Automatic production line for bell rolls
By introducing filter box, feed picking mechanism and scraping mechanism into the automatic production line of ring rolls, the problem of residue cleaning of frying equipment is solved, and the production quality and equipment life are improved.
Patent Information
- Application Number
- CN202422782269.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-15
- Publication Date
- 2025-09-02
- Estimated Expiration
- 2034-11-15
AI Technical Summary
The residue left by the existing automatic production line of bell rolls in the frying equipment cannot be effectively cleaned, resulting in subsequent product quality degradation and frequent equipment failures.
An automatic production line including a filter box, a feeding mechanism, a scraping mechanism and a guide mechanism is designed. Through the cooperation of the lifting components and the scraping plate, automatic cleaning of the residue inside the frying equipment is realized.
Effectively clean the internal residue of the frying equipment, improving the quality of the bell roll and the service life of the equipment.
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Figure CN223286476U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of hot pot food production, and particularly relates to an automatic production line for ring rolls. Background Art
[0002] An automatic bell roll production line uses a series of automated equipment and systems to automate and continuously operate every step of the bell roll production process, from raw material processing and manufacturing to finished product packaging. This production line can significantly improve production efficiency, reduce labor costs, and ensure stable and consistent product quality. However, existing technology for frying bell rolls often leaves residual bell roll residue inside the frying equipment during frying. This residue accumulates inside the frying equipment over time, significantly reducing the quality of subsequent fried bell rolls and affecting the normal operation of the frying equipment.
[0003] Application number "CN202320079040.4" describes "an automatic production line for ring rolls, comprising a conveyor frame (1), with conveyor rollers (1) symmetrically connected to the left and right ends thereof, two laterally corresponding conveyor rollers (1) being connected by a conveyor belt (1), a motor (1) being provided on both the front and rear sides of the left end of the conveyor frame (1), the output shaft of the motor (1) being fixedly connected to the adjacent conveyor roller (1); and comprising a ring roll machine, a conveyor frame (1), and a feeding unit."
[0004] The above patent is based on an automatic production line for bell rolls, which uses a PLC controller for control. The bell roll machine, motor one and motor two are in operation. During processing, the bell roll embryo is placed on the upper surface of conveyor belt one. The output shaft of motor one drives conveyor roller one on the left to rotate, and conveyor roller one drives conveyor belt one to operate. Conveyor belt one drives the bell roll embryo to move to the right. The positioning bar facilitates the positioning of the bell roll embryo. Then the magnetically coupled rodless cylinder and the double cylinder are connected to the external high-pressure air source through the solenoid valve, and the vacuum suction cup is connected to the external high-pressure air source through the vacuum generator and the solenoid valve. The PLC controller controls the rodless cylinder, the double cylinder and the vacuum suction cup through the solenoid valve. The telescopic end of the double cylinder drives the vacuum suction cup to move downward through the food rack. The vacuum suction cup contacts the bell roll embryo, and the vacuum suction cup presses the bell roll embryo. It is adsorbed, and then the telescopic end of the double cylinder contracts. The telescopic end of the double cylinder drives the bell roll embryo to move upward and separate from the conveyor belt through the food rack and the vacuum suction cup. Then the magnetically coupled rodless cylinder works, and the slider of the magnetically coupled rodless cylinder drives the support seat to move longitudinally. The support seat drives the bell roll embryo to move longitudinally through the double cylinder, the food rack and the vacuum suction cup. Then the bell roll embryo will move to the top of the conveyor belt of the bell roll machine itself, and then the vacuum suction cup will release the bell roll embryo. When in use, the conveyor belt can be used to transport the bell roll embryo, and then the feeding unit can be used to distribute the bell roll embryo to the conveyor belt of the bell roll machine, which saves labor and ensures the synchronous processing of multiple bell roll machines, improves processing efficiency, and automatically processes and reduces safety hazards.
[0005] The above patent can automatically transport and carry the bell roll embryos, and multiple bell roll machines can automatically process them, which improves processing efficiency while saving labor costs and reducing safety hazards. However, the above patent cannot clean the residue left inside the frying equipment after the bell rolls are processed by the frying equipment. Long-term use can easily cause the residue to accumulate inside the frying equipment, which not only affects the quality of the bell rolls after subsequent frying, but also easily causes the frying equipment to malfunction. Utility Model Content
[0006] The purpose of the utility model is to provide an automatic production line for bell rolls, aiming to solve the problem in the prior art that it is inconvenient to remove the bell roll residues left inside the bell roll frying equipment from the frying equipment, resulting in a significant reduction in the quality of subsequent bell roll products and the service life of the frying equipment.
