Character-printed product and universal CCD detection equipment for left and right ears

Abstract

The utility model relates to a universal CCD (Charge Coupled Device) detection device for printed character products and left and right lugs, which comprises a rack, and a feeding station, a detection station and a discharging station are sequentially arranged at the upper end of the rack; the feeding mechanism is arranged on a feeding station, the feeding station is used for feeding products, and the products comprise a first product and a second product; the moving mechanism is arranged at the upper end of the rack, and the moving mechanism is used for driving the feeding mechanism to rotate among the feeding station, the detection station and the discharging station; the detection mechanism is arranged at the detection station and is used for detecting the first product and the second product; the rejecting mechanism is arranged adjacent to the detection mechanism and is used for rejecting defective products; the discharging mechanism is arranged at a discharging station, and the discharging station is used for discharging the products which are detected to be qualified; and the control mechanism is arranged at the upper end of the rack, and the feeding mechanism, the moving module, the detecting mechanism, the removing mechanism and the discharging mechanism are all electrically connected with the control mechanism. By the adoption of the structure, automatic feeding, detecting and discharging of printed character products and left and right lug products are completed, the production efficiency of the products is improved, and the occupied space of equipment is saved.

Description

Technical Field

[0001] The utility model relates to the technical field of earphone detection, in particular to a printed character product and a universal CCD detection device for left and right ears. Background Art

[0002] With the rapid development of the headphone market, Bluetooth headsets and headphones are gradually gaining ground. After injection molding, the left and right ear shells of Bluetooth headsets need to undergo surface electroplating, spray painting, and printing before shipment. Headphones also require screening for left and right ears. Existing technologies rely heavily on manual testing for most headphone parts, a method that suffers from low efficiency, low accuracy, and high labor costs. Some existing technologies use automated equipment for headphone testing, but each device can typically only test one type of headphone, requiring multiple testing devices, which takes up a large area and is expensive.

[0003] Therefore, there is an urgent need to provide a printed character product and a universal CCD detection device for left and right ears to solve the above problems. Utility Model Content

[0004] The purpose of the utility model is to overcome the shortcomings and defects of the existing technology and provide a universal CCD detection device for printed character products and left and right ears, which completes the automatic loading, detection and unloading of printed character products and left and right ear products, improves the production efficiency of the products, and saves the space occupied by the equipment.

[0005] The purpose of this utility model is achieved through the following technical solutions:

[0006] A printed character product and a universal CCD detection device for left and right ears, characterized by comprising:

[0007] The upper end of the frame is provided with a loading station, a testing station and an unloading station in sequence;

[0008] A loading mechanism is provided at the loading station, and is used to load products, including a first product and a second product;

[0009] A moving mechanism is provided at the upper end of the frame, and is used to drive the loading mechanism to rotate among the loading station, the inspection station and the unloading station;

[0010] A testing mechanism, provided at the testing station, for testing the first product and the second product;

[0011] A rejection mechanism is provided adjacent to the detection mechanism, and is used to reject defective products;

[0012] The unloading mechanism is provided at the unloading station, and the unloading station is used to unload the qualified products;

[0013] The control mechanism is arranged at the upper end of the frame, and the loading mechanism, the moving module, the detection mechanism, the rejection mechanism and the unloading mechanism are all electrically connected to the control mechanism.

[0014] Optionally, the feeding mechanism includes a feeding moving module, a blister tray and a positioning mechanism. The feeding moving module is arranged at the upper end of the frame, the blister tray is arranged at the upper end of the feeding moving module, and the positioning mechanism is connected to the blister tray. The feeding moving module is used to drive the blister tray to move in a direction close to or away from the moving mechanism.

[0015] Optionally, the feeding mechanism further includes a feeding clamping mechanism, the feeding clamping mechanism includes a first feeding clamping mechanism and a second feeding clamping mechanism, and the feeding clamping mechanism is connected to the moving mechanism.

[0016] Optionally, the blanking mechanism further includes a blanking clamping mechanism, the blanking clamping mechanism includes a first blanking clamping mechanism and a second blanking clamping mechanism, and the blanking clamping mechanism is connected to the moving mechanism.

[0017] Optionally, the moving mechanism includes a feed track assembly and a discharge track assembly, the feed track assembly is arranged between the loading mechanism and the detection mechanism, and the discharge track assembly is arranged between the detection mechanism and the unloading mechanism, the feed track assembly is used to drive the loading clamping mechanism to reciprocate between the loading station and the detection station, and the discharge track assembly is used to drive the unloading clamping mechanism to reciprocate between the detection station and the unloading station.

