Anti-corrosion paint spraying equipment for electric power facility equipment manufacturing

Through the design of splash-proof wind and positioning clamping components, the problems of paint mist floating and uneven spraying during the painting process of power facilities equipment are solved, and the quality of spraying and operational safety is improved, reducing cleaning costs and health risks.

CN223288339UActive Publication Date: 2025-09-02HANGZHOU HONGLI COMPLETE ELECTRIC TECH CO LTD
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Patent Information

Application Number
CN202422713614.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-07
Publication Date
2025-09-02
Estimated Expiration
2034-11-07

AI Technical Summary

Technical Problem

During the painting process of existing power facilities and equipment, the dissipation of paint mist leads to pollution, uneven spraying and the spread of harmful substances, affecting the quality of spraying and the health of operators.

Method used

The splash-proof wind blowing assembly and positioning clamping assembly are adopted. The splash-proof wind blowing assembly drives the eccentric wheel and bevel gear system through a dual-axis motor to drive the protective baffle to block the paint mist. The positioning clamping assembly fixes the equipment through the pull pin and the clamping plate to ensure the stability of the spraying; at the same time, the mini water pump and the nozzle system achieve uniform spraying of paint.

Benefits of technology

Effectively prevent the paint mist from drifting, reduce cleaning difficulty and health risks, ensure uniformity of spraying, improve efficiency and accelerate drying, and reduce safety hazards.

✦ Generated by Eureka AI based on patent content.

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    Figure CN223288339U_ABST
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Abstract

The utility model relates to the technical field of electric power equipment manufacturing, and discloses electric power facility equipment manufacturing anti-corrosion paint spraying equipment which comprises a base and a filter screen, the filter screen is fixedly connected to the middle of the base, a sliding seat is slidably connected to the middle of the base, a paint box is fixedly connected to the top of the sliding seat, and a spraying pipe is fixedly connected to the bottom of the sliding seat. A hose is fixedly connected to the interior of the paint box, the outer wall of the hose penetrates through the sliding seat and is fixedly connected to the interior of the spraying pipe, a mini water pump is fixedly connected to the outer wall of the hose, a bottom plate is fixedly connected to the inner wall of the lower portion of the base, and a splash-proof air blowing assembly used for shielding paint mist is arranged in the middle of the base. The protective baffles on the two sides are adjusted to move in the vertical direction, flying paint mist in the operation process is shielded, harmful substances are prevented from being diffused into air, the health risk of operators is reduced, meanwhile, the electric power facilities and instruments subjected to paint spraying treatment are synchronously blown and dried, and drying of paint on the outer walls of the electric power facilities and instruments is accelerated.
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Description

Technical Field

[0001] The utility model relates to the technical field of electric power equipment manufacturing, in particular to anti-corrosion paint spraying equipment for manufacturing electric power facility equipment. Background Art

[0002] Power facility equipment refers to various equipment and facilities used for power transmission, distribution, and power system operation. According to design requirements, the required raw materials are purchased and processed and manufactured, including cutting, welding, stamping, injection molding and other processes, to produce various components and parts. Some power facility equipment is usually used outdoors or in humid environments and is easily corroded by corrosive substances such as humidity, acid rain, and salt spray in the atmosphere. Therefore, after processing and manufacturing, it is necessary to use spray painting equipment to carry out anti-corrosion treatment to isolate the equipment from contact with the external environment, effectively prevent corrosion, and prevent moisture and pollutants from entering the equipment. It protects the normal operation of electrical components and connectors and avoids electrical failures and short circuits.

[0003] In the prior art, when spraying paint on power facilities and equipment, the sprayed paint forms a paint mist. The paint mist and solvent will drift to surrounding equipment, tools, the ground, etc., causing these objects to be contaminated, increasing the difficulty and cost of subsequent cleaning. In addition, during the spraying process, external environmental factors (such as wind speed, airflow, etc.) may interfere with the spraying effect, resulting in uneven coating, poor adhesion, and even spray leakage or overspray, thereby affecting the final spraying quality. In addition, the paint material may contain volatile organic compounds or other harmful substances. If no shielding protection is provided, these harmful substances may spread into the air, increasing the health risks of operators and possibly causing safety hazards such as fire.

[0004] Therefore, an anti-corrosion painting device for manufacturing electric power facility equipment is proposed. Utility Model Content

[0005] The purpose of the utility model is to provide an anti-corrosion painting device for manufacturing electric power equipment to solve the problems raised in the above background technology.