[0007] To achieve the above objectives, the present invention provides the following technical solutions:
[0008] An automatic production line for ring rolls, comprising:
[0009] Frying equipment body;
[0010] A filter box is fixed to the inner wall of the frying equipment body;
[0011] Two L-shaped fixing plates are symmetrically provided, and the two L-shaped fixing plates are symmetrically fixed on both sides of the outer wall of the frying equipment body;
[0012] a scooping mechanism, provided on the frying device body and used in conjunction with the two L-shaped fixing plates, for scooping out the bell roll residue inside the frying device body;
[0013] A scraping mechanism is provided on the frying equipment body and cooperates with the scooping mechanism;
[0014] The guide mechanism is arranged on the frying equipment body and is used for centrally collecting the bell roll residues scraped off by the scraping mechanism.
[0015] As a preferred solution of the present invention, the scooping mechanism further includes:
[0016] A lifting assembly is provided on the frying equipment body and cooperates with the filter box;
[0017] The filtering component is arranged on the frying equipment body and cooperates with the lifting component to filter the residue accumulated inside the frying equipment body.
[0018] As a preferred solution of the present invention, the lifting assembly includes a cylinder, a connecting column and a fixed column. There are two cylinders, which are fixed to the top of the two L-shaped fixing plates. There are two connecting columns, which are fixed to the bottom output ends of the two cylinders. There are two fixed columns symmetrically, which are symmetrically fixed to the bottom of the inner wall of the frying equipment body.
[0019] As a preferred solution of the present invention, the filter assembly includes a lifting ring, a slide groove, an opening and a filter plate, the slide groove is provided with two, the two slide grooves are opened on the side walls of the two fixed columns, the filter plate is slidably provided on the inner wall of the filter box, the opening is symmetrically provided with two, the two openings are symmetrically opened on the top of the filter plate, the lifting ring is provided with two, the two lifting rings are fixed to the inner walls of the two openings and cooperate with the fixed columns, and the tops of the two lifting rings are fixedly connected to the connecting columns.
[0020] As a preferred solution of the present invention, the scraping mechanism further includes:
[0021] A driving assembly is provided on the frying equipment body;
[0022] The moving assembly is arranged on the frying equipment body and cooperates with the driving assembly.
[0023] As a preferred solution of the present invention, the driving assembly includes a support plate, a motor and a transmission wheel. The support plate is fixed to the outer side wall of the frying equipment body near the top, the motor is fixed to the top of the support plate, and two transmission wheels are symmetrically provided. The two transmission wheels are symmetrically rotatable and arranged at the bottom of the support plate, and the top of one of the transmission wheels is fixedly connected to the output end of the motor.
[0024] As a preferred solution of the present invention, the moving assembly includes a transmission belt and a scraper plate, the two ends of the transmission belt are respectively rotatably arranged on the outer walls of the two transmission wheels, and the scraper plate is fixed to the outer wall of the transmission belt.
[0025] As a preferred solution of the present invention, the guide mechanism includes a first supporting leg, a guide box and a second supporting leg. There are four first supporting legs, and the four first supporting legs are respectively fixed at the four diagonal positions at the bottom of the frying equipment body. The guide box is fixed to the bottom of the four first supporting legs. There are four second supporting legs, and the four second supporting legs are respectively fixed at the four diagonal positions at the bottom of the guide box.
[0026] Compared with the prior art, the beneficial effects of the present invention are:
[0027] 1. By opening two slide grooves on the side walls of the two fixed columns, the filter plate is slidably arranged on the inner wall of the filter box, and two openings are symmetrically opened on the top of the filter plate. Two lifting rings are fixed on the inner walls of the two openings and cooperate with the fixed columns. The tops of the two lifting rings are fixedly connected to the connecting columns, so that the ring roll residue remaining inside the frying equipment body can be fished out, which is convenient for subsequent cleaning operations.
