Toner cartridge detection mechanism

Automatically identifying the toner image of the toner cartridge through the visual camera and vision control system, solving the problem of low manual detection efficiency and large error in the prior art, and achieving efficient and accurate toner cartridge detection.

CN223288534UActive Publication Date: 2025-09-02ZHUHAI ZHONGKAI IMAGING PROD CO LTD
View PDF 0 Cites 0 Cited by

Patent Information

Application Number
CN202422490317.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-10-14
Publication Date
2025-09-02
Estimated Expiration
2034-10-14

AI Technical Summary

Technical Problem

Existing toner cartridge detection agencies rely on manual identification of printed images with naked eyes, resulting in low detection efficiency and large errors, resulting in unqualified toner cartridges entering the market.

Method used

A visual camera is used to collect toner image information on the photosensitive drum, and compare it with the stored image information through the visual control system to automatically judge the qualification of the toner cartridge, replacing manual detection.

Benefits of technology

Improve the accuracy and efficiency of the inspection, reduce manual errors, and ensure that qualified toner cartridges do not flow into the market.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN223288534U_ABST
    Figure CN223288534U_ABST
Patent Text Reader

Abstract

The utility model discloses a selenium drum detection mechanism which comprises a photosensitive drum placing position, a visual control system, a printer control host, a charging roller, a laser transmitter, a magnetic roller, a waste powder scraper and a visual camera, and the charging roller, the laser transmitter, the magnetic roller, the waste powder scraper and the visual camera are arranged on the periphery of the photosensitive drum placing position. The visual camera is located between the waste powder scraper and the magnetic roller and is electrically connected with the visual control system, and the camera shooting end of the visual camera faces the photosensitive drum placing position. By adopting the technical scheme, the selenium drums are automatically identified and detected, manual work is replaced, errors caused by manual identification can be reduced, the detection accuracy and the detection efficiency are improved, and unqualified selenium drums are prevented from flowing into the market.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The utility model relates to the technical field related to selenium drums, in particular to a selenium drum detection mechanism. Background Art

[0002] The existing toner cartridge detection mechanism is: Figure 1 As shown, it includes a photosensitive drum placement position, a printer control host, a charging roller A1 distributed around the photosensitive drum placement position, a laser emitter A2, a transfer roller A3, a waste powder scraper A4, a magnetic roller A5 and a driving device for driving the photosensitive drum A6 to rotate. The charging roller is used to charge the photosensitive drum placed on the photosensitive drum placement position so that a uniform layer of charge is distributed on the surface of the photosensitive drum. The laser emitter receives image signal information from the printer control host to expose the surface of the photosensitive drum, causing a potential difference on the surface of the photosensitive drum. The toner on the surface of the magnetic roller is attracted by the charge on the surface of the photosensitive drum and jumps to the surface of the photosensitive drum to fill the potential difference, so that a toner image is formed on the surface of the photosensitive drum. The transfer roller A3 of the printer transfers the toner image on the surface of the photosensitive drum to the surface of the printing paper A7, which is then fixed by the printer to form a paper image. Then, the worker visually identifies the paper image and compares it with the image to be printed to determine whether the toner drum (i.e., the photosensitive drum) is qualified. Such detection efficiency is low, and there is a certain error in human eye recognition detection, which can easily lead to unqualified toner drums entering the market. Utility Model Content

[0003] In order to overcome the existing technical defects, the purpose of the present utility model is to provide a toner cartridge detection mechanism to solve the above technical problems.

[0004] The technical solutions adopted by the present invention to solve the technical problems are as follows:

[0005] According to one aspect of the present invention, a toner cartridge detection mechanism is designed, comprising: a photosensitive drum placement position, a visual control system, a printer control host, and a charging roller, a laser emitter, a magnetic roller, a waste powder scraper, and a visual camera arranged around the photosensitive drum placement position, wherein the laser emitter is electrically connected to the printer control host, the visual camera is located between the waste powder scraper and the magnetic roller, and is electrically connected to the visual control system, and one end of the visual camera is facing the photosensitive drum placement position.

[0006] By adopting the above technical solution, when the photosensitive drum needs to be inspected, it is placed in the photosensitive drum placement position. The toner image information on the photosensitive drum can be collected by the visual camera and fed back to the visual control system. The visual control system compares the received toner image information with the image stored thereon to determine whether the photosensitive drum (i.e., toner cartridge) is qualified. Compared with the existing method of judging whether the toner cartridge is qualified by comparing the printed paper image with the image to be printed by the worker's naked eye, automated identification and detection of toner cartridges replaces manual labor, which can reduce manual identification errors, improve detection accuracy and efficiency, and prevent unqualified toner cartridges from entering the market.

[0007] In order to better solve the above technical defects, the present invention also has a better technical solution:

[0008] In some embodiments, a powder discharging scraper is provided on one side of the magnetic roller.

[0009] In some embodiments, a waste powder bin is provided below the waste powder scraper.

[0010] In some embodiments, a carbon powder bin is provided below the magnetic roller. BRIEF DESCRIPTION OF THE DRAWINGS

[0011] Figure 1 It is a schematic diagram of an existing toner cartridge detection mechanism;

[0012] Figure 2 A schematic diagram of a toner cartridge detection mechanism according to an embodiment of the present invention;

[0013] Reference numerals:

[0014] 1. Photosensitive drum; 2. Charging roller; 3. Laser emitter; 4. Magnetic roller; 5. Waste toner scraper; 6. Visual camera; 7. Waste toner bin; 8. Toner bin; 9. Toner scraper. DETAILED DESCRIPTION

[0015] To make the objectives, technical solutions, and advantages of the present invention more clearly understood, the present invention is further described below in conjunction with specific embodiments and with reference to the accompanying drawings. It should be understood that these descriptions are merely illustrative and are not intended to limit the scope of the present invention. Furthermore, descriptions of known structures and technologies are omitted in the following description to avoid unnecessary confusion regarding the concepts of the present invention.