[0018] Optionally, the detection mechanism includes a fixed bracket, a first CCD detection mechanism, a second CCD detection mechanism and a waste box; the first CCD detection mechanism is arranged above the fixed bracket to detect the upper end of the product; the second CCD detection mechanism is arranged below the fixed bracket to detect the lower end of the product, and the waste box is connected to the side end of the fixed bracket.

[0019] Optionally, the detection mechanism further includes a positioning fixture, and the positioning fixture includes a first positioning fixture and a second positioning fixture, which are used to position the first product and the second product respectively.

[0020] Optionally, a protective shell is further provided at the upper end of the rack, and the protective shell cover is provided at the upper end of the rack.

[0021] Compared with the prior art, the present invention has the following beneficial effects:

[0022] In the present invention, a loading station, an inspection station and an unloading station are sequentially provided at the upper end of the frame. The loading mechanism is provided at the loading station, and the loading mechanism is used to load products, and the products include a first product and a second product; a moving mechanism is provided at the upper end of the frame, and the moving mechanism is used to drive the loading mechanism to rotate between the loading station, the inspection station and the unloading station to complete the inspection and unloading of the products; the inspection mechanism is provided at the inspection station, and the inspection mechanism is used to inspect the first product and the second product; the rejection mechanism is provided adjacent to the inspection mechanism, and the rejection mechanism is used to reject defective products, thereby ensuring the quality of the products; the unloading mechanism is provided at the unloading station, and the unloading station is used to unload products that have passed the inspection and are qualified. The control mechanism is provided at the upper end of the frame, and the operator operates the control mechanism to perform corresponding operations according to the loaded products. Each loading is the same product, that is, the two products can be inspected without interfering with each other. By setting up the above components, the automatic loading, detection and unloading of printed character products and left and right ear products are completed, which improves the production efficiency of the products and saves the space occupied by the equipment. BRIEF DESCRIPTION OF THE DRAWINGS

[0023] Figure 1 It is a schematic diagram of the shelling structure of the utility model.

[0024] Figure 2 It is a structural diagram of the present utility model.

[0025] Figure 3 It is a structural diagram of the feeding mechanism in the utility model.

[0026] Figure 4 It is a structural diagram of the moving mechanism in the utility model.

[0027] Figure 5 It is a structural diagram of the detection mechanism in the utility model.

[0028] Figure 6 It is a structural schematic diagram of the positioning fixture in the utility model.

[0029] Figure 7 It is a structural diagram of the feeding and clamping mechanism in the utility model.

[0030] The above drawings include the following reference numerals:

[0031] 1. Frame, 2. Loading mechanism, 21. Loading moving module, 22. Blister tray, 23. First loading clamping mechanism, 24. Second loading clamping mechanism, 3. Unloading mechanism, 31. Unloading moving module, 32. First unloading clamping mechanism, 33. Second unloading clamping mechanism, 4. Moving mechanism, 41. Feed track assembly, 42. Discharge track assembly, 5. Detection mechanism, 51. Fixed bracket, 52. First CCD detection mechanism, 53. Second CCD detection mechanism, 54. Waste box, 55. First positioning fixture, 56. Second positioning fixture, 6. Protective shell. DETAILED DESCRIPTION

[0032] The present invention will be described in further detail below with reference to the embodiments and drawings, but the embodiments of the present invention are not limited thereto.

[0033] The technical solution of the utility model provides a printed character product and a universal CCD detection device for left and right ears.

[0034] Reference Figures 1 to 7 , in this embodiment, including:

[0035] Frame 1, the upper end of frame 1 is provided with a loading station, a testing station and an unloading station in sequence;

[0036] A loading mechanism 2 is provided at a loading station for loading products, the products including a first product and a second product;

[0037] The moving mechanism 4 is provided at the upper end of the frame 1, and the moving mechanism 4 is used to drive the loading mechanism 2 to rotate between the loading station, the inspection station and the unloading station;

[0038] A testing mechanism 5 is provided at the testing station, and is used to test the first product and the second product;

[0039] The rejection mechanism is arranged adjacent to the detection mechanism 5 and is used to reject defective products;

[0040] The unloading mechanism 3 is provided at the unloading station, and the unloading station is used to unload the qualified products;

[0041] The control mechanism is arranged at the upper end of the frame 1 , and the loading mechanism 2 , the moving module, the detection mechanism 5 , the rejecting mechanism and the unloading mechanism 3 are all electrically connected to the control mechanism.