[0028] 2. By fixing the support plate to the top of the outer wall of the frying equipment body, the motor is fixed to the top of the support plate, and two transmission wheels are symmetrically provided. The two transmission wheels are symmetrically rotated and arranged at the bottom of the support plate, and the top of one of the transmission wheels is fixedly connected to the output end of the motor. The two ends of the transmission belt are respectively rotated and arranged on the outer walls of the two transmission wheels. The scraper plate is fixed to the outer wall of the transmission belt. The bell roll residue fished out from the inside of the frying equipment body is scraped and pushed to the guide mechanism, thereby improving the quality of the subsequent bell roll products of the frying equipment and the service life of the frying equipment. BRIEF DESCRIPTION OF THE DRAWINGS
[0029] The accompanying drawings are used to provide a further understanding of the present invention and constitute a part of the specification. Together with the embodiments of the present invention, they are used to explain the present invention and do not constitute a limitation of the present invention. In the accompanying drawings:
[0030] Figure 1 This is a first-perspective stereoscopic diagram of an automatic production line for ring rolls according to the utility model;
[0031] Figure 2 This is a first-perspective sectional view of an automatic production line for ring rolls according to the utility model;
[0032] Figure 3 This is a first-person perspective exploded view of an automatic production line for ring rolls in the utility model;
[0033] Figure 4 This is a second-angle perspective diagram of an automatic production line for ring rolls according to the present invention;
[0034] Figure 5 This is a second-angle exploded view of an automatic production line for ring rolls according to the present invention.
[0035] In the figure: 1. Frying equipment body; 2. First supporting leg; 3. Guide box; 4. Second supporting leg; 5. Filter box; 6. L-shaped fixing plate; 7. Cylinder; 8. Connecting column; 9. Lifting ring; 10. Fixing column; 11. Slide; 12. Opening; 13. Filter plate; 14. Support plate; 15. Motor; 16. Drive wheel; 17. Drive belt; 18. Scraper plate. DETAILED DESCRIPTION
[0036] The following will clearly and completely describe the technical solutions in the embodiments of the present invention in conjunction with the accompanying drawings. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of them. All other embodiments obtained by ordinary technicians in this field based on the embodiments of the present invention without making any creative efforts are within the scope of protection of the present invention.
[0037] Example
[0038] See also Figure 1-5 , the utility model provides the following technical solutions:
[0039] An automatic production line for bell rolls, which consists of a frying equipment body 1, a filter box 5, an L-shaped fixing plate 6, a scooping mechanism, a scraping mechanism, and a guide mechanism, is specifically described as follows:
[0040] See also Figure 1 , the filter box 5 is fixed to the inner wall of the frying equipment body 1;
[0041] See also Figure 2 , two L-shaped fixing plates 6 are symmetrically provided, and the two L-shaped fixing plates 6 are symmetrically fixed to both sides of the outer wall of the frying equipment body 1;
[0042] See also Figure 3, the scooping mechanism is provided on the frying equipment body 1 and cooperates with the two L-shaped fixing plates 6. Specifically, the scooping mechanism also includes: a lifting assembly is provided on the frying equipment body 1 and cooperates with the filter box 5. Specifically, the lifting assembly includes a cylinder 7, a connecting column 8 and a fixed column 10. There are two cylinders 7, and the two cylinders 7 are fixed to the top of the two L-shaped fixing plates 6. There are two connecting columns 8, and the two connecting columns 8 are fixed to the bottom output ends of the two cylinders 7. There are two fixed columns 10 symmetrically provided, and the two fixed columns 10 are symmetrically fixed to the bottom of the inner wall of the frying equipment body 1;
[0043] See also Figure 4 , the filter assembly is provided on the frying equipment body 1 and cooperates with the lifting assembly for use. Specifically, the filter assembly includes a lifting ring 9, a chute 11, an opening 12 and a filter plate 13. There are two chutes 11, and the two chutes 11 are opened on the side walls of the two fixed columns 10. The filter plate 13 is slidably provided on the inner wall of the filter box 5. There are two symmetrical openings 12, and the two openings 12 are symmetrically opened on the top of the filter plate 13. There are two lifting rings 9, and the two lifting rings 9 are fixed to the inner walls of the two openings 12 and cooperate with the fixed column 10. The tops of the two lifting rings 9 are fixedly connected to the connecting column 8;
[0044] In this embodiment: by opening two slide grooves 11 on the side walls of two fixed columns 10, the filter plate 13 is slidably arranged on the inner wall of the filter box body 5, and two openings 12 are symmetrically opened on the top of the filter plate 13, two lifting rings 9 are fixed to the inner walls of the two openings 12 and cooperate with the fixed columns 10, and the tops of the two lifting rings 9 are fixedly connected to the connecting column 8, so that the bell roll residue remaining in the frying equipment body 1 can be fished out, which is convenient for subsequent cleaning operations.
