Chicken hanging system

Through the automated coordination of components such as racks, conveying rollers, chicken delivery components and conveying belt machines, the problem of inefficiency of manually suspending live chickens is solved, and an efficient automatic suspension process is achieved.

CN223286508UActive Publication Date: 2025-09-02江苏立华食品集团股份有限公司
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Patent Information

Application Number
CN202422593622.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-10-27
Publication Date
2025-09-02
Estimated Expiration
2034-10-27

AI Technical Summary

Technical Problem

The existing chicken hanging system relies on manual operation, resulting in inefficient and high labor costs, making it difficult to achieve efficient live chicken hanging.

Method used

The rack, conveying roller, chicken delivery assembly, conveying belt machine, chicken driving assembly and rotating hook are used to automatically complete the suspension operation of the live chicken through the synergy of the servo motor and the electric push rod, including the movement of the chicken cage basket, the driving and suspension process of the chicken.

Benefits of technology

The automatic suspension of live chickens is realized, the efficiency of hanging chickens is improved, manpower consumption is reduced, and production efficiency is improved.

✦ Generated by Eureka AI based on patent content.

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    Figure CN223286508U_ABST
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Abstract

The utility model relates to a chicken slaughtering production line and discloses a chicken hanging system which comprises a machine frame and a transfer frame, a chicken coop basket is placed on the top of a conveying roller in a transmission mode, a chicken conveying assembly is arranged on the top of the right end of the machine frame, and a conveying belt machine is arranged on the right side of the transfer frame. A chicken driving assembly capable of driving chickens to walk to the conveying belt machine back and forth is arranged in the transfer frame, a fence is arranged at the top of the conveying belt machine, a stop door controlled to be opened and closed through an electromagnetic valve is hinged to an outlet in the right end of the fence, and a rotating hook capable of rotating back and forth is arranged on the right side of the conveying belt machine. The servo motor is started to drive the screw rod to rotate in the sliding block, then the sliding block drives the movable frame to slide, the coop basket is pushed to move to the top of the transfer frame, at the moment, due to the fact that the base blocks the bottom plate, the bottom plate is left in situ, the bottom of the coop basket can be opened, and chickens can conveniently fall into the transfer frame downwards.
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Description

Technical Field

[0001] The utility model relates to a chicken slaughtering production line, in particular to a chicken hanging system. Background Art

[0002] The chicken hanging system is a crucial component of the chicken slaughtering production line. Its primary purpose is to suspend live chickens upside down from hooks on the conveyor track. Currently, the typical operation of this system involves an operator grabbing the chickens by their legs from the cage and then hanging them from the hooks on the conveyor track. However, existing solutions rely on manual hanging, which is inefficient and labor-intensive.

[0003] In the prior art, document CN207011612U discloses an automatic chicken hanging system for broiler slaughtering. The system involves hanging broilers on a hanging rail at the rear end. The broilers then pass through the inclined hanging rail to a broiler pushing device, which pushes the broilers one by one in a controlled and orderly manner to the hanging push device. The hanging push device then pushes the broilers onto the hanging clips, thus achieving automatic chicken hanging in broiler slaughtering. However, when using this system, the chicken legs must first be hung on the hanging rail from the rear end. Subsequently, the broilers are pushed one by one onto the hanging clips by the hanging push device, making it inconvenient to directly hang live chickens. Utility Model Content

[0004] In order to solve the problems mentioned in the background technology, the present invention provides the following technical solutions: a chicken hanging system, comprising a frame and a transfer frame, a conveyor roller is rotatably connected to the top of the frame, a chicken cage basket is placed on the top of the conveyor roller, a chicken feeding assembly is provided at the top of the right end of the frame, a conveyor belt is provided on the right side of the transfer frame, a chicken driving assembly that can drive the chickens back and forth to the conveyor belt is provided inside the transfer frame, a fence is provided on the top of the conveyor belt, a gate that is controlled by a solenoid valve is hinged at the right end exit of the fence, and a rotating hook that can rotate back and forth is provided on the right side of the conveyor belt.

[0005] As a preferred solution, the bottom of the chicken cage basket has a bottom plate, and limiting grooves are opened on both sides of the bottom plate. Limiting bars are fixedly installed on both sides of the bottom of the chicken cage basket corresponding to the limiting grooves, and the limiting bars are slidably inserted in the limiting grooves.

