Shaping tool suitable for car lamp and shaping machining system using same

Abstract

The utility model discloses a reshaping tool suitable for a car lamp and a reshaping processing system using the reshaping tool, and the reshaping tool comprises a rotary support frame which comprises a pair of support plates which are symmetrically arranged and a connecting plate which is simultaneously connected with the bottom end parts of the pair of support plates; an accommodating area is formed between the pair of supporting plates; the end face, facing the containing area, of each supporting plate is provided with a rotating frame suitable for rotating relative to the supporting plate. Each rotating part comprises at least two rotating arms; each vehicle lamp carrier comprises a pair of hanging plates which are symmetrically arranged, a carrier plate which is connected with the bottom end parts of the pair of hanging plates at the same time, and a limiting assembly which is arranged on the carrier plate and is used for fixing a vehicle lamp; the pair of hanging plates of each vehicle lamp carrier is suitable for being connected to one rotating arm in a hanging mode so that the corresponding vehicle lamp carrier can be loaded in the containing area. According to the shaping tool, the convenience and flexibility of the shaping tool in the using process can be improved.

Description

Technical Field

[0001] The utility model relates to the technical field of vehicle lamp processing, in particular to a shaping tool suitable for vehicle lamps and a shaping processing system using the same. Background Art

[0002] Compared to regular-sized headlights, long, strip-shaped headlights are more susceptible to deformation and can deform more significantly. Therefore, during the processing of long, strip-shaped headlights, a shaping device is required. This shaping device typically consists of an oven with a drying tunnel and a carrier for loading the long, strip-shaped headlights, which is used to transport the headlights in and out of the drying tunnel for processing.

[0003] In this regard, announcement number CN207669778U discloses a shaping tool for controlling the deformation of long strip-shaped automotive lamps. The tool uses a base plate and a limiting device provided on the base plate to limit the position of the long strip-shaped lamps. Multiple sets of limiting devices are provided on the base plate, so that one base plate can simultaneously load multiple long strip-shaped automotive lamps, thereby improving the efficiency of shaping batches of long strip-shaped lamps. However, actual use and research have found that the above-mentioned shaping tool has the following problems: for multiple long strip-shaped automotive lamps on the base plate, they are placed side by side. For the lamps in the middle position, the operation difficulty of placing and removing them is greater than that of the lamps on both sides, so the flexibility and convenience of the use process are poor.

[0004] Therefore, in order to solve the problem that the shaping device of the long strip-shaped vehicle lamp used in the prior art is not easy to operate, it is necessary to further improve its overall structure. Utility Model Content

[0005] The first purpose of the utility model is to provide a shaping tool suitable for vehicle lamps, so as to solve the technical problem of improving the convenience and flexibility of the use process of the lamps.

[0006] The second purpose of the present invention is to provide a shaping processing system to solve the technical problem of improving the convenience and flexibility of its use process.

[0007] The shaping tooling for vehicle lamps and lanterns of the present invention is realized as follows:

[0008] A shaping tool suitable for vehicle lamps, comprising:

[0009] A rotating support frame, comprising a pair of symmetrically arranged support plates and a connecting plate connected to the bottom ends of the pair of support plates; a receiving area is formed between the pair of support plates; and each support plate is provided with a rotating frame adapted to rotate relative to the support plate on its end surface facing the receiving area; the rotating frame comprises at least two rotating arms;

[0010] At least two headlight carriers, each of which includes a pair of symmetrically arranged hanging plates, a carrier plate connected to the bottom ends of the pair of hanging plates, and a limiting assembly provided on the carrier plate for fixing the headlight; wherein the pair of hanging plates of each headlight carrier are suitable for hanging on a rotary arm so that the corresponding headlight carrier can be loaded into the accommodating area.

[0011] In an optional implementation of the present invention, each of the rotating racks is connected to the support plate via a rotating shaft; and

[0012] The rotating shaft is also connected to a rotating wheel for driving the rotating shaft to rotate.