[0045] See also Figure 5 The scraping mechanism is provided on the frying equipment body 1 and cooperates with the scooping mechanism. Specifically, the scraping mechanism also includes: a driving assembly is provided on the frying equipment body 1, specifically, the driving assembly includes a support plate 14, a motor 15 and a transmission wheel 16, the support plate 14 is fixed to the outer wall of the frying equipment body 1 near the top, the motor 15 is fixed to the top of the support plate 14, and two transmission wheels 16 are symmetrically provided. The two transmission wheels 16 are symmetrically rotated and are provided at the bottom of the support plate 14, and the top of one of the transmission wheels 16 is fixedly connected to the output end of the motor 15;
[0046] In this embodiment: by fixing the support plate 14 to the top of the outer wall of the frying equipment body 1, the motor 15 is fixed to the top of the support plate 14, and two transmission wheels 16 are symmetrically provided. The two transmission wheels 16 are symmetrically rotated and arranged at the bottom of the support plate 14, and the top of one of the transmission wheels 16 is fixedly connected to the output end of the motor 15. The two ends of the transmission belt 17 are respectively rotated on the outer walls of the two transmission wheels 16, and the scraper plate 18 is fixed to the outer wall of the transmission belt 17. The bell roll residue fished out from the inside of the frying equipment body 1 is scraped and pushed to the guide mechanism, thereby improving the quality of the subsequent bell roll products of the frying equipment and the service life of the frying equipment.
[0047] See also Figure 3 The moving assembly is provided on the frying equipment body 1 and cooperates with the driving assembly. Specifically, the moving assembly includes a transmission belt 17 and a scraper 18. The two ends of the transmission belt 17 are respectively rotatably provided on the outer walls of the two transmission wheels 16, and the scraper 18 is fixed to the outer wall of the transmission belt 17;
[0048] See also Figure 5 The guide mechanism is provided on the frying equipment body 1. Specifically, the guide mechanism includes a first supporting leg 2, a guide box 3 and a second supporting leg 4. There are four first supporting legs 2, and the four first supporting legs 2 are respectively fixed at the four diagonal positions at the bottom of the frying equipment body 1. The guide box 3 is fixed to the bottom of the four first supporting legs 2. There are four second supporting legs 4, and the four second supporting legs 4 are respectively fixed at the four diagonal positions at the bottom of the guide box 3.
[0049] In this embodiment, the four first support legs 2 are respectively fixed to the four diagonal positions at the bottom of the frying equipment body 1, the guide box 3 is fixed to the bottom of the four first support legs 2, and the four second support legs 4 are respectively fixed to the four diagonal positions at the bottom of the guide box 3, so that the residue cleaned out from the inside of the frying equipment body 1 can be collected centrally.
[0050] The working principle and usage process of the present invention are as follows: when there are too many ring roll residues inside the frying equipment body 1, which has affected the normal use of the frying equipment body 1 and the quality of the subsequent ring roll products, the collection box is first placed at the bottom of the guide box body 3, and the connecting column 8 fixedly connected to the output end of the cylinder 7 is driven by the control cylinder 7 to drive the lifting ring 9 to move up and down on the inner wall of the slide 11. Because the lifting ring 9 is fixedly connected to the filter plate 13, the filter plate 13 will be driven to move up and down on the inner wall of the slide 11. The rise of the filter plate 13 will drive the ring roll residue remaining on the top of the filter plate 13 to accumulate on the top of the filter plate 13 until it moves to the top of the frying equipment body 1, and then the motor 15 is started to drive the scraper plate 18 fixed on the outer wall of the transmission belt 17 to move back and forth, pushing the residue on the top of the filter plate 13 to the inside of the guide box 3 and finally dropping it into the collection box.
