Tool for socket production test

By designing the socket production and testing tooling, and using vacuum suction cups and propulsion cylinder drive socket testers for automated inspection, the safety hazards and low efficiency of manual inspection are solved, and efficient and safe socket production inspection is achieved.

CN223284252UActive Publication Date: 2025-08-29DESHI TECHNOLOGY (SHENZHEN) CO LTD
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Patent Information

Application Number
CN202422173691.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-05
Publication Date
2025-08-29
Estimated Expiration
2034-09-05

AI Technical Summary

Technical Problem

The existing socket production and testing methods mainly rely on manual testing, which poses safety hazards, is low in efficiency and is labor-intensive, making it difficult to meet the needs of efficient production.

Method used

Design a socket production and testing tool, use a vacuum suction cup to fix the socket to be tested, combine it with the propelling cylinder to drive the socket tester to move horizontally, and cooperate with industrial robots to conduct automated testing to avoid manual operation.

Benefits of technology

It realizes automation of socket testing, improves production efficiency, reduces labor costs, and ensures operational safety and detection accuracy.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a tool for socket production testing, and relates to the technical field of socket testing. Comprising a bottom plate, supporting plates are installed on the front side and the rear side of the bottom plate, a supporting plate is installed on the supporting plates, positioning jigs are embedded in the two ends of the supporting plate, positioning grooves are formed in the positioning jigs, vacuum suction cups are embedded in the bottoms of the positioning grooves, push plates are slidably connected to the two ends of the supporting plate, and socket tester fixing plates are slidably connected to the push plates. And a locking bolt is mounted on the push plate. According to the tool for socket production testing, a to-be-tested socket is placed in the positioning groove of the positioning jig and is adsorbed and fixed through the vacuum chuck, the socket tester fixing plate is used for installing a socket tester, and the pushing air cylinder is controlled to drive the socket tester fixing plate to transversely move, so that the socket tester is inserted into the to-be-tested socket for testing; and by being matched with an industrial robot for use, specific manual operation is not needed, the production efficiency can be greatly improved, and the labor cost is saved.
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Description

Technical Field

[0001] The utility model relates to the technical field of socket testing, in particular to a tool for socket production testing. Background Art

[0002] The main function of socket testing is to ensure that socket products comply with relevant national standards and quality requirements, ensure household electricity safety, and extend the service life of electrical equipment. Through testing, safety hazards and quality problems of sockets can be discovered and resolved in a timely manner, providing consumers with a better user experience.

[0003] The detection process is essential in the production process of sockets, which is used to detect sockets with problems such as short circuits and open circuits. The current detection method is mostly through manual testing. This detection method cannot accurately control the detection time, and long-term work in a strong electrical environment poses a great threat to the personal safety of operators. In addition, this method has low work efficiency and high labor intensity. Summary of the Invention

[0004] The utility model provides a tool for producing and testing a socket, so as to solve the problems in the background technology.

[0005] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a tool for socket production testing, comprising a base plate, support plates are installed on the front and rear sides of the base plate, and a support plate is installed on the support plate, both ends of the support plate are inlaid with positioning jigs, and the positioning jig is provided with a positioning groove, the bottom of the positioning groove is inlaid with a vacuum suction cup, both ends of the support plate are slidably connected to a push plate, and the push plate is slidably connected to a socket tester fixing plate, a locking bolt is installed on the push plate, and is fastened to the socket tester fixing plate by the locking bolt, a propulsion cylinder is installed on both ends of the base plate, and the output end of the propulsion cylinder is connected to the push plate, and the socket tester fixing plate corresponds to the positioning jig.

[0006] Furthermore, the bottom plate is provided with fixing holes, and the fixing holes are located around it.

[0007] Furthermore, finger positions are provided on both sides of the positioning groove, and the top surface of the vacuum suction cup is flush with the bottom of the positioning groove.

[0008] Furthermore, a quick connector is embedded on the support plate, and the vacuum suction cup and the propulsion cylinder are respectively connected to the quick connector through a hose.

[0009] Furthermore, guide openings are provided at both ends of the support plate, and the lower portion of the push plate slides through the guide openings.