[0013] In an optional implementation of the present invention, the hanging plate is provided with a hanging hole; and

[0014] Each of the rotary arms is provided with a detachable hanging rod suitable for being inserted into the hanging hole.

[0015] In an optional implementation of the present invention, each of the rotations includes at least three spiral arms; and the three spiral arms are evenly distributed around the rotation axis.

[0016] In an optional implementation of the present invention, the support plate and / or the connecting plate are provided with weight-reducing hollow holes.

[0017] In an optional embodiment of the present invention, the limiting assembly includes at least two contoured bases spaced apart on the carrier plate for supporting the headlight from the bottom and at least one elbow clamp suitable for pressing the headlight from the top.

[0018] In an optional implementation of the present invention, weight-reducing holes are provided on the carrier plate and / or the hanging plate.

[0019] In an optional implementation of the present invention, the shaping tool suitable for vehicle lamps and lanterns further includes a hanging basket for supporting the rotating support frame.

[0020] In an optional implementation of the present invention, the hanging basket includes a supporting base plate and a pair of lifting ears provided on the supporting base plate; and

[0021] A receiving area for accommodating the rotating support frame is formed between the pair of lifting ears.

[0022] The plastic processing system of the present invention is realized as follows:

[0023] A shaping processing system comprises an oven and a shaping tool suitable for vehicle lamps and lanterns placed in the oven.

[0024] By adopting the above technical solution, the utility model has the following beneficial effects: the utility model is suitable for the shaping tooling of vehicle lamps and the shaping processing system using the same, which uses a rotating support frame to cooperate with at least two vehicle lamp carriers, thereby improving the utilization rate of each rotating support frame. In this way, each vehicle lamp carrier only needs to carry one or two vehicle lamps, and there is no problem of a vehicle lamp carrier carrying more than two vehicle lamps causing difficulty in disassembling the vehicle lamp located in the middle. Furthermore, for each rotating support frame, the height relative to the connecting plate can be adjusted by rotating the rotating frame relative to the support plate, thereby facilitating manual disassembly and assembly of the vehicle lamp carrier onto the rotating support frame, thereby improving the convenience and flexibility of manual operation. BRIEF DESCRIPTION OF THE DRAWINGS

[0025] Figure 1 This is a schematic diagram of the overall structure of the shaping tooling for vehicle lamps and lanterns according to Example 1;

[0026] Figure 2 This is a structural schematic diagram of a rotating support frame of a shaping tool suitable for vehicle lamps and lanterns according to Example 1;

[0027] Figure 3 This is a schematic structural diagram of a headlight carrier of a shaping tool suitable for headlights and lamps according to Example 1;

[0028] Figure 4 This is a schematic structural diagram of a hanging basket of a shaping tool suitable for vehicle lamps and lanterns according to Example 1.

[0029] In the figure: support plate 11, connecting plate 12, rotating frame 2, rotary arm 21, rotating shaft 22, rotating wheel 23, weight-reducing hollow hole 3, hanging plate 41, carrying plate 42, hanging hole 43, hanging rod 44, contoured base 51, toggle clamp 52, handle 53, weight-reducing hole 6, supporting base plate 71, and lifting ear 72. DETAILED DESCRIPTION

[0030] In order to make the contents of the present invention more clearly understood, the present invention is further described in detail below based on specific embodiments in conjunction with the accompanying drawings.

[0031] Example 1:

[0032] See also Figures 1 to 4 As shown, this embodiment provides a shaping tool suitable for vehicle lamps and lanterns, comprising: a rotating support frame and at least two vehicle lamp carriers suitable for being loaded onto the rotating support frame.

[0033] Specifically, the rotating support frame comprises a pair of symmetrically arranged support plates 11 and a connecting plate 12 connected to the bottom ends of the pair of support plates 11. A receiving area is formed between the pair of support plates 11. Each support plate 11, facing the receiving area, is provided with a rotating frame 2 adapted to rotate relative to the support plate 11. Each rotating frame comprises at least two rotating arms 21. In terms of shape, one option is for both the support plates 11 and the connecting plate 12 to be rectangular.