[0006] To achieve the above-mentioned purpose, the present invention provides the following technical solutions: an anti-corrosion paint spraying device for manufacturing electric power equipment, comprising a base and a filter, the filter being fixedly connected to the middle of the base, a slide being slidably connected to the middle of the base, a paint box being fixedly connected to the top of the slide, a nozzle being fixedly connected to the bottom of the slide, a hose being fixedly connected to the interior of the paint box, the outer wall of the hose passing through the slide and fixedly connected to the interior of the nozzle, a mini water pump being fixedly connected to the outer wall of the hose, a bottom plate being fixedly connected to the lower inner wall of the base, and a splash-proof wind-blowing component for shielding paint mist being provided in the middle of the base, wherein:

[0007] The splash-proof wind-blowing assembly includes a double-shaft motor, the double-shaft motor is fixedly connected to the top of the base, the upper driving end of the double-shaft motor is fixedly connected to the eccentric wheel, the outer wall of the slide is rotatably connected to the middle of the eccentric wheel, the lower driving end of the double-shaft motor is fixedly connected to the main bevel gear, both sides of the bottom of the base are rotatably connected to the auxiliary bevel gears, the tops of the auxiliary bevel gears on both sides are meshed and connected to the bottom of the main bevel gear, the middle parts of the auxiliary bevel gears on both sides are fixedly connected to one side pulley, both sides of the inner wall of the base are rotatably connected to one side pulley, and the pulleys on both sides are connected by a connecting belt;

[0008] A positioning clamping assembly for fixing electrical equipment is provided in the middle of the base, wherein:

[0009] The positioning clamping assembly includes a placement seat, which is fixedly connected to the top of the base plate, and pull pins are slidably connected to the middle parts of both sides of the placement seat, and one end of the opposite surface of the pull pins on both sides is fixedly connected to the clamping plate, and limiting grooves are provided on both sides of the top of the placement seat, and the bottoms of the clamping plates on both sides are slidably connected to the inner walls of the limiting grooves, and the outer walls of the pull pins on both sides are sleeved with connecting springs, one end of the connecting spring is fixedly connected to the clamping plate, and the other end of the connecting spring is fixedly connected to the placement seat.

[0010] Preferably, a transmission gear is fixedly connected to the middle of the outer wall of the pulley on the other side, and spring telescopic plates are provided on both sides of the outer wall of the base.

[0011] Preferably, the tops of the spring telescopic plates on both sides are fixedly connected with toothed plates, and the toothed plates on both sides are respectively meshed with the transmission gears on both sides.

[0012] Preferably, guide blocks are fixedly connected to both sides of the outer wall of the base, and the inner walls of the tooth plates on both sides are slidably connected to the inner walls of the guide blocks on both sides.

[0013] Preferably, the top ends of the tooth plates on both sides are fixedly connected with protective baffles, and the outer walls of the protective baffles on both sides are slidably connected to the inner wall of the base.

[0014] Preferably, a fan blade is fixedly connected to the middle portion of the inner wall of the pulley on the other side.

[0015] Compared with the prior art, the beneficial effects of the present invention are:

[0016] 1. During the painting process of electrical equipment, the protective baffles on both sides are adjusted to move in the vertical direction synchronously to block the flying paint mist during the operation, preventing the paint mist and solvent from drifting to the surrounding equipment, tools, ground, etc., preventing these objects from being contaminated, and reducing the difficulty and cost of subsequent cleaning. During the painting process, the staff can stand on the outside of the protective baffle to operate, preventing volatile organic compounds or other harmful substances from being spread into the air without shielding and protection, reducing the health risks of the operators. At the same time, during the adjustment and protection process, the fan blades can be driven to rotate around the electrical equipment, so that the drying process can be carried out synchronously after the painting process, accelerating the drying of the paint on the outer wall of the electrical equipment;

[0017] 2. The positioning clamping assembly can be used to fix electrical equipment of different sizes before painting, ensuring that the electrical equipment can maintain a stable position during the spraying process to avoid uneven spraying caused by shaking or movement, which helps to obtain uniform and consistent coating quality, reduce the time for adjustment and repositioning, and improve the efficiency of the spraying operation. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Figure 1 This is a three-dimensional schematic diagram of the overall device of the utility model;

[0019] Figure 2 This is a schematic top view of the overall device of the utility model;

[0020] Figure 3 For this utility model Figure 2 A magnified schematic diagram of point A in the middle;

[0021] Figure 4 This is a side view schematic diagram of the overall device of the utility model;

[0022] Figure 5 For this utility model Figure 4 A magnified schematic diagram of point B in the middle;

[0023] Figure 6 It is a vertical cross-sectional schematic diagram of the base of the utility model.