[0042] Optionally, in this embodiment, the printed character product and the universal CCD detection equipment for left and right ears include a frame 1, a loading mechanism 2, a moving mechanism 4, a detection mechanism 5, a rejection mechanism, a discharge mechanism 3 and a control mechanism. The upper end of the frame 1 is provided with a loading station, a detection station and a discharge station in sequence. The loading mechanism 2 is provided on the loading station, wherein the loading mechanism 2 is used to load the product, and the product includes a first product and a second product, wherein the first product is a Bluetooth headset shell and the second product is a head-mounted headset, that is, the loading mechanism 2 can load the Bluetooth headset shell or the head-mounted headset; the moving mechanism 4 is provided at the upper end of the frame 1, and the moving mechanism 4 is used to drive the loading mechanism 2 to rotate between the loading station, the detection station and the discharge station, that is, the moving mechanism 4 drives the product to rotate between the three stations in sequence, thereby completing the detection and discharge of the product; the detection mechanism 5 is provided at the detection station, and the detection mechanism 5 is used to load the first product and the second product. The product is inspected, that is, the Bluetooth headset shell and the headphone are inspected and distinguished, the printing results are inspected, and the left and right earphones are distinguished; the rejection mechanism is set adjacent to the detection mechanism 5, and the detection mechanism 5 is set according to the product placed in it. Products with unqualified printing or mixed left and right earphones are considered defective products and are rejected by the rejection mechanism to ensure product quality. The rejected products are then reprocessed; the unloading mechanism 3 is set at the unloading station, which is used to unload products that have passed the inspection and are qualified to complete the production of the products. The control mechanism is set at the upper end of the frame 1. The loading mechanism 2, the mobile module, the detection mechanism 5, the rejection mechanism and the unloading mechanism 3 are all electrically connected to the control mechanism. The equipment can load, inspect and unload two products. The operator operates the control mechanism and performs corresponding operations according to the loaded product. Each time the same product is loaded, the two products can be inspected without interfering with each other. Through the arrangement of the above components, the automatic loading, inspection and unloading of printed character products and left and right earphone products are completed, improving the production efficiency of the products and saving the space occupied by the equipment.

[0043] In this embodiment, the feeding mechanism 2 includes a feeding moving module 21, which includes a feeding moving module 21, a blister tray 22 and a positioning mechanism. The feeding moving module 21 is arranged at the upper end of the frame 1, and the blister tray 22 is arranged at the upper end of the feeding moving module 21, that is, the blister tray 22 is used to place the first product or the second product, and the positioning mechanism is connected to the blister tray 22. The positioning mechanism is used to position and fix the product placed in the blister tray 22 for subsequent loading. The feeding moving module 21 is used to drive the blister tray 22 to move in a direction close to or away from the moving mechanism 4 to complete the loading of the product; at the same time, the unloading mechanism 3 also includes a unloading moving module 31, a blister tray 22 and a positioning mechanism. The unloading moving module 31 is used to drive the blister tray 22 to move in a direction close to or away from the moving mechanism 4 to complete the unloading of the product.

[0044] In the present embodiment, the feeding mechanism 2 further includes a feeding clamping mechanism, which includes a first feeding clamping mechanism 23 and a second feeding clamping mechanism 24, and the feeding clamping mechanism is connected to the mobile mechanism 4. The first feeding clamping mechanism 23 is used to clamp the first product, and the second feeding clamping mechanism 24 is used to clamp the second product. The selection is made according to the product placed in the blister tray 22. If it is the first product, the first feeding clamping mechanism 23 is activated, and if it is the second product, the second feeding clamping mechanism 24 is activated. After clamping, the subsequent process is carried out with the mobile mechanism 4. Further, in the present embodiment, the unloading mechanism 3 further includes a unloading clamping mechanism, which includes a first unloading clamping mechanism 32 and a second unloading clamping mechanism 33. The unloading clamping mechanism is connected to the mobile mechanism 4 to unload the qualified products.

[0045] In this embodiment, the moving mechanism 4 includes a feed track assembly 41 and a discharge track assembly 42. The feed track assembly 41 is arranged between the loading mechanism 2 and the detection mechanism 5, and is used to drive the loading and clamping mechanism to reciprocate between the loading station and the detection station, and move the products in the loading and clamping mechanism to the detection mechanism 5 for detection; the discharge track assembly 42 is arranged between the detection mechanism 5 and the unloading mechanism 3, and is used to drive the unloading and clamping mechanism to reciprocate between the detection station and the unloading station, and move the products that pass the detection to the unloading mechanism 3 for unloading.

