Synthetic mica sheet iron removal device capable of thoroughly removing iron
By installing the drive shaft and connecting plate on the placement plate, using the motor to drive the connecting plate and the magnetic rod to turn the animal material, combined with the cutting and cleaning mechanism, the problem of incomplete iron removal in the prior art is solved, and efficient iron filing removal is achieved.
Patent Information
- Application Number
- CN202422352007.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-25
- Publication Date
- 2025-09-02
- Estimated Expiration
- 2034-09-25
AI Technical Summary
The prior art is inconvenient to operate during the iron removal process of mica powder, and the iron removal effect is poor, requiring multiple operations, which consumes time and effort, and reduces efficiency.
An iron removal device is designed. By installing a drive shaft and a connecting plate on the placing plate, multiple magnetic rods are vertically connected to the connecting plate, and the connecting plate and the magnetic rod are driven by the motor to turn the animal material, so as to achieve multiple staggered flips, and combined with the feeding mechanism and the cleaning mechanism to achieve complete iron removal.
It improves iron removal efficiency, is convenient to operate, reduces the number of manual operations, improves the material turn effect, and achieves efficient iron filing removal.
Smart Images

Figure CN223288224U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to an iron removal device, in particular to a synthetic mica sheet iron removal device which can remove iron thoroughly, and belongs to the technical field of mica iron removal. Background Art
[0002] Fluorphlogopite, also known as synthetic mica, is made from chemical raw materials through high-temperature melting, cooling, and crystallization. It belongs to the monoclinic system and is a typical layered silicate. It has many properties superior to natural mica, such as heat resistance exceeding 1200°C, improved purity, whiteness, and excellent insulation properties. In the mica paper processing, synthetic mica flakes are gradually used as raw material. The raw material is calcined in a calciner and then pulped. Since synthetic mica flakes generally contain iron, which may affect subsequent processing equipment and the performance of the finished mica paper, the raw material must be deironed.
[0003] At present, when removing iron from mica powder, most of the time, the material is screened through a screen, and then the material slides through a magnetic plate, which adsorbs and retains the iron filings in the material, so that the iron-removed material can be discharged. This operation is inconvenient to turn the material, which makes the iron removal effect worse, and requires multiple operations to remove the iron well, which is time-consuming and labor-intensive, and reduces the overall efficiency. Utility Model Content
[0004] The purpose of the utility model is to provide a synthetic mica sheet iron removal device that can completely remove iron in order to solve the above problems. The device can flip the material through multiple magnetic blocks to remove iron filings in the material. It is easy to operate and highly efficient.
[0005] The utility model achieves the above-mentioned purpose through the following technical scheme: a synthetic mica sheet iron removal device with thorough iron removal, comprising a placement disk, a separation mechanism installed on the placement disk, the separation mechanism comprising a drive shaft, a drive shaft rotatably connected to the center of the top of the placement disk, a connecting block engaged with the top of the drive shaft, a plurality of connecting plates equidistantly distributed in an annular shape vertically connected to the outside of the connecting block, the connecting block and the plurality of connecting plates are rotatably connected to the inner side of the top of the placement disk through the drive shaft, a plurality of magnetic bars equidistantly distributed are vertically connected to the bottom of the plurality of connecting plates, and the magnetic bars on the plurality of connecting plates are staggered, and a blanking mechanism is installed at the bottom of the placement disk.
[0006] Preferably, the placement tray is a barrel-shaped structure, a motor is installed at the bottom of the placement tray, the motor output shaft is connected to the drive shaft, a loading tray is installed at the top edge of the placement tray, and a support plate is connected between the bottom of the loading tray and the side wall of the placement tray.
[0007] Preferably, the material discharge mechanism includes a material discharge trough, and a material discharge trough is provided at the bottom of the placement tray, and the length of the material discharge trough is smaller than the radius of the placement tray.
[0008] Preferably, a lower hopper is installed at the bottom of the placement tray, one end of the lower hopper extends to the outside of the placement tray, and the top of the lower hopper is located at the bottom of the lower trough.