[0024] In the picture:

[0025] 1. Base; 2. Filter; 3. Slide; 4. Paint tank; 5. Hose; 6. Mini water pump; 7. Spray nozzle;

[0026] The splash-proof wind-blowing assembly includes: 81, dual-axis motor; 82, eccentric wheel; 83, main bevel gear; 84, auxiliary bevel gear; 85, pulley; 86, connecting belt; 87, transmission gear; 88, tooth plate; 89, guide block; 810, spring expansion plate; 811, protective baffle; 812, fan blade;

[0027] The positioning and clamping assembly includes: 91, a placement seat; 92, a pull pin; 93, a clamping plate; 94, a connecting spring; 95, a limiting groove;

[0028] 10. Base plate. DETAILED DESCRIPTION

[0029] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0030] See also Figures 1 to 6 , is an embodiment provided by the utility model: an anti-corrosion painting equipment for manufacturing electric power equipment, comprising a base 1 and a filter 2, the filter 2 is fixedly connected to the middle of the base 1, the middle of the base 1 is slidably connected to a slide 3, the top of the slide 3 is fixedly connected to a paint box 4, the bottom of the slide 3 is fixedly connected to a nozzle 7, the inside of the paint box 4 is fixedly connected to a hose 5, the outer wall of the hose 5 passes through the slide 3 and is fixedly connected to the inside of the nozzle 7, the outer wall of the hose 5 is fixedly connected to a mini water pump 6, the lower inner wall of the base 1 is fixedly connected to a bottom plate 10, and a splash-proof wind-blowing component for shielding paint mist is provided in the middle of the base 1, wherein:

[0031] The splash-proof wind-blowing assembly includes a dual-axis motor 81, which is fixedly connected to the top of the base 1, and the upper driving end of the dual-axis motor 81 is fixedly connected to the eccentric wheel 82. The outer wall of the slide 3 is rotatably connected to the middle of the eccentric wheel 82, and the lower driving end of the dual-axis motor 81 is fixedly connected to the main bevel gear 83. Both sides of the bottom of the base 1 are rotatably connected to the secondary bevel gears 84, and the tops of the secondary bevel gears 84 on both sides are meshed and connected to the bottom of the main bevel gear 83. The middle parts of the secondary bevel gears 84 on both sides are fixedly connected to a side pulley 85, and both sides of the inner wall of the base 1 are rotatably connected to the side pulley 85. The pulleys 85 on both sides are connected by a connecting belt 86.

[0032] Among them: a plurality of atomizing nozzles are provided at the bottom of the nozzle 7, and both ends of the bottom plate 10 are provided with semicircular grooves to facilitate the collection of excess paint flowing after the diversion spraying;

[0033] Better: The dual-axis motor 81 drives the eccentric wheel 82 to rotate, so that the slide 3 can slide horizontally along the cross bar in the middle of the base 1. At the same time, the mini water pump 6 operates to transport the paint in the paint box 4 from the hose 5 to the inside of the nozzle 7 for downward spraying. The filter screen 2 set in the middle of the base 1 can process the paint, screen out the particulate matter contained in the paint, and then spray it downward to perform paint anti-corrosion treatment on the power facilities and equipment. As the dual-axis motor 81 operates, the main bevel gear 83 under the base 1 also rotates synchronously, so that the secondary bevel gears 84 on both sides that are meshed with it can also rotate, thereby providing rotation conditions for the rotation of the pulleys 85 on both sides.

[0034] The middle part of the base 1 is provided with a positioning clamping assembly for fixing the electrical equipment, wherein:

[0035] The positioning clamping assembly includes a placement seat 91, which is fixedly connected to the top of the base plate 10. Pull pins 92 are slidably connected to the middle parts of both sides of the placement seat 91. One end of the opposite surface of the pull pins 92 on both sides is fixedly connected to a clamping plate 93. Limiting grooves 95 are provided on both sides of the top of the placement seat 91. The bottoms of the clamping plates 93 on both sides are slidably connected to the inner walls of the limiting grooves 95. The outer walls of the pull pins 92 on both sides are sleeved with connecting springs 94. One end of the connecting spring 94 is fixedly connected to the clamping plate 93, and the other end of the connecting spring 94 is fixedly connected to the placement seat 91.

