION

[0027] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0028] See also Figure 1-7 The utility model provides a technical solution: a column-type LED warning light plastic-coated aluminum shell, including a lamp front shell 4, a mounting port is opened on the front side of the lamp front shell 4, a glass panel 9 is installed at the mounting port, a lamp rear shell 8 is provided on the back of the lamp front shell 4, a mounting groove 17 is formed on the lamp front shell 4, a driver 15 is fixedly installed inside the mounting groove 17 by a number of mounting screws, an LED lamp board 10 is provided inside the lamp front shell 4, a heat collecting plate 24 is fixedly connected to the back of the LED lamp board 10, a number of heat collecting fins 25 are fixedly connected to the back of the heat collecting plate 24, a micro air pump 14 is fixedly installed inside the lamp rear shell 8, the input end of the micro air pump 14 is fixedly connected to the air filter 13, an air guide coil 19 is fixedly installed on the back of the lamp rear shell 8, the air guide coil 19 is fixedly connected to the output end of the micro air pump 14, the air outlet end of the air guide coil 19 is fixedly connected to the air distribution shell 11, and an air flow duct is formed between adjacent heat collecting fins 25.

[0029] When installing this LED warning light, first install the LED lamp board 10 into the front shell 4 of the lamp, and then install the rear shell 8 of the lamp onto the front shell 4 of the lamp. When the LED warning light is dissipating heat, the micro vacuum pump 14 is started, and the hot air flow inside the LED warning light will be filtered and purified through the air filter 13 and then enter the air guide coil 19. The air guide coil 19 is located outside the LED warning light. The hot air flow circulating in the air guide coil 19 will be dispersed to the outside through the air guide coil 19, and then the air flow will enter the air distribution shell 11. The air distribution shell 11 disperses the air flow and blows the air flow toward the heat collecting fins 25. An air flow duct is formed between adjacent heat collecting fins 25. The air flow will pass through the air flow duct and will enter the air filter 13 again, and then a top-down air flow will be formed inside the LED warning light. The circulating air flow will take away the heat generated by the LED lamp board 10 and the driver 15, thereby improving the heat dissipation of the lamp body.

[0030] The bottom of the front lamp shell 4 is integrally connected with the first half sleeve 5, and the left and right sides of the outer surface of the first half sleeve 5 are fixedly connected with the first mounting block 3. The back of the first half sleeve 5 is provided with the second half sleeve 6, and the left and right sides of the outer surface of the second half sleeve 6 are fixedly connected with the second mounting block 7. The first mounting block 3 and the second mounting block 7 are fixedly connected by fixing bolts 16. A column mounting tube 2 is sleeved between the first half sleeve 5 and the second half sleeve 6, and the bottom of the column mounting tube 2 is fixedly connected with the mounting support plate 1.

[0031] When installing the column mounting tube 2, place the column mounting tube 2 on the first half sleeve 5, then place the second half sleeve 6 on the first half sleeve 5, and then fix the first mounting block 3 and the second mounting block 7 with the fixing bolts 16, so that the column mounting tube 2 can be easily disassembled and assembled, and the mounting support plate 1 can be used to install the lamp.

[0032] A plurality of heat dissipation fins 21 are fixedly connected to the back of the lamp rear housing 8 , and mounting channels are formed between adjacent heat dissipation fins 21 , on which the air guide coil 19 is disposed.

[0033] The heat dissipation fins 21 can increase the heat dissipation performance of the lamp.

[0034] A number of metal thermal conductive strips 22 are fixedly installed on the installation channel formed between adjacent heat dissipation fins 21. The metal thermal conductive strips 22 are fixedly connected to the heat dissipation fins 21. The hot air flow flowing in the air guide coil 19 can transfer heat to the metal thermal conductive strips 22, and the metal thermal conductive strips 22 can transfer heat to the heat dissipation fins 21, thereby improving the heat dissipation performance.

[0035] Several first connecting columns 27 are fixedly connected to the interior of the front shell 4 of the lamp, and several first countersunk holes 20 are opened on the rear shell 8 of the lamp. Locking bolts 12 are installed between the first countersunk holes 20 and the first connecting columns 27. The outer surface of the locking bolts 12 is sleeved with a sealing gasket to facilitate the disassembly and assembly of the rear shell 8 of the lamp.

[0036] Several mounting plates 23 are fixedly connected to the LED lamp board 10 , and several second connecting columns 26 are fixedly connected to the interior of the front lamp housing 4 . Fastening screws are assembled between the second connecting columns 26 and the mounting plates 23 to facilitate disassembly and assembly of the LED lamp board 10 .

[0037] A frame-shaped sealing groove 28 is formed on the lamp front housing 4 , and a frame-shaped plug-in is fixedly connected to the front side of the lamp rear housing 8 , and the frame-shaped plug-in is inserted into the frame-shaped sealing groove 28 .

[0038] A rubber seal is installed in the frame-shaped sealing groove 28 to improve the sealing between the lamp front shell 4 and the lamp rear shell 8.

[0039] The mounting support plate 1 is provided with a plurality of mounting holes.

[0040] The driver 15 is electrically connected to the LED light board 10 via wires. The heat collecting fins 25 and the heat dissipating fins 21 are both made of aluminum.

