Lens gluing device for optical lens production

By combining the buffer airbag and film pressure sensor with solenoid valve to adjust the pressure, the problem of lens damage and inaccurate pressure control of lens bonding devices during the compression process is solved, and accurate glue and protection of lenses of different thicknesses is achieved.

CN223284445UActive Publication Date: 2025-08-29BEIJING YUNHAN XINGCHI LASER TECH CO LTD
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Patent Information

Application Number
CN202422666447.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-01
Publication Date
2025-08-29
Estimated Expiration
2034-11-01

AI Technical Summary

Technical Problem

During the compression process of existing lens bonding devices, the lenses are easily damaged by excessive pressure instantaneously, and the accuracy of pressure control is insufficient, making it difficult to adapt to the glueing needs of lenses of different thicknesses.

Method used

The buffer airbag and film pressure sensor are used to cooperate with the controller to control the gas supply and solenoid valve to adjust the pressure, and combine the solenoid block and metal rod limit to achieve accurate compression and offset of the lens, adapting to the glueing needs of lenses of different thicknesses.

Benefits of technology

Effectively prevent excessive pressure damage from lenses, achieve accurate glueing of lenses of different thicknesses, ensure that the lenses are not damaged during the glueing process, and improve the accuracy and stability of pressure control.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a lens gluing device for optical lens production, and belongs to the field of lens processing. A lens gluing device for optical lens production comprises a bottom plate, and further comprises a plurality of mounting grooves formed in the bottom plate; the controller is fixedly arranged on one side of the bottom plate; the sealing plate slides in the mounting groove in a sealing manner; the first spring is fixedly arranged between the sealing plate and the bottom plate; the buffering air bag is fixedly arranged on the sealing plate; the thin film pressure sensor is fixedly arranged on the upper side of the buffering air bag; the top plate is arranged on the upper side of the bottom plate; the mounting assembly is used for mounting the top plate on the bottom plate; according to the utility model, the compression of the lens is effectively guaranteed, the lens is effectively prevented from being damaged due to excessive compression, and the gluing and compressing operation can be carried out on the lenses with different thicknesses.
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Description

Technical Field

[0001] The utility model relates to the technical field of lens processing, in particular to a lens gluing device used for producing optical lenses. Background Art

[0002] A cemented lens, also known as an achromatic lens, is a type of optical lens typically made by gluing two single lenses together. Its performance in complex color imaging is significantly improved compared to a single lens. Achromatic lenses are made by gluing two lenses made of different materials together to correct for the dispersion of the glass. In the design and manufacture of optical lenses, when gluing, glue is first applied to one set of lenses, then another lens is placed on the lower lens, applying and maintaining pressure to ensure a better bond.

[0003] When gluing lenses, current lens gluing devices use telescopic rods to directly squeeze the lenses, which may cause the lenses to be damaged by excessive pressure in an instant. In addition, the pressure is controlled by the length of the telescopic rod during the pressing process. Therefore, the accuracy of the pressure applied to the lenses needs to be further improved. Utility Model Content

[0004] The technical problem to be solved by the present invention is to overcome the deficiencies of the prior art and to provide a lens gluing device for optical lens production that can overcome the above problems or at least partially solve the above problems.

[0005] In order to achieve the above purpose, the present invention adopts the following technical solutions:

[0006] A lens gluing device for producing optical lenses, comprising: a base plate, further comprising: a plurality of mounting grooves arranged on the base plate; a controller fixedly arranged on one side of the base plate; a sealing plate sealingly sliding in the mounting groove; a first spring fixedly arranged between the sealing plate and the base plate; a buffer airbag fixedly arranged on the sealing plate; a film pressure sensor fixedly arranged on the upper side of the buffer airbag; a top plate arranged on the upper side of the base plate; a mounting assembly for mounting the top plate on the base plate; a fixing assembly for fixing the lens, arranged on the top plate; a connecting pipe arranged in the base plate; a connecting pipe arranged between the connecting pipe and the mounting groove; and an assembly for supplying air to the connecting pipe.

[0007] In order to facilitate the supply of air to the installation groove, the air supply component further includes an air pump fixedly arranged on one side of the base plate, an air storage cavity is provided on one side of the base plate, the exhaust end of the air pump is connected to the air storage cavity, and an exhaust pipe is provided on one side of the air storage cavity.

[0008] In order to facilitate the installation of the lens, the mounting assembly further includes a slide groove arranged on the top plate, a suction cup is fixedly connected in the slide groove, multiple suction cups are connected through an exhaust pipe, a vacuum pump is provided on one side of the bottom plate, the exhaust end of the vacuum pump is connected to the exhaust pipe, and an air inlet pipe is provided on the exhaust pipe.

[0009] Preferably, the fixing assembly includes an electromagnetic block arranged on the bottom plate, and the top plate is provided with a plurality of metal rods matching the electromagnetic block.

[0010] In order to facilitate the installation of the top plate, further, a plurality of positioning grooves are provided on the bottom plate, the electromagnetic block is arranged in the positioning groove, a limiting groove is provided on the top plate, the metal rod is slidably arranged in the limiting groove, and a second spring is fixedly connected between the metal rod and the limiting groove.