[0034] Based on the above structure, and in conjunction with the accompanying drawings, an optional embodiment is illustrated. Each rotating support frame 2 is connected to the support plate 11 via a rotating shaft 22; the rotating shaft 22 is also equipped with a rotating wheel 23 to drive its rotation. Each rotating support frame includes at least three rotating arms 21, and these three rotating arms 21 are evenly distributed around the rotating shaft 22. In this case, the angle between each two adjacent rotating arms 21 is 120 degrees. Based on this rotating support frame, three vehicle light carriers can be loaded simultaneously without interfering with each other.

[0035] Furthermore, in order to reduce the weight of the entire rotating support frame, weight-reducing hollow holes 3 may be provided on the support plate 11 and / or the connecting plate 12. This includes three scenarios: designing weight-reducing hollow holes 3 only on the support plate 11, designing weight-reducing hollow holes 3 only on the connecting plate 12, and designing weight-reducing hollow holes 3 on both the support plate 11 and the connecting plate 12. This embodiment does not impose any absolute limitations on these three scenarios.

[0036] Next, let’s talk about the headlight carrier.

[0037] At least two headlight carriers are provided, each comprising a pair of symmetrically arranged hanging plates 41, a carrier plate 42 connected to the bottom ends of the hanging plates 41, and a retaining assembly on the carrier plate 42 for securing the headlight. Each headlight carrier's pair of hanging plates 41 is adapted to be attached to a single swing arm 21 to allow the corresponding headlight carrier to be loaded into the receiving area. In one embodiment, the carrier plates 42 are rectangular, while the hanging plates 41 are triangular.

[0038] In more detail, regarding the coordination between the hanging plate 41 and the swing arm 21, an optional embodiment is illustrated with reference to the accompanying drawings. A hanging hole 43 is provided on the hanging plate 41, and each swing arm 21 is provided with a detachable hanging rod 44 adapted to be inserted into the hanging hole 43. The hanging rod 44 may be, for example, but not limited to, a screw or a pin. Any type of hanging rod 44 that can penetrate both the swing arm 21 and the hanging hole 43 to securely connect the hanging plate 41 to the swing arm 21 satisfies the requirements of this embodiment, and this embodiment does not impose any absolute limitation thereto.

[0039] Based on the above, it should be noted that, as an example with reference to the accompanying drawings, the retaining assembly includes at least two contoured bases 51 spaced apart on the carrier plate 42 to support the lamp from the bottom, and at least one toggle clamp 52 adapted to press against the lamp from the top. The contoured bases 51 may optionally form a removable mating structure with the carrier plate 42, allowing replacement of the contoured base 51 for different lamps, thereby better securing the lamp requiring reshaping.

[0040] To enhance the reliability of the lamp's position, the position-limiting assembly includes three toggle clamps 52, which are adapted to press against the lamp from the widthwise ends and center of the lamp. It should be noted that the toggle clamps 52 herein can be any conventionally used method, such as the toggle clamp 52 disclosed in Publication No. CN205630361U, and this embodiment does not impose any absolute limitation on their specific structure or implementation principles.

[0041] Furthermore, to reduce the overall weight of the vehicle lamp carrier, weight-reducing holes 6 may be provided on the carrier plate 42 and / or the hanging plate 41. This includes three scenarios: providing weight-reducing holes 6 only on the carrier plate 42, providing weight-reducing holes 6 only on the hanging plate 41, and providing weight-reducing holes 6 on both the carrier plate 42 and the hanging plate 41. This embodiment does not impose any absolute limitations on these three scenarios.

[0042] Finally, in an optional implementation, in order to facilitate fixing the shaping tooling for vehicle lamps and lanterns of this embodiment into the oven of the shaping processing system, a hanging basket for supporting the rotating support frame is also included.