[0041] Working Principle: When installing this LED warning light, first install the LED light board 10 into the front housing 4 of the light, then install the rear housing 8 onto the front housing 4. When installing the column mounting tube 2, place the column mounting tube 2 on the first half sleeve 5, then place the second half sleeve 6 on the first half sleeve 5, and then fix the first mounting block 3 and the second mounting block 7 with the fixing bolts 16, so that the column mounting tube 2 can be easily disassembled and assembled, and the mounting support plate 1 can be used to install this lamp;

[0042] When the LED warning light is dissipating heat, the heat dissipation fins 21 provided can enable the lamp to dissipate heat. When efficient heat dissipation is required, the micro-exhaust pump 14 is started, and the hot air flow inside the LED warning light will be filtered and purified through the air filter 13 and then enter the air guide coil 19. The air guide coil 19 is located outside the LED warning light, and the hot air flow circulating in the air guide coil 19 will be dispersed to the outside through the air guide coil 19. Then the air flow will enter the air distribution shell 11, and the air distribution shell 11 will disperse the air flow and blow the air flow to the heat collecting fins 25. An air flow duct is formed between adjacent heat collecting fins 25, and the air flow will enter the air filter 13 again after passing through the air flow duct, and then a top-down air flow will be formed inside the LED warning light. The circulating air flow will take away the heat generated by the LED lamp board 10 and the driver 15, thereby improving the heat dissipation performance of the lamp body. The hot air flow circulating in the air guide coil 19 can transfer the heat to the metal thermal conductive strip 22, and the metal thermal conductive strip 22 can transfer the heat to the heat dissipation fins 21, thereby improving the heat dissipation performance.

[0043] It should be noted that, in this document, relational terms such as first and second, etc., are used only to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any actual relationship or order between these entities or operations. Moreover, the terms "comprises," "comprising," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that includes a list of elements includes not only those elements but also other elements not explicitly listed, or elements inherent to such process, method, article, or apparatus.

[0044] Although the embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and variations may be made to these embodiments without departing from the principles and spirit of the present invention, and the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A column-type LED warning light with a plastic-coated aluminum housing, comprising a lamp front housing (4), characterized in that: The front side of the lamp front shell (4) is provided with a mounting opening, a glass panel (9) is installed at the mounting opening, a lamp rear shell (8) is provided on the back side of the lamp front shell (4), a mounting groove (17) is formed on the lamp front shell (4), a driver (15) is fixedly installed inside the mounting groove (17) by a plurality of mounting screws, an LED lamp board (10) is provided inside the lamp front shell (4), a heat collecting plate (24) is fixedly connected to the back side of the LED lamp board (10), and the back side of the heat collecting plate (24) is fixedly connected to the back side of the heat collecting plate (24). A plurality of heat collecting fins (25) are connected, a micro air pump (14) is fixedly installed inside the lamp rear shell (8), the input end of the micro air pump (14) is fixedly connected to an air filter (13), an air guide coil (19) is fixedly installed on the back of the lamp rear shell (8), the air guide coil (19) is fixedly connected to the output end of the micro air pump (14), the air outlet end of the air guide coil (19) is fixedly connected to an air distribution shell (11), and an air flow duct is formed between adjacent heat collecting fins (25).

2. The column-type LED warning light plastic-coated aluminum housing according to claim 1, characterized in that: The bottom of the front housing (4) of the lamp is integrally connected with a first half-tube (5); the left and right sides of the outer surface of the first half-tube (5) are fixedly connected with a first mounting block (3); the back of the first half-tube (5) is provided with a second half-tube (6); the left and right sides of the outer surface of the second half-tube (6) are fixedly connected with a second mounting block (7); the first mounting block (3) and the second mounting block (7) are fixedly connected by fixing bolts (16); a column mounting tube (2) is sleeved between the first half-tube (5) and the second half-tube (6); and the bottom of the column mounting tube (2) is fixedly connected with a mounting support plate (1).

3. The plastic-coated aluminum housing of a column-type LED warning light according to claim 2, characterized in that: A plurality of heat dissipation fins (21) are fixedly connected to the back of the lamp rear housing (8), and a mounting channel is formed between adjacent heat dissipation fins (21), and the air guide coil (19) is arranged on the mounting channel.

4. The plastic-coated aluminum housing of a column-type LED warning light according to claim 3, characterized in that: A plurality of metal heat-conducting strips (22) are fixedly mounted on the mounting channels formed between adjacent heat-dissipating fins (21), and the metal heat-conducting strips (22) are fixedly connected to the heat-dissipating fins (21).

5. The plastic-coated aluminum housing of a column-type LED warning light according to claim 4, characterized in that: A plurality of first connecting columns (27) are fixedly connected to the interior of the lamp front housing (4), a plurality of first countersunk holes (20) are opened on the lamp rear housing (8), a locking bolt (12) is assembled between the first countersunk holes (20) and the first connecting columns (27), and a sealing gasket is sleeved on the outer surface of the locking bolt (12).

6. The plastic-coated aluminum housing of a column-type LED warning light according to claim 5, characterized in that: A plurality of mounting plates (23) are fixedly connected to the LED lamp panel (10), a plurality of second connecting columns (26) are fixedly connected to the interior of the lamp front housing (4), and fastening screws are assembled between the second connecting columns (26) and the mounting plates (23).

7. The plastic-coated aluminum housing of a column-type LED warning light according to claim 6, characterized in that: A frame-shaped sealing groove (28) is provided on the lamp front shell (4), and a frame-shaped plug-in is fixedly connected to the front side of the lamp rear shell (8), and the frame-shaped plug-in is plugged into the frame-shaped sealing groove (28).

8. The plastic-coated aluminum housing of a column-type LED warning light according to claim 7, characterized in that: A rubber seal is assembled in the frame-shaped sealing groove (28).

9. The plastic-coated aluminum housing of a column-type LED warning light according to claim 8, characterized in that: A plurality of mounting holes are provided on the mounting support plate (1).

10. The plastic-coated aluminum housing of a column-type LED warning light according to claim 9, characterized in that: The driver (15) is electrically connected to the LED light board (10) via a wire, and the heat collecting fins (25) and the heat dissipating fins (21) are both made of aluminum.