[0006] As a preferred solution, the chicken delivery assembly includes a base fixedly mounted on the top of the chicken cage basket and the intermediate transfer rack, the top side of the base is slidably connected to a movable frame, the bottom side of the movable frame is fixedly mounted with a slider, a slide groove is opened in the side of the base, and the slider is slidably connected inside the slide groove, a servo motor is fixedly mounted on the left side of the base, a screw is fixedly mounted on one end of the output shaft of the servo motor, and the screw is screwed inside the slider, and a top cover plate is fixedly mounted on the right side of the movable frame, and by starting the servo motor, the screw will be driven to rotate inside the slider, and the movable frame will slide along the top side of the base.

[0007] As a preferred solution, the top side surface of the base is located below the bottom wall of the limiting groove, and the movable frame is located above the top side of the bottom plate. The movement of the movable frame will push the chicken cage basket to slide to the top of the transfer rack, and the bottom plate will remain in place due to the obstruction of the base.

[0008] As a preferred solution, the movable frame is in a "U" shape, and the slider is in an isosceles trapezoidal shape.

[0009] As a preferred solution, the chicken-driving assembly includes an electric push rod fixedly installed on the left side of the transfer frame and a push plate slidably connected to the inside of the transfer frame, and the telescopic end of the electric push rod is fixedly installed in the middle of the push plate. A movable rod is provided on the right side of the push plate. By starting the electric push rod, the push plate will be pushed to slide in the transfer frame, and the chickens in the transfer frame will be driven onto the conveyor belt.

[0010] As a preferred solution, a pressure sensor is provided on the bottom wall of the transfer rack, and the pressure sensor is connected to the electric push rod signal. When the pressure sensor senses that the chicken is falling down, the electric push rod will be activated to push the push plate to drive the chicken away.

[0011] The beneficial effects of the present invention are as follows: it is convenient to hang live chickens, the hanging efficiency is high, and time and labor are saved; by starting the servo motor, the screw rod is driven to rotate in the slider, and then the movable frame is driven to slide through the slider, pushing the chicken cage basket to the top of the transfer rack. At this time, since the base blocks the bottom plate, the bottom plate will remain in place, and the bottom of the chicken cage basket can be opened, so that the chicken can fall down into the transfer rack conveniently; the pressure sensor senses that the chicken has fallen downward, and the electric push rod is started to slide the push plate in the transfer rack, driving the chicken in the transfer rack onto the conveyor belt, and then the chicken is conveyed to the blocking door through the conveyor belt, at this time, the rotating hook will flip upward and buckle at the chicken's feet, and then the blocking door is opened and the chicken can be hung upside down by flipping the rotating hook downward, and finally the upside-down chicken can be taken down by the manipulator and placed on the hanging rack at the rear. BRIEF DESCRIPTION OF THE DRAWINGS

[0012] Figure 1 This is a schematic diagram of the structure of the utility model;

[0013] Figure 2 This is a schematic diagram of the structure of a chicken cage basket of the utility model;

[0014] Figure 3 This is a schematic diagram of the chicken delivery structure of the utility model;

[0015] Figure 4 This is a schematic diagram of the chicken chasing structure of the utility model.

[0016] In the figure: 1. Frame; 2. Conveyor roller; 3. Chicken cage basket; 31. Bottom plate; 32. Limiting groove; 33. Limiting bar; 4. Chicken feeding assembly; 5. Transfer rack; 6. Conveyor belt; 7. Fence; 8. Door; 9. Rotating hook; 10. Base; 11. Movable frame; 12. Slider; 13. Slide; 14. Servo motor; 15. Screw; 16. Top cover; 17. Electric push rod; 18. Push plate; 19. Movable rod. DETAILED DESCRIPTION

[0017] The technical solution of the present invention is clearly and completely described in conjunction with the accompanying drawings. Obviously, the embodiments described are only some of the embodiments of the present invention, not all of them. All other embodiments obtained by ordinary technicians in this field based on the embodiments of the present invention without making any creative efforts shall fall within the scope of protection of the present invention.