[0010] Furthermore, a strip-shaped hole is provided on the fixing plate of the socket tester, and the locking bolt is connected to the strip-shaped hole.

[0011] Compared with the prior art, the present invention provides a tool for socket production testing, which has the following beneficial effects:

[0012] This socket production and testing tool places the socket to be tested into the positioning groove of the positioning fixture and fixes it with a vacuum suction cup. The socket tester fixing plate is used to install the socket tester. The socket tester fixing plate is driven to move laterally by controlling the propulsion cylinder, so that the socket tester is inserted into the socket to be tested for testing. It is used with an industrial robot and does not require manual operation, which can greatly increase production efficiency and save labor costs. BRIEF DESCRIPTION OF THE DRAWINGS

[0013] Figure 1 It is a structural diagram of the utility model;

[0014] Figure 2 It is a top view of the utility model;

[0015] Figure 3 It is a side view of the present utility model.

[0016] In the figure: 1. Base plate; 2. Support plate; 3. Pallet; 4. Positioning fixture; 5. Positioning groove; 6. Vacuum suction cup; 7. Push plate; 8. Socket tester fixing plate; 9. Locking bolt; 10. Push cylinder; 11. Fixing hole; 12. Finger position; 13. Quick connector; 14. Guide opening; 15. Strip hole. DETAILED DESCRIPTION

[0017] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0018] See also Figure 1-Figure 3The utility model discloses a tool for socket production testing, comprising a base plate 1, support plates 2 are installed on the front and rear sides of the base plate 1, and a support plate 3 is installed on the support plate 2, both ends of the support plate 3 are inlaid with positioning fixtures 4, and the positioning fixture 4 is provided with a positioning groove 5, the bottom of the positioning groove 5 is inlaid with a vacuum suction cup 6, both ends of the support plate 3 are slidably connected to a push plate 7, and the push plate 7 is slidably connected to a socket tester fixing plate 8, a locking bolt 9 is installed on the push plate 7, and is fastened to the socket tester fixing plate 8 by the locking bolt 9, the base plate 1 A propulsion cylinder 10 is installed at both ends, and the output end of the propulsion cylinder 10 is connected to the push plate 7. The socket to be tested is placed in the positioning groove 5 of the positioning fixture 4 and fixed by adsorption by the vacuum suction cup 6. The socket tester fixing plate 8 is used to install the socket tester. By controlling the propulsion cylinder 10 to drive the socket tester fixing plate 8 to move laterally, the socket tester is inserted into the socket to be tested for testing. It is used in conjunction with an industrial robot and does not require manual operation. It can greatly increase production efficiency and save labor costs. The socket tester fixing plate 8 corresponds to the positioning fixture 4.

[0019] Specifically, the bottom plate 1 is provided with fixing holes 11 , and the fixing holes 11 are located around the bottom plate 1 .

[0020] In this embodiment, the test fixture is fixed to the production line through the fixing holes 11 and bolts.

[0021] Specifically, finger positions 12 are provided on both sides of the positioning groove 5 , and the top surface of the vacuum suction cup 6 is flush with the bottom of the positioning groove 5 .

[0022] In this embodiment, the finger position 12 is a yield structure, which is convenient for the industrial robot to pick up and place, and can be applied to the clamping mechanism of the industrial robot.

[0023] Specifically, a quick connector 13 is embedded on the support plate 2 , and the vacuum suction cup 6 and the propulsion cylinder 10 are respectively connected to the quick connector 13 through a hose.

[0024] In this embodiment, the quick connector 13 is a connector that can connect or disconnect pipelines without the need for tools, and has the advantages of good sealing, convenient installation, and time and labor saving.

[0025] Specifically, guide openings 14 are provided at both ends of the support plate 3 , and the lower portion of the push plate 7 passes through and slides in the guide openings 14 .

[0026] In this embodiment, the guide opening 14 is a yielding structure for the lateral movement of the push plate 7 to avoid structural interference.