[0009] Preferably, a rotating plate is provided inside the discharge chute, and the rotating plate is rotatably connected to the inside of the discharge chute through a rotating shaft. The top side of the rotating plate is flush with the bottom of the placement tray, and one end of the rotating shaft extends to the outside of the placement tray.
[0010] Preferably, a twist knob is mounted on the rotating shaft, and the twist knob is rotatably connected to the outer side of the placement plate via the rotating shaft, and the outer side of the twist knob is a wave-shaped structure.
[0011] Preferably, rubber sleeves are installed at both ends of the rotating shaft, and the rubber sleeves are rotatably connected to the inside of the side wall of the placement tray.
[0012] Preferably, a cleaning mechanism is installed on the connecting plate, and the cleaning mechanism includes a scraper. A plurality of the connecting plates are respectively provided with a scraper at the bottom, and a plurality of the scrapers are respectively provided with equidistantly distributed through holes. The plurality of scrapers are slidably connected to the outer sides of the plurality of magnetic rods through the plurality of through holes.
[0013] Preferably, a plurality of control rods distributed in a ring are slidably connected to the connecting block, and the bottoms of the plurality of control rods extend to the outside of the connecting block and are vertically connected to one end of the plurality of scrapers. A mounting plate is provided on the top of the connecting block, and the tops of the plurality of control rods are vertically connected to the bottom of the mounting plate.
[0014] Preferably, the mounting plate is a disc-shaped structure, a handle is installed on the top of the mounting plate, and the plurality of control rods are respectively slidably connected to the inside of the connecting block via return springs.
[0015] The beneficial effects of the utility model are as follows: the material is placed on the placement disk, and a plurality of connecting plates distributed in an annular manner are installed to realize vertical connection of a plurality of magnetic rods, and the bottoms of the plurality of magnetic rods are extended to the bottom of the placement disk; the connecting blocks are rotated to make the plurality of connecting plates drive the magnetic rods to scrape the material, and the plurality of magnetic rods turn the material, so that the magnetic rods adsorb iron filings in the material, thereby realizing iron removal of the material; the magnetic rods on the plurality of connecting plates are staggeredly distributed, so that the material is staggered and turned, so that the iron removal effect is better; and the material unloading and recovery is better realized by opening the unloading mechanism. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] Figure 1 It is a schematic diagram of the overall structure of the utility model;
[0017] Figure 2This is a schematic diagram of the connection structure between the drive shaft and the placement plate of the utility model;
[0018] Figure 3 This is a schematic diagram of the connection structure between the connecting plate and the connecting block of the present invention;
[0019] Figure 4 This is a schematic diagram of the connection structure between the control rod and the scraper of the utility model;
[0020] Figure 5 This is a schematic diagram of the connection structure between the rotating shaft and the rotating plate of the present invention;
[0021] Figure 6 It is a structural schematic diagram of the lower hopper of the present utility model.
[0022] In the figure: 1. Placement plate; 2. Separation mechanism; 201. Connecting plate; 202. Loading plate; 203. Support plate; 204. Motor; 205. Drive shaft; 206. Connecting block; 207. Magnetic rod; 3. Unloading mechanism; 301. Unloading hopper; 302. Turning knob; 303. Unloading chute; 304. Turning plate; 305. Rotating shaft; 306. Rubber sleeve; 4. Cleaning mechanism; 401. Handle; 402. Mounting plate; 403. Control lever; 404. Scraper; 405. Return spring; 406. Through hole. DETAILED DESCRIPTION
[0023] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.