[0051] Finally, it should be noted that the above description is merely a preferred embodiment of the present invention and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art will be able to modify the technical solutions described in the aforementioned embodiments or replace some of the technical features therein with equivalents. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principles of the present invention shall be included within the scope of protection of the present invention.
Claims
1. An automatic production line for ring rolls, comprising: Frying equipment body (1); It is characterized by further comprising: A filter box (5) is fixed to the inner wall of the frying equipment body (1); Two L-shaped fixing plates (6) are symmetrically provided, and the two L-shaped fixing plates (6) are symmetrically fixed to both sides of the outer wall of the frying equipment body (1); A scooping mechanism is provided on the frying equipment body (1) and is used in conjunction with the two L-shaped fixing plates (6) to scoop out the bell roll residue inside the frying equipment body (1); A scraping mechanism is provided on the frying equipment body (1) and cooperates with the scooping mechanism; The guide mechanism is arranged on the frying equipment body (1) and is used for centrally collecting the bell roll residue scraped off by the scraping mechanism.
2. The automatic production line for ring rolls according to claim 1, characterized in that: The material scooping mechanism further includes: A lifting assembly is provided on the frying equipment body (1) and cooperates with the filter box (5); A filtering component is provided on the frying equipment body (1) and is used in conjunction with the lifting component to filter residues accumulated inside the frying equipment body (1).
3. The automatic production line for ring rolls according to claim 2, characterized in that: The lifting assembly comprises a cylinder (7), a connecting column (8) and a fixed column (10), wherein two cylinders (7) are provided, and the two cylinders (7) are fixed to the tops of the two L-shaped fixed plates (6), and two connecting columns (8) are provided, and the two connecting columns (8) are fixed to the bottom output ends of the two cylinders (7), and two fixed columns (10) are symmetrically provided, and the two fixed columns (10) are symmetrically fixed to the bottom of the inner wall of the frying equipment body (1).
4. The automatic production line for ring rolls according to claim 3, characterized in that: The filter assembly includes a lifting ring (9), a slide groove (11), an opening (12) and a filter plate (13). The slide groove (11) is provided with two, and the two slide grooves (11) are opened on the side walls of the two fixed columns (10). The filter plate (13) is slidably provided on the inner wall of the filter box (5). The openings (12) are symmetrically provided with two, and the two openings (12) are symmetrically opened on the top of the filter plate (13). The lifting ring (9) is provided with two, and the two lifting rings (9) are fixed to the inner walls of the two openings (12) and cooperate with the fixed column (10). The tops of the two lifting rings (9) are fixedly connected to the connecting column (8).
5. The automatic production line for ring rolls according to claim 4, characterized in that: The scraping mechanism further includes: A driving assembly is provided on the frying equipment body (1); The moving component is arranged on the frying equipment body (1) and cooperates with the driving component.
6. The automatic production line for ring rolls according to claim 5, characterized in that: The driving assembly comprises a support plate (14), a motor (15) and a transmission wheel (16); the support plate (14) is fixed to the outer wall of the frying equipment body (1) at a position close to the top; the motor (15) is fixed to the top of the support plate (14); two transmission wheels (16) are symmetrically provided, and the two transmission wheels (16) are symmetrically rotated and arranged at the bottom of the support plate (14), and the top of one of the transmission wheels (16) is fixedly connected to the output end of the motor (15).
7. The automatic production line for ring rolls according to claim 6, characterized in that: The moving assembly comprises a transmission belt (17) and a scraper plate (18); the two ends of the transmission belt (17) are respectively rotatably arranged on the outer walls of the two transmission wheels (16); and the scraper plate (18) is fixed to the outer wall of the transmission belt (17).
8. The automatic production line for ring rolls according to claim 7, characterized in that: The guide mechanism comprises a first supporting leg (2), a guide box (3) and a second supporting leg (4); four first supporting legs (2) are provided, and the four first supporting legs (2) are respectively fixed at four diagonal positions at the bottom of the frying equipment body (1); the guide box (3) is fixed to the bottom of the four first supporting legs (2); four second supporting legs (4) are provided, and the four second supporting legs (4) are respectively fixed at four diagonal positions at the bottom of the guide box (3).
Citation Information
Patent Citations
Automatic production line for bell rolls
CN219326238U