[0046] In this embodiment, the detection mechanism 5 includes a fixed bracket 51, a first CCD detection mechanism 52, a second CCD detection mechanism 53 and a waste box 54. The loading and clamping mechanism is used to place the product on the fixed bracket 51. The first CCD detection mechanism 52 is arranged above the fixed bracket 51 to detect the upper front of the product; the second CCD detection mechanism 53 is arranged below the fixed bracket 51 to detect the lower end of the product. The detection results of the two groups of detection mechanisms 5 are combined to determine whether the product is qualified. Qualified products are clamped by the unloading and clamping mechanism and then unloaded. If the product is unqualified, the rejection mechanism will work to reject the unqualified products into the waste box 54 for subsequent processing. Furthermore, in this embodiment, the detection mechanism 5 also includes a positioning fixture, which includes a first positioning fixture 55 and a second positioning fixture 56, which are used to position the first product and the second product respectively. If the loading and clamping mechanism clamps the first product, it is placed in the first positioning fixture 55 for CCD detection. If the loading and clamping mechanism clamps the second product, it is placed in the second positioning fixture 56 for CCD detection.

[0047] In this embodiment, a protective shell 6 is further provided at the upper end of the rack 1. The protective shell 6 is provided on the upper end of the rack 1. The provision of the protective shell 6 prevents the external environment from affecting the equipment and reduces the transmission of noise.

[0048] The above-described embodiments merely represent implementation methods of the present invention. While the descriptions are relatively specific and detailed, they should not be construed as limiting the scope of the present invention. It should be noted that a person skilled in the art would be able to make various modifications and improvements without departing from the concept of the present invention, and these modifications and improvements fall within the scope of protection of the present invention. Therefore, the scope of protection of the present invention shall be determined by the appended claims.

Claims

1. A printed character product and a universal CCD detection device for left and right ears, characterized in that: include: The upper end of the frame is provided with a loading station, a testing station and an unloading station in sequence; A loading mechanism is provided at the loading station, and is used to load products, including a first product and a second product; A moving mechanism is provided at the upper end of the frame, and is used to drive the loading mechanism to rotate among the loading station, the inspection station and the unloading station; A testing mechanism, provided at the testing station, for testing the first product and the second product; A rejection mechanism is provided adjacent to the detection mechanism, and is used to reject defective products; The unloading mechanism is provided at the unloading station, and the unloading station is used to unload the qualified products; The control mechanism is arranged at the upper end of the frame, and the loading mechanism, the moving module, the detection mechanism, the rejection mechanism and the unloading mechanism are all electrically connected to the control mechanism.

2. A printed character product and a universal CCD detection device for both left and right ears according to claim 1, characterized in that: The feeding mechanism includes a feeding moving module, a blister tray and a positioning mechanism. The feeding moving module is arranged at the upper end of the frame, the blister tray is arranged at the upper end of the feeding moving module, and the positioning mechanism is connected to the blister tray. The feeding moving module is used to drive the blister tray to move in a direction close to or away from the moving mechanism.

3. A printed character product and a universal CCD detection device for both left and right ears according to claim 2, characterized in that: The feeding mechanism further includes a feeding clamping mechanism, which includes a first feeding clamping mechanism and a second feeding clamping mechanism, and the feeding clamping mechanism is connected to the moving mechanism.

4. A printed character product and a universal CCD detection device for both left and right ears according to claim 3, characterized in that: The blanking mechanism further includes a blanking clamping mechanism, which includes a first blanking clamping mechanism and a second blanking clamping mechanism, and the blanking clamping mechanism is connected to the moving mechanism.

5. A printed character product and a universal CCD detection device for left and right ears according to claim 4, characterized in that: The moving mechanism includes a feed track assembly and a discharge track assembly. The feed track assembly is arranged between the loading mechanism and the detection mechanism, and the discharge track assembly is arranged between the detection mechanism and the unloading mechanism. The feed track assembly is used to drive the loading clamping mechanism to reciprocate between the loading station and the detection station, and the discharge track assembly is used to drive the unloading clamping mechanism to reciprocate between the detection station and the unloading station.

6. The printed character product and the universal CCD detection device for left and right ears according to claim 1, characterized in that: The detection mechanism includes a fixed bracket, a first CCD detection mechanism, a second CCD detection mechanism and a waste box; the first CCD detection mechanism is arranged above the fixed bracket to detect the upper end of the product; the second CCD detection mechanism is arranged below the fixed bracket to detect the lower end of the product, and the waste box is connected to the side end of the fixed bracket.

7. A printed character product and a universal CCD detection device for both left and right ears according to claim 6, characterized in that: The detection mechanism further includes a positioning fixture, and the positioning fixture includes a first positioning fixture and a second positioning fixture, which are used to position the first product and the second product respectively.

8. The printed character product and the universal CCD detection device for left and right ears according to claim 1, characterized in that: A protective shell is further provided at the upper end of the frame, and the protective shell cover is provided at the upper end of the frame.

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