[0024] See also Figure 1-6 As shown, a synthetic mica sheet iron removal device with thorough iron removal comprises a placing plate 1, on which a separating mechanism 2 is installed, and the separating mechanism 2 comprises a driving shaft 205, and the driving shaft 205 is rotatably connected at the center of the top of the placing plate 1, and the placing plate 1 is a cylindrical structure, and a motor 204 is installed at the bottom of the placing plate 1, and the output shaft of the motor 204 is connected to the driving shaft 205, and the top of the driving shaft 205 is engaged and connected with a connecting block 206, and the outer side of the connecting block 206 is vertically connected to a plurality of connecting plates 201 distributed in an annular shape and at equal intervals, and the connecting block 206 and the plurality of connecting plates 201 are rotatably connected to the inner side of the top of the placing plate 1 through the driving shaft 205, and the bottoms of the plurality of connecting plates 201 are vertically connected to a plurality of equidistantly distributed magnetic bars 207, and the magnetic bars 207 on the plurality of connecting plates 201 are staggered, and a blanking mechanism 3 is installed at the bottom of the placing plate 1.
[0025] As a technical optimization solution of the present invention, a loading tray 202 is installed at the top edge of the placement tray 1, and a support plate 203 is connected between the bottom of the loading tray 202 and the side wall of the placement tray 1. Through the installation of the support plate 203, the loading tray 202 is installed stably, which facilitates the loading work on the placement tray 1.
[0026] As a technical optimization solution of the present invention, the unloading mechanism 3 includes a unloading trough 303. The unloading trough 303 is provided at the bottom of the placement plate 1. The length of the unloading trough 303 is smaller than the radius of the placement plate 1. The opening of the unloading trough 303 is conducive to the discharge of the material after de-ironization, which is convenient for recycling and processing.
[0027] As a technical optimization solution of the present invention, a lower hopper 301 is installed at the bottom of the placement tray 1, one end of the lower hopper 301 extends to the outside of the placement tray 1, and the top of the lower hopper 301 is located at the bottom of the lower trough 303. The installation of the lower hopper 301 facilitates the reception of the material discharged from the lower trough 303 and discharges it into the collection box for recycling and storage.
[0028] As a technical optimization solution of the present invention, a rotating plate 304 is provided inside the discharge chute 303, and the rotating plate 304 is rotatably connected to the inside of the discharge chute 303 through a rotating shaft 305. The top side of the rotating plate 304 is flush with the bottom of the placement plate 1, and one end of the rotating shaft 305 extends to the outside of the placement plate 1. Through the installation of the rotating plate 304, it is convenient to block the discharge chute 303 and realize the iron removal of the material. After iron removal, the rotating shaft 305 is rotated, and the rotating shaft 305 drives the rotating plate 304 to rotate, so that the discharge chute 303 is opened, which is convenient for the discharge and discharge of the material.
[0029] As a technical optimization solution of the present invention, a knob 302 is installed on the rotating shaft 305, and the knob 302 is rotatably connected to the outer side of the placement plate 1 through the rotating shaft 305. The outer side of the knob 302 is a wavy structure. The installation of the knob 302 is conducive to controlling the rotating shaft 305, realizing the opening and closing control of the rotating plate 304, and making the operation more convenient.
[0030] As a technical optimization solution of the present invention, rubber sleeves 306 are respectively installed at both ends of the rotating shaft 305, and the rubber sleeves 306 are rotatably connected to the inner side wall of the placement tray 1. Through the installation of the rubber sleeves 306, a certain friction force is generated when the rotating shaft 305 rotates with the inner side of the placement tray 1, so that the rotating plate 304 is not easy to loosen.
[0031] As a technical optimization solution of the present invention, a cleaning mechanism 4 is installed on the connecting plate 201, and the cleaning mechanism 4 includes a scraper 404. A plurality of the connecting plates 201 are respectively provided with a scraper 404 at the bottom, and a plurality of the scrapers 404 are respectively provided with equidistantly distributed through holes 406. The plurality of scrapers 404 are slidingly connected to the outer sides of the plurality of magnetic bars 207 through the plurality of through holes 406. Through the installation of the plurality of scrapers 404, with the cooperation of the through holes 406, the scrapers 404 can scrape off the adsorbed iron powder on the magnetic bars 207, making cleaning more convenient.