[0027] Specifically, a strip-shaped hole 15 is provided on the socket tester fixing plate 8 , and the locking bolt 9 is connected to the strip-shaped hole 15 .

[0028] In this embodiment, the socket tester fixing plate 8 and the push plate 7 are connected by a locking bolt 9. Before testing, the position of the installed socket tester can be fine-tuned so that it corresponds to the position of the inserted socket to be tested.

[0029] When in use, before testing, the socket tester fixing plate 8 is used to install the socket tester (a device used to detect whether the socket wiring is correct and test the leakage protection function. Using the socket tester can ensure the safety and functionality of the power socket and avoid the occurrence of electrical accidents. It is necessary to ensure that the tester matches the specifications of the socket to be tested). Since the socket tester fixing plate 8 and the push plate 7 are connected by the locking bolt 9, the position of the installed socket tester can be fine-tuned so that it corresponds to the position of the socket to be tested. The socket to be tested is placed in the positioning groove 5 of the positioning fixture 4 and fixed by adsorption by the vacuum suction cup 6. By controlling the propulsion cylinder 10 to drive the socket tester fixing plate 8 to move horizontally, the socket tester is inserted into the socket to be tested for testing, and the indicator light or LED display on the tester is observed. According to the display, refer to the user manual or instruction manual to determine whether the wiring of the socket is correct. On the premise of ensuring that the socket wiring is correct, press the RCD test button on the tester. At this time, the leakage circuit breaker should trip quickly. If it does not trip, it means that there may be a problem with the leakage protection system, and professional personnel need to be asked to repair it. When used with an industrial robot, no manual operation is required, which can greatly increase production efficiency and save labor costs.

[0030] To sum up, the socket production and testing tool places the socket to be tested into the positioning groove 5 of the positioning fixture 4, and fixes it by adsorption through the vacuum suction cup 6. The socket tester fixing plate 8 is used to install the socket tester. By controlling the propulsion cylinder 10 to drive the socket tester fixing plate 8 to move horizontally, the socket tester is inserted into the socket to be tested for testing. It is used in conjunction with an industrial robot and does not require manual operation, which can greatly increase production efficiency and save labor costs.

[0031] Although the embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and variations may be made to these embodiments without departing from the principles and spirit of the present invention, and the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A tool for socket production testing, comprising a base plate (1), characterized in that: The front and rear sides of the base plate (1) are provided with support plates (2), and a support plate (3) is provided on the support plate (2). Positioning jigs (4) are embedded at both ends of the support plate (3), and a positioning groove (5) is provided in the positioning jig (4). The bottom of the positioning groove (5) is embedded with a vacuum suction cup (6). The two ends of the support plate (3) are slidably connected to push plates (7), and the push plate (7) is slidably connected to a socket tester fixing plate (8). The push plate (7) is provided with a locking bolt (9) and is fastened to the socket tester fixing plate (8) through the locking bolt (9). The two ends of the base plate (1) are provided with a propulsion cylinder (10), and the output end of the propulsion cylinder (10) is connected to the push plate (7). The socket tester fixing plate (8) corresponds to the positioning jig (4).

2. The tooling for socket production and testing according to claim 1, characterized in that: The bottom plate (1) is provided with fixing holes (11), and the fixing holes (11) are located around the bottom plate (1).

3. The tooling for socket production and testing according to claim 1, characterized in that: Finger positions (12) are provided on both sides of the positioning groove (5), and the top surface of the vacuum suction cup (6) is flush with the bottom of the positioning groove (5).

4. The tooling for socket production and testing according to claim 1, characterized in that: A quick connector (13) is embedded on the support plate (2), and the vacuum suction cup (6) and the propulsion cylinder (10) are respectively connected to the quick connector (13) via a hose.

5. The tooling for socket production and testing according to claim 1, characterized in that: Both ends of the support plate (3) are provided with guide openings (14), and the lower portion of the push plate (7) passes through and slides in the guide openings (14).

6. The tooling for socket production and testing according to claim 1, characterized in that: A strip-shaped hole (15) is provided on the socket tester fixing plate (8), and the locking bolt (9) is connected to the strip-shaped hole (15).