[0011] In order to facilitate cleaning of the fitting pad, the bottom plate is further detachably connected to the fitting pad.

[0012] Compared with the prior art, the present invention provides a lens gluing device for optical lens production, which has the following beneficial effects:

[0013] 1. The lens gluing device for optical lens production fixes the top plate to the bottom plate through a fixing assembly. At this time, the lens presses the sealing plate downward, and the sealing plate presses the first spring to cushion the lens, thereby effectively preventing the lens from being damaged by instantaneous excessive force. The controller controls the air pump to supply a certain amount of gas into the air storage chamber, and the controller controls the solenoid valve in the connecting pipe to open, allowing the gas to enter the installation groove. At this time, the lower part of the sealing plate is pressurized to press the lens. At the same time, the pressure on the lens is detected by a thin film pressure sensor. When the pressure reaches the set value, the controller controls the solenoid valve in the corresponding connecting pipe to close, thereby effectively ensuring the pressure on the lens and effectively preventing the lens from being damaged by excessive pressure. The gluing and pressing operations can be performed on lenses of different thicknesses.

[0014] 2. This lens gluing device used in the production of optical lenses shakes the top plate to rub the two lenses against each other, so that the glue between the lenses is quickly and evenly distributed. Then, the controller controls the electromagnetic block to be energized, and the electromagnetic block attracts the metal rod to slide downward. At this time, the metal rod slides into the limit groove to limit the position of the top plate, thereby effectively preventing the top plate from shifting.

[0015] The parts not involved in the device are the same as the existing technology or can be implemented by using the existing technology. The utility model effectively ensures the pressure of the lens and effectively prevents the lens from being damaged by excessive pressure. It can perform gluing and pressing operations on lenses of different thicknesses. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1This is a schematic structural diagram of a lens gluing device for optical lens production proposed by the present invention;

[0017] Figure 2 This is a cross-sectional diagram of a lens gluing device for optical lens production proposed in the present invention. Figure 1 ;

[0018] Figure 3 This is a cross-sectional diagram of a lens gluing device for optical lens production proposed in the present invention. Figure 2 ;

[0019] Figure 4 This utility model proposes a lens gluing device for optical lens production Figure 3 Enlarged schematic diagram of point A in the middle.

[0020] In the figure: 1. Bottom plate; 101. Mounting groove; 102. Sealing plate; 103. First spring; 104. Cushioning airbag; 105. Thin film pressure sensor; 106. Fitting pad; 107. Air storage chamber; 108. Air pump; 109. Exhaust pipe; 110. Controller; 111. Positioning groove; 112. Electromagnetic block; 113. Connecting pipe; 114. Connecting pipe; 2. Top plate; 201. Slide groove; 202. Suction cup; 203. Vacuum pump; 204. Exhaust pipe; 205. Inlet pipe; 3. Limiting groove; 301. Metal rod; 302. Second spring. DETAILED DESCRIPTION

[0021] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all the embodiments.

[0022] Example 1: Reference Figure 1-Figure 4 , a lens gluing device for optical lens production, comprising: a base plate 1, and also comprising: a plurality of mounting grooves 101, arranged on the base plate 1; a controller 110, fixedly arranged on one side of the base plate 1; a sealing plate 102, sealingly sliding in the mounting groove 101; a first spring 103, fixedly arranged between the sealing plate 102 and the base plate 1; a buffer airbag 104, fixedly arranged on the sealing plate 102; a film pressure sensor 105, fixedly arranged on the upper side of the buffer airbag 104; a top plate 2, arranged on the upper side of the base plate 1; a mounting assembly for mounting the top plate 2 on the base plate 1; a fixing assembly for fixing the lens, arranged on the top plate 2; a connecting pipe 113, arranged in the base plate 1; a connecting pipe 114, arranged between the connecting pipe 113 and the mounting groove 101; and a component for supplying air to the connecting pipe 113.

[0023] The air supply assembly includes an air pump 108 fixedly arranged on one side of the base plate 1. An air storage chamber 107 is provided on one side of the base plate 1. The exhaust end of the air pump 108 is connected to the air storage chamber 107. An exhaust pipe 109 is provided on one side of the air storage chamber 107.

[0024] The installation assembly includes a slide groove 201 arranged on the top plate 2, a suction cup 202 is fixedly connected in the slide groove 201, and multiple suction cups 202 are connected through an exhaust pipe 204. A vacuum pump 203 is provided on one side of the bottom plate 1, and the exhaust end of the vacuum pump 203 is connected to the exhaust pipe 204, and an air inlet pipe 205 is provided on the exhaust pipe 204.