[0032] As a technical optimization solution of the present invention, a plurality of control rods 403 distributed in a ring are slidably connected to the connecting block 206, and the bottoms of the plurality of control rods 403 extend to the outside of the connecting block 206 and are vertically connected to one end of the plurality of scrapers 404. A mounting plate 402 is provided on the top of the connecting block 206, and the tops of the plurality of control rods 403 are vertically connected to the bottoms of the mounting plate 402. The installation of the plurality of control rods 403 facilitates the drive control of the scrapers 404. The installation of the mounting plate 402 allows the plurality of control rods 403 to be connected, thereby realizing synchronous control of the plurality of control rods 403 and enabling the plurality of scrapers 404 to slide and clean simultaneously.
[0033] As a technical optimization solution of the present invention, the mounting plate 402 is a disc-shaped structure, and a handle 401 is installed on the top of the mounting plate 402. The multiple control rods 403 are respectively slidably connected to the inside of the connecting block 206 through the reset spring 405. The installation of the handle 401 is conducive to the drive control of the mounting plate 402, and the operation is more convenient. The installation of the reset spring 405 allows the control rod 403 to be reset, so that the scraper 404 remains in contact with the connecting plate 201, which facilitates the iron-absorbing work of the magnetic rod 207.
[0034] When the utility model is in use, firstly, the power is turned on to make the motor 204 work, and the motor 204 drives the connecting block 206 and the plurality of connecting plates 201 to rotate, so that the plurality of staggered magnetic rods 207 move in a circular motion inside the placement disk 1, and then the material is evenly discharged through the loading disk 202, so that the material is introduced into the placement disk 1. After the material enters the placement disk 1, the plurality of connecting plates 201 drive the magnetic rods 207 to scrape the material, and the plurality of magnetic rods 207 flip the material, so that the magnetic rods 207 adsorb the iron filings in the material, thereby achieving the iron removal work of the material. The magnetic rods 207 on the plurality of connecting plates 201 are staggered, so that the material is staggered and flipped, so that the iron removal effect is better. After working for a certain period of time, the knob 302 is turned to rotate the rotating plate 304, which is beneficial to the discharge chute 303. Open it to allow the material to be discharged through the discharge hopper 301 for convenient recycling and storage. After the material is discharged, turn off the power, pull the handle 401 to separate the multiple connecting blocks 206 from the drive shaft 205, take out the multiple connecting plates 201, and place them on the workbench through the multiple connecting plates 201. Press the handle 401 to make the handle 401 drive the mounting plate 402 to drive the multiple control rods 403. The multiple control rods 403 break away from the elastic force of the reset spring 405 and slide down, so that the multiple scrapers 404 slide on the multiple magnetic rods 207 to scrape off the iron filings adsorbed on the magnetic rods 207. After scraping multiple times, remove the external force to reset the control rod 403, and the scraper 404 fits with the connecting plate 201. Finally, install the connecting block 206 to engage with the drive block, which is convenient for material de-ironization work again.
[0035] It will be apparent to those skilled in the art that the present invention is not limited to the details of the exemplary embodiments described above and that the present invention can be implemented in other specific forms without departing from the spirit or essential characteristics of the present invention. Therefore, the embodiments should be considered in all respects as illustrative and non-restrictive, and the scope of the present invention is defined by the appended claims, not the foregoing description, and all variations within the meaning and range of equivalents of the claims are intended to be encompassed within the present invention. Any reference sign in a claim should not be construed as limiting the claim to which it relates.
[0036] In addition, it should be understood that although this specification is described in terms of implementation methods, not every implementation method contains only one independent technical solution. This narrative method of the specification is only for the sake of clarity. Those skilled in the art should regard the specification as a whole. The technical solutions in each embodiment can also be appropriately combined to form other implementation methods that can be understood by those skilled in the art.