[0036] The bottom size of the clamping plate 93 corresponds to the limiting groove 95, and the material of the clamping plate 93 is soft rubber.

[0037] Better: The power facility equipment is stacked on the placement seat 91, and the pull pins 92 on both sides are pulled outward by compressing the connecting springs 94 on both sides, so that the clamping plates 93 on both sides can be stably attached to the outer wall of the power facility equipment to position it. The setting of the limit groove 95 can provide a guide for the movement of the clamping plate 93 to avoid angular deviation during the movement process.

[0038] A transmission gear 87 is fixedly connected to the middle part of the outer wall of the pulley 85 on the other side, and a spring telescopic plate 810 is provided on both sides of the outer wall of the base 1. The tops of the spring telescopic plates 810 on both sides are fixedly connected to toothed plates 88. The toothed plates 88 on both sides are respectively meshed with the transmission gears 87 on both sides. Guide blocks 89 are fixedly connected to both sides of the outer wall of the base 1. The inner walls of the toothed plates 88 on both sides are slidably connected to the inner walls of the guide blocks 89 on both sides. The tops of the toothed plates 88 on both sides are fixedly connected to protective baffles 811. The outer walls of the protective baffles 811 on both sides are slidably connected to the inner wall of the base 1. The middle part of the inner wall of the pulley 85 on the other side is fixedly connected to a fan blade 812;

[0039] Wherein: the spring expansion plate 810 is symmetrically arranged on both sides about the vertical center line of the base 1;

[0040] Better: As the pulley 85 on one side follows the rotation of the secondary bevel gear 84, the pulley 85 on the other side can be driven to rotate with the cooperation of the connecting belt 86, so that the transmission gear 87 fixedly connected to the pulley 85 can follow the rotation, so that the toothed plate 88 meshing with it can move in the vertical direction, driving the protective baffle 811 to move up and down inside the base 1. When the painting operation is in progress, the paint mist flying on both sides of the staff's operating position is blocked to avoid harm to the staff's body. At the same time, as the transmission gear 87 rotates and adjusts, it can also drive the fan blades 812 to rotate in the middle of both sides of the base 1, and blow air to the power facilities and equipment that have been painted on the placement seat 91, thereby accelerating the drying of the surface paint.

[0041] The above implementation works as follows:

[0042] The steps for running the job are as follows:

[0043] The power facility equipment is stacked on the placement seat 91, and the pull pins 92 on both sides are pulled outward by compressing the connecting springs 94 on both sides, so that the clamping plates 93 on both sides can be stably attached to the outer wall of the power facility equipment to position it. The setting of the limit groove 95 can provide a guide for the movement of the clamping plate 93 to avoid angular deviation during the movement process. The dual-axis motor 81 drives the eccentric wheel 82 to rotate, so that the slide 3 can slide horizontally along the crossbar in the middle of the base 1. At the same time, the mini water pump 6 operates to transport the paint in the paint box 4 through the hose 5 to the inside of the nozzle 7 and spray it downward. The filter screen 2 set in the middle of the base 1 can process the paint, filter out the particulate matter contained in the paint, and then spray it downward to perform paint anti-corrosion treatment on the power facility equipment;

[0044] As the dual-axis motor 81 operates, the main bevel gear 83 under the base 1 also rotates synchronously, so that the secondary bevel gears 84 on both sides meshing with it can also rotate accordingly, thereby providing rotation conditions for the rotation of the pulleys 85 on both sides. With the cooperation of the connecting belt 86, the rotation of the pulley 85 on the other side can be driven, so that the transmission gear 87 fixedly connected to the pulley 85 can rotate accordingly, so that the toothed plate 88 meshing with it can move in the vertical direction, driving the protective baffle 811 to move up and down inside the base 1. When the painting operation is in progress, the paint mist flying on both sides of the staff's operating position is blocked to avoid harm to the staff's body. At the same time, as the transmission gear 87 rotates and adjusts, it can also drive the fan blades 812 to rotate in the middle of both sides of the base 1, and blow air to the power facilities and equipment that have been painted on the placement seat 91, accelerate the drying of the surface paint, and thus facilitate the subsequent manufacturing operations.