[0016] In the description of the present invention, it should be understood that descriptions involving orientations, such as up, down, front, back, left, right, etc., indicating orientations or positional relationships, are based on the orientations or positional relationships shown in the accompanying drawings. They are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation. Therefore, they cannot be understood as limitations on the present invention.

[0017] In the description of the present invention, unless otherwise clearly defined, terms such as setting, installing, connecting, and fixing should be understood in a broad sense, and technicians in the relevant technical field can reasonably determine the specific meanings of the above terms in the present invention based on the specific content of the technical solution.

[0018] refer to Figure 2 As shown, the utility model provides a toner drum detection mechanism, including: a photosensitive drum placement position, a visual control system, a printer control host, and a charging roller 2, a laser emitter 3, a magnetic roller 4, a waste powder scraper 5 and a visual camera 6 arranged on the periphery of the photosensitive drum placement position. The photosensitive drum placement position is used to place the photosensitive drum 1, and a support frame for carrying the photosensitive drum is provided below the photosensitive drum placement position. The placement position of the photosensitive drum on the support frame cooperates with the placement position thereof, and also includes a driving device for driving the photosensitive drum 1 to rotate. The driving device is an existing conventional motor driving device, that is, the gear connected to the motor driving end is engaged with the gear at the end of the photosensitive drum to realize driving the photosensitive drum to rotate. When the photosensitive drum is placed in the placement position on the support frame, the gear at the end of the photosensitive drum is engaged with the gear at the motor driving end.

[0019] The charging roller 2 is arranged above the left side of the photosensitive drum placement position and is used to charge the photosensitive drum 1 placed in the photosensitive drum placement position.

[0020] The laser emitter 3 is arranged above the right side of the photosensitive drum placement position, and the emitting end of the laser emitter 3 is facing the photosensitive drum placement position. The laser emitter 3 is electrically connected to the printer control host. The printer control host is used to store the picture image to be printed and convert the picture image information into image signal information and transmit it to the laser emitter 3. The laser emitter 3 is used to receive the image signal information transmitted by the printer control host to expose the surface of the photosensitive drum 1 placed at the photosensitive drum placement position, so that a potential difference occurs in the potential of the surface of the photosensitive drum 1.

[0021] The waste toner scraper 5 is arranged on the left side of the photosensitive drum placement position, and a waste toner bin 7 is arranged below the waste toner scraper 5 . The waste toner bin 7 is used to receive the waste toner scraped off by the waste toner scraper 5 .

[0022] The magnetic roller 4 is arranged below the right side of the photosensitive drum, and a toner bin 8 is arranged below the magnetic roller 4 for storing toner. A powder scraper 9 is arranged on one side of the magnetic roller 4 for scraping off excess toner on the magnetic roller 4.

[0023] The visual camera 6 is located between the waste powder scraper 5 and the magnetic roller 4. One end of the visual camera 6 is facing the photosensitive drum placement position. The visual camera 6 is electrically connected to the visual control system. The visual camera 6 is used to collect the toner image information on the photosensitive drum 1 placed at the photosensitive drum placement position and feed it back to the visual control system. The visual control system is an existing conventional visual control system. The visual control system is used to store the image information to be printed, and compare the received toner image information with the image information stored thereon. The comparison result is: if the toner image is consistent with the stored image, the toner drum is judged to be qualified; if the toner image is inconsistent with the stored image, the toner drum is judged to be unqualified.

[0024] When used, this toner cartridge detection mechanism cooperates with a robot arm. The robot arm is used to take the photosensitive drum that needs to be inspected from the material picking position and place it on the photosensitive drum placement position, as well as take away the photosensitive drum from the photosensitive drum placement position. The robot arm is electrically connected to the visual control system. The visual control system is used to feed back information on whether the photosensitive drum inspection is qualified to the robot arm. When the robot arm receives the qualified information of the photosensitive drum, the robot arm takes away the qualified photosensitive drum and places it in the qualified product placement area. When the robot arm receives the unqualified information of the photosensitive drum, the robot arm takes away the unqualified photosensitive drum and places it in the unqualified product placement area. Then the robot arm places the photosensitive drum that needs to be inspected on the photosensitive drum placement position to realize continuous inspection.

[0025] The above are only some embodiments of the present invention. For ordinary technicians in this field, several modifications and improvements can be made without departing from the creative concept of the present invention, which all fall within the scope of protection of the present invention.

Claims

1. A toner cartridge detection mechanism, characterized in that: include: A photosensitive drum placement position, a visual control system, a printer control host, and a charging roller, a laser emitter, a magnetic roller, a waste powder scraper, and a visual camera arranged around the photosensitive drum placement position. The laser emitter is electrically connected to the printer control host. The visual camera is located between the waste powder scraper and the magnetic roller and is electrically connected to the visual control system. One end of the visual camera is facing the photosensitive drum placement position.

2. A toner cartridge detection mechanism according to claim 1, characterized in that: A powder discharging scraper is provided on one side of the magnetic roller.

3. A toner cartridge detection mechanism according to claim 1 or 2, characterized in that: A waste powder bin is provided below the waste powder scraper.

4. A toner cartridge detection mechanism according to claim 1 or 2, characterized in that: A carbon powder bin is provided below the magnetic roller.