[0018] See also Figure 1 , a chicken hanging system, including a frame 1 and a transfer frame 5, a conveyor roller 2 is rotatably connected to the top of the frame 1, a chicken cage basket 3 is placed on the top of the conveyor roller 2, a chicken feeding component 4 is provided on the top of the right end of the frame 1, a conveyor belt 6 is provided on the right side of the transfer frame 5, a chicken chasing component that can drive the chickens to the conveyor belt 6 back and forth is provided inside the transfer frame 5, and a fence 7 is provided on the top of the conveyor belt 6. The fence 7 is used to enclose both sides and the top of the conveyor belt 6 to prevent the chickens on the conveyor belt 6 from flying out. A door 8 controlled by a solenoid valve is hinged at the right end exit of the fence 7, and a rotating hook 9 that can rotate back and forth is provided on the right side of the conveyor belt 6;

[0019] See also Figure 2-3 The bottom of the chicken cage basket 3 has a bottom plate 31, and limiting grooves 32 are provided on both sides of the bottom plate 31. Limiting strips 33 are fixedly installed on both sides of the bottom of the chicken cage basket 3 corresponding to the limiting grooves 32, and the limiting strips 33 are slidably inserted in the limiting grooves 32;

[0020] See also Figure 2-3The chicken delivery assembly 4 includes a base 10 fixedly mounted on the top of the chicken cage basket 3 and the transfer rack 5. The top side of the base 10 is slidably connected to a movable frame 11. The movable frame 11 is U-shaped. The top side of the base 10 is located below the bottom wall of the limiting groove 32. The movable frame 11 is located above the top side of the bottom plate 31. The movement of the movable frame 11 will push the chicken cage basket 3 to slide to the top of the transfer rack 5, and the obstruction of the base 10 will cause the bottom plate 31 to remain in place, thereby opening the bottom of the chicken cage basket 3 to facilitate the chickens to fall down into the transfer rack 5.

[0021] See also Figure 2-3 A slider 12 is fixedly installed on the bottom side of the movable frame 11, and the slider 12 is in the shape of an isosceles trapezoid. A slide groove 13 is opened in the side of the base 10, and the slider 12 is slidably connected to the inside of the slide groove 13. A servo motor 14 is fixedly installed on the left side of the base 10, and a screw 15 is fixedly installed on one end of the output shaft of the servo motor 14, and the screw 15 is screwed into the inside of the slider 12. A top cover plate 16 is fixedly installed on the right side of the movable frame 11. By starting the servo motor 14, the screw 15 will be driven to rotate inside the slider 12, and then the movable frame 11 will slide along the top side of the base 10, so it will push the top cover plate 16 to open the top of the transfer rack 5, and will push the chicken cage basket 3 to move to the opening at the top of the transfer rack 5, so that the chickens in the chicken cage basket 3 fall into the transfer rack 5.

[0022] See also Figure 4 The chicken-chasing component includes an electric push rod 17 fixedly installed on the left side of the transfer frame 5 and a push plate 18 slidably connected to the inside of the transfer frame 5, and the telescopic end of the electric push rod 17 is fixedly installed in the middle of the push plate 18. A pressure sensor is provided on the bottom wall of the transfer frame 5, and the pressure sensor and the electric push rod 17 are connected in signal. A movable rod 19 is provided on the right side of the push plate 18. The pressure sensor senses that the chicken falls down, and then the electric push rod 17 will be activated to push the push plate 18 to slide in the transfer frame 5, thereby driving the chickens in the transfer frame 5 onto the conveyor belt 6.

[0023] When in use, first place the chicken cage basket 3 containing chickens on the frame 1, and the chicken cage basket 3 will be transferred to the movable frame 11 through the conveyor roller 2. At this time, the servo motor 14 is started to drive the screw 15 to rotate in the slider 12, and then the slider 12 will drive the movable frame 11 to slide, so as to push the chicken cage basket 3 to move to the top of the transfer rack 5. Due to the obstruction of the base 10, the bottom plate 31 will remain in place, which will open the bottom of the chicken cage basket 3, thereby facilitating the chickens to fall down into the transfer rack 5.

[0024] Afterwards, when the sensor senses the chicken falling, the electric push rod 17 is immediately activated, causing the push plate 18 to slide within the transfer rack 5, which in turn drives the chickens inside the transfer rack 5 onto the conveyor belt 6. The conveyor belt 6 then transports the chickens to the barrier gate 8. At this time, the rotating hook 9 flips up and locks onto the chicken's feet. The barrier gate 8 is then opened, allowing the chicken's feet to hang on the rotating hook 9. The rotating hook 9 is then flipped down to hang the chicken upside down. Finally, the upside-down chicken is removed by the robot and placed on the rear hanging rack. When all the chickens in the chicken cage 3 have fallen, the cage 3 is reset and the empty cage 3 is moved to the next station.