[0045] It should be noted that, in this document, relational terms such as first and second, etc., are used only to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply the existence of any such actual relationship or order between these entities or operations. Moreover, the terms "comprises," "comprising," or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article, or device comprising a series of elements includes not only those elements, but also other elements not explicitly listed, or elements inherent to such process, method, article, or device. In the absence of further limitations, an element defined by the phrase "comprising a ..." does not exclude the presence of other identical elements in the process, method, article, or device comprising the element.

[0046] Although the embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and variations may be made to these embodiments without departing from the principles and spirit of the present invention, and the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. An anti-corrosion painting device for manufacturing power equipment, comprising a base (1) and a filter (2), characterized in that: The filter (2) is fixedly connected to the middle of the base (1), the middle of the base (1) is slidably connected to a slide seat (3), the top of the slide seat (3) is fixedly connected to a paint box (4), the bottom of the slide seat (3) is fixedly connected to a nozzle (7), the inside of the paint box (4) is fixedly connected to a hose (5), the outer wall of the hose (5) passes through the slide seat (3) and is fixedly connected to the inside of the nozzle (7), the outer wall of the hose (5) is fixedly connected to a mini water pump (6), the lower inner wall of the base (1) is fixedly connected to a bottom plate (10), and the middle of the base (1) is provided with a splash-proof wind-blowing component for shielding paint mist, wherein: The splash-proof wind-blowing assembly includes a dual-axis motor (81), the dual-axis motor (81) is fixedly connected to the top of the base (1), the upper driving end of the dual-axis motor (81) is fixedly connected to the eccentric wheel (82), the outer wall of the slide (3) is rotatably connected to the middle of the eccentric wheel (82), the lower driving end of the dual-axis motor (81) is fixedly connected to the main bevel gear (83), both sides of the bottom of the base (1) are rotatably connected to the auxiliary bevel gears (84), the tops of the auxiliary bevel gears (84) on both sides are meshed and connected to the bottom of the main bevel gear (83), the middle parts of the auxiliary bevel gears (84) on both sides are fixedly connected to a side pulley (85), both sides of the inner wall of the base (1) are rotatably connected to the side pulley (85), and the pulleys (85) on both sides are connected by a connecting belt (86); A positioning clamping assembly for fixing electrical equipment is provided in the middle of the base (1), wherein: The positioning clamping assembly includes a placement seat (91), the placement seat (91) is fixedly connected to the top of the base plate (10), and the middle parts of both sides of the placement seat (91) are slidably connected to pull pins (92), and one end of the opposite surface of the pull pins (92) on both sides is fixedly connected to a clamping plate (93), and both sides of the top of the placement seat (91) are provided with limiting grooves (95), and the bottoms of the clamping plates (93) on both sides are slidably connected to the inner walls of the limiting grooves (95), and the outer walls of the pull pins (92) on both sides are sleeved with connecting springs (94), one end of the connecting spring (94) is fixedly connected to the clamping plate (93), and the other end of the connecting spring (94) is fixedly connected to the placement seat (91).

2. The anti-corrosion painting equipment for manufacturing electric power equipment according to claim 1, characterized in that: A transmission gear (87) is fixedly connected to the middle of the outer wall of the pulley (85) on the other side, and spring telescopic plates (810) are provided on both sides of the outer wall of the base (1).

3. The anti-corrosion painting equipment for manufacturing electric power equipment according to claim 2, characterized in that: The tops of the spring expansion and contraction plates (810) on both sides are fixedly connected with toothed plates (88), and the toothed plates (88) on both sides are respectively meshed with the transmission gears (87) on both sides.

4. The anti-corrosion painting equipment for manufacturing electric power equipment according to claim 3, characterized in that: Guide blocks (89) are fixedly connected to both sides of the outer wall of the base (1), and the inner walls of the tooth plates (88) on both sides are slidably connected to the inner walls of the guide blocks (89) on both sides.

5. The anti-corrosion painting equipment for manufacturing electric power equipment according to claim 4, characterized in that: The top ends of the tooth plates (88) on both sides are fixedly connected to protective baffles (811), and the outer walls of the protective baffles (811) on both sides are slidably connected to the inner wall of the base (1).

6. The anti-corrosion painting equipment for manufacturing electric power equipment according to claim 5, characterized in that: A fan blade (812) is fixedly connected to the middle portion of the inner wall of the pulley (85) on the other side.