[0025] When gluing the lenses, the corresponding lenses are placed in the mounting groove 101 and the slide groove 201 respectively, and the bottom plate 1 is located at the lower side. The controller 110 controls the vacuum pump 203 to evacuate air. At this time, the suction cup 202 fixes the lens in the slide groove 201. Then, the external glue supply mechanism supplies glue to the lens in the mounting groove 101. The top plate 2 is covered on the bottom plate 1, and the corresponding lenses are aligned. The top plate 2 is fixed to the bottom plate 1 through the fixing assembly. At this time, the lenses press the sealing plate 102 downward, and the sealing plate 102 presses the first spring 103 to cushion the lenses, thereby effectively preventing the lenses from being instantly damaged. To prevent damage caused by excessive force, the controller 110 controls the air pump 108 to supply a fixed amount of gas to the air storage chamber 107, and controls the electromagnetic valve in the connecting pipe 114 to open through the controller 110, so that the gas enters the mounting groove 101. At this time, the lower part of the sealing plate 102 is pressurized to press the lens. At the same time, the pressure on the lens is detected by the film pressure sensor 105. When the pressure reaches the set value, the controller 110 controls the electromagnetic valve in the corresponding connecting pipe 114 to close, thereby effectively ensuring the pressure on the lens and effectively preventing the lens from being damaged by excessive pressure. The gluing and pressing operation can be performed on lenses of different thicknesses.

[0026] It should be noted that solenoid valves are provided in the connecting pipe 114 , the air intake pipe 205 and the exhaust pipe 109 .

[0027] Example 2: Reference Figure 1-Figure 4 , a lens gluing device for optical lens production, which is basically the same as Example 1, further, the fixing component includes an electromagnetic block 112 arranged on the bottom plate 1, and a plurality of metal rods 301 matching the electromagnetic block 112 are arranged on the top plate 2.

[0028] A plurality of positioning grooves 111 are provided on the bottom plate 1 , in which the electromagnetic block 112 is arranged; a limiting groove 3 is provided on the top plate 2 , in which the metal rod 301 is slidably arranged; and a second spring 302 is fixedly connected between the metal rod 301 and the limiting groove 3 .

[0029] A fitting pad 106 is detachably connected to the bottom plate 1 .

[0030] When installing the top plate 2, the two lenses are rubbed against each other by shaking the top plate 2, so that the glue between the lenses is quickly and evenly distributed. Then, the electromagnetic block 112 is energized by the controller 110, and the electromagnetic block 112 adsorbs the metal rod 301 and slides downward. At this time, the metal rod 301 slides into the limit groove 3 to limit the position of the top plate 2, thereby effectively preventing the top plate 2 from shifting.

[0031] The above is only a preferred specific implementation method of the present invention, but the protection scope of the present invention is not limited to this. Any technician familiar with the technical field within the technical scope disclosed by the present invention can make equivalent replacements or changes based on the technical solution and utility model concept of the present invention, which should be covered by the protection scope of the present invention.

Claims

1. A lens bonding device for producing optical lenses, comprising: The bottom plate (1) is characterized in that it further comprises: A plurality of mounting slots (101) are provided on the base plate (1); A controller (110) is fixedly arranged on one side of the base plate (1); A sealing plate (102) sealingly slides in the mounting groove (101); A first spring (103) is fixedly arranged between the sealing plate (102) and the bottom plate (1); A cushioning airbag (104) is fixedly arranged on the sealing plate (102); a thin film pressure sensor (105) fixedly arranged on the upper side of the buffer airbag (104); A top plate (2) is arranged on the upper side of the bottom plate (1); A mounting assembly for mounting the top plate (2) on the bottom plate (1); A fixing assembly for fixing the lens, arranged on the top plate (2); A connecting pipe (113) is arranged in the bottom plate (1); A connecting pipe (114) is provided between the connecting pipe (113) and the mounting groove (101); A gas supply assembly for the connecting pipe (113).

2. A lens gluing device for optical lens production according to claim 1, characterized in that: The air supply assembly comprises an air pump (108) fixedly arranged on one side of a base plate (1); an air storage chamber (107) is provided on one side of the base plate (1); an exhaust end of the air pump (108) is connected to the air storage chamber (107); and an exhaust pipe (109) is provided on one side of the air storage chamber (107).

3. The lens gluing device for optical lens production according to claim 1, characterized in that: The mounting assembly comprises a slide groove (201) arranged on the top plate (2), a suction cup (202) is fixedly connected in the slide groove (201), a plurality of the suction cups (202) are connected via an exhaust pipe (204), a vacuum pump (203) is arranged on one side of the bottom plate (1), an exhaust end of the vacuum pump (203) is connected to the exhaust pipe (204), and an air inlet pipe (205) is arranged on the exhaust pipe (204).

4. The lens gluing device for optical lens production according to claim 1, characterized in that: The fixing assembly comprises an electromagnetic block (112) arranged on a bottom plate (1), and a plurality of metal rods (301) matching the electromagnetic block (112) are arranged on the top plate (2).

5. The lens gluing device for optical lens production according to claim 4, characterized in that: The bottom plate (1) is provided with a plurality of positioning grooves (111), the electromagnetic block (112) is arranged in the positioning groove (111), the top plate (2) is provided with a limiting groove (3), the metal rod (301) is slidably arranged in the limiting groove (3), and a second spring (302) is fixedly connected between the metal rod (301) and the limiting groove (3).

6. The lens gluing device for optical lens production according to claim 1, characterized in that: A fitting pad (106) is detachably connected to the bottom plate (1).