[0025] In summary, by starting the servo motor 14 to drive the screw 15 to rotate in the slider 12, the slider 12 drives the movable frame 11 to slide, and pushes the chicken cage basket 3 to move to the top of the transfer rack 5. At this time, since the base 10 blocks the bottom plate 31, the bottom plate 31 will remain in place, and the bottom of the chicken cage basket 3 can be opened, so as to facilitate the chicken to fall down into the transfer rack 5; the pressure sensor senses that the chicken has fallen downward, and the electric push rod 17 is started to make the push plate 18 slide in the transfer rack 5, driving the chicken in the transfer rack 5 onto the conveyor belt 6, and then the conveyor belt 6 will convey the chicken to the baffle 8. At this time, the rotating hook 9 will flip upward and buckle at the chicken's feet, and then the baffle door 8 will be opened and the chicken can be hung upside down by flipping the rotating hook 9 downward. Finally, the upside-down chicken can be taken down by the manipulator and placed on the hanging rack at the rear.

Claims

1. A chicken hanging system, comprising a rack (1) and a transfer rack (5), characterized in that: A conveying roller (2) is rotatably connected to the top of the frame (1), and a chicken cage basket (3) is placed on the top of the conveying roller (2). A chicken feeding assembly (4) is provided on the top of the right end of the frame (1). A conveyor belt (6) is provided on the right side of the intermediate transfer frame (5). A chicken chasing assembly that can reciprocate and drive chickens to the conveyor belt (6) is provided inside the intermediate transfer frame (5). A fence (7) is provided on the top of the conveyor belt (6). A blocking door (8) controlled by a solenoid valve is hinged at the right end outlet of the fence (7). A rotating hook (9) that can rotate back and forth is provided on the right side of the conveyor belt (6).

2. The chicken hanging system according to claim 1, characterized in that: The bottom of the chicken cage basket (3) has a bottom plate (31), and limiting grooves (32) are provided on both sides of the bottom plate (31). Limiting bars (33) are fixedly installed on both sides of the bottom of the chicken cage basket (3) corresponding to the limiting grooves (32), and the limiting bars (33) are slidably inserted in the limiting grooves (32).

3. The chicken hanging system according to claim 2, characterized in that: The chicken delivery assembly (4) includes a base (10) fixedly mounted on the top of the chicken cage basket (3) and the intermediate transfer rack (5); the top side of the base (10) is slidably connected to a movable frame (11); the bottom side of the movable frame (11) is fixedly mounted with a slider (12); a side of the base (10) is provided with a slide groove (13), and the slider (12) is slidably connected inside the slide groove (13); a servo motor (14) is fixedly mounted on the left side of the base (10); a screw (15) is fixedly mounted on one end of the output shaft of the servo motor (14), and the screw (15) is screwed inside the slider (12); and a top cover plate (16) is fixedly mounted on the right side of the movable frame (11).

4. The chicken hanging system according to claim 3, characterized in that: The top side surface of the base (10) is located below the bottom wall of the limiting groove (32), and the movable frame (11) is located above the top side of the bottom plate (31).

5. The chicken hanging system according to claim 3, characterized in that: The movable frame (11) is in a "U" shape, and the slider (12) is in an isosceles trapezoidal shape.

6. The chicken hanging system according to claim 1, characterized in that: The chicken chasing assembly includes an electric push rod (17) fixedly mounted on the left side of the intermediate rotating frame (5) and a push plate (18) slidably connected to the inside of the intermediate rotating frame (5), and the telescopic end of the electric push rod (17) is fixedly mounted on the middle part of the push plate (18), and a movable rod (19) is provided on the right side of the push plate (18).

7. The chicken hanging system according to claim 6, characterized in that: A pressure sensor is provided on the bottom wall of the intermediate transfer rack (5), and the pressure sensor is signal-connected to the electric push rod (17).

Citation Information

Patent Citations

  • Chicken system is hung in automation that meat chicken was slaughtered in production

    CN207011612U