Claims
1. A synthetic mica sheet iron removal device for thorough iron removal, comprising a placement plate (1), characterized in that: A separation mechanism (2) is installed on the placement disk (1), and the separation mechanism (2) includes a drive shaft (205). The drive shaft (205) is rotatably connected to the center of the top of the placement disk (1). The top of the drive shaft (205) is engaged with a connection block (206). The outer side of the connection block (206) is vertically connected to a plurality of connection plates (201) distributed in an annular shape and at equal intervals. The bottoms of the plurality of connection plates (201) are vertically connected to a plurality of magnetic bars (207) distributed at equal intervals, and the magnetic bars (207) on the plurality of connection plates (201) are staggered. A blanking mechanism (3) is installed at the bottom of the placement disk (1).
2. The synthetic mica sheet iron removal device for thorough iron removal according to claim 1, characterized in that: The placement tray (1) is a cylindrical structure. A motor (204) is installed at the bottom of the placement tray (1). The output shaft of the motor (204) is connected to a drive shaft (205). A loading tray (202) is installed at the top edge of the placement tray (1). A support plate (203) is connected between the bottom of the loading tray (202) and the side wall of the placement tray (1).
3. The synthetic mica sheet iron removal device for thorough iron removal according to claim 1, characterized in that: The material discharge mechanism (3) comprises a material discharge trough (303), and the bottom of the placement tray (1) is provided with a material discharge trough (303), and the length of the material discharge trough (303) is smaller than the radius of the placement tray (1).
4. The synthetic mica sheet iron removal device for thorough iron removal according to claim 3, characterized in that: A lower hopper (301) is installed at the bottom of the placement tray (1), one end of the lower hopper (301) extends to the outside of the placement tray (1), and the top of the lower hopper (301) is located at the bottom of the lower trough (303).
5. The synthetic mica sheet iron removal device for thorough iron removal according to claim 4, characterized in that: A rotating plate (304) is provided inside the material discharge chute (303), and the rotating plate (304) is rotatably connected to the inside of the material discharge chute (303) via a rotating shaft (305). The top side of the rotating plate (304) is flush with the bottom of the placement tray (1), and one end of the rotating shaft (305) extends to the outside of the placement tray (1).
6. The synthetic mica sheet iron removal device for thorough iron removal according to claim 5, characterized in that: A turning knob (302) is mounted on the rotating shaft (305), and the turning knob (302) is rotatably connected to the outer side of the placement plate (1) via the rotating shaft (305), and the outer side of the turning knob (302) is a wave-shaped structure.
7. The synthetic mica sheet iron removal device for thorough iron removal according to claim 6, characterized in that: Rubber sleeves (306) are respectively installed at both ends of the rotating shaft (305), and the rubber sleeves (306) are rotatably connected to the inside of the side wall of the placement plate (1).
8. The synthetic mica sheet iron removal device for thorough iron removal according to claim 1, characterized in that: A cleaning mechanism (4) is installed on the connecting plate (201), and the cleaning mechanism (4) includes a scraper (404). The bottoms of the multiple connecting plates (201) are respectively provided with a scraper (404), and the multiple scrapers (404) are respectively provided with through holes (406) distributed at equal intervals. The multiple scrapers (404) are slidably connected to the outer sides of the multiple magnetic bars (207) through the multiple through holes (406).
9. The synthetic mica sheet iron removal device for thorough iron removal according to claim 8, characterized in that: The connecting block (206) is slidably connected to a plurality of control rods (403) distributed in an annular shape, the bottoms of the plurality of control rods (403) respectively extend to the outside of the connecting block (206) and are vertically connected to one end of the plurality of scrapers (404), the top of the connecting block (206) is provided with a mounting plate (402), and the tops of the plurality of control rods (403) are respectively vertically connected to the bottom of the mounting plate (402).
10. The synthetic mica sheet iron removal device for thorough iron removal according to claim 9, characterized in that: The mounting plate (402) is a disc-shaped structure. A handle (401) is installed on the top of the mounting plate (402). The plurality of control rods (403) are respectively slidably connected to the inside of the connecting block (206) via return springs (405).