[0043] As an example of an optional embodiment, the hanging basket includes a supporting base plate 71 and a pair of lifting ears 72 provided on the supporting base plate 71; and a receiving area for accommodating the rotating support frame is formed between the pair of lifting ears 72. The supporting base plate 71 here can be a solid plate, a mesh plate with mesh holes, or a skeleton with multiple hollow holes, and this embodiment does not make an absolute limitation on this. In terms of shape, in an optional manner, the supporting base plate 71 adopts a rectangular structure, while the lifting ears 72 adopt a triangular or trapezoidal structure.

[0044] In addition, in order to meet the use requirements of manually taking and placing the hanging basket, at least one pair of handles 53 is provided on the supporting base plate 71. When a pair of handles 53 are provided, the two handles 53 are located on both sides of the rotating support frame.

[0045] In summary, the shaping tool for automotive lamps of this embodiment utilizes a single rotating support frame to accommodate at least two lamp carriers, thereby improving the utilization of each rotating support frame. Furthermore, each lamp carrier only needs to carry one or two lamps, eliminating the problem of a single lamp carrier carrying more than two lamps, making it difficult to remove or install the lamp located in the middle. Furthermore, the height of each rotating support frame relative to the connecting plate 12 can be adjusted by rotating the rotating frame 2 relative to the support plate 11, thereby facilitating manual removal and installation of the lamp carrier onto the rotating support frame, improving the convenience and flexibility of manual operation.

[0046] Example 2:

[0047] Based on the shaping tool for vehicle lamps and lanterns of Example 1, this embodiment provides a shaping processing system, including: an oven and the shaping tool for vehicle lamps and lanterns of Example 1 suitable for being placed in the oven.

[0048] The above specific embodiments further illustrate the purpose, technical solutions and beneficial effects of the present invention in detail. It should be understood that the above are only specific embodiments of the present invention and are not intended to limit the present invention. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the scope of protection of the present invention.

[0049] In the description of the present invention, it should be understood that the terms indicating orientation or positional relationships are based on the orientation or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation. Therefore, it cannot be understood as a limitation on the present invention.

[0050] In this utility model, unless otherwise specified or limited, the terms "installed," "connected," "connect," "fixed," etc. should be understood in a broad sense. For example, they can refer to fixed connection, detachable connection, or integration; mechanical connection, electrical connection; direct connection, indirect connection through an intermediate medium, internal communication between two components, or interaction between two components. Those skilled in the art will understand the specific meanings of the above terms in this utility model based on specific circumstances.

[0051] In the description of this utility model, it should be noted that the terms "center," "upper," "lower," "left," "right," "vertical," "horizontal," "inner," and "outer" and the like, indicating orientations or positional relationships, are based on the orientations or positional relationships shown in the accompanying drawings, or are the orientations or positional relationships in which the utility model product is typically placed when in use. These terms are intended solely to facilitate the description of this utility model and to simplify the description, and are not intended to indicate or imply that the device or component referred to must have a specific orientation, be constructed, or operate in a specific orientation. Therefore, they should not be construed as limitations on this utility model. Furthermore, the terms "first," "second," and "third," etc., are used solely to distinguish descriptions and should not be construed as indicating or implying relative importance.

[0052] Furthermore, terms such as "horizontal," "vertical," and "overhanging" do not necessarily imply that a component must be absolutely horizontal or overhanging, but rather that it can be slightly tilted. For example, "horizontal" simply means that its direction is more horizontal than "vertical," and does not mean that the structure must be completely horizontal, but rather that it can be slightly tilted.

[0053] In the present invention, unless otherwise expressly specified or limited, a first feature being above or below a second feature may include the first and second features being in direct contact, or may include the first and second features being in contact not directly but through another feature between them. Furthermore, a first feature being above, above, and above the second feature includes the first feature being directly above and obliquely above the second feature, or simply means that the first feature is higher in level than the second feature. A first feature being below, below, and below the second feature includes the first feature being directly below and obliquely below the second feature, or simply means that the first feature is lower in level than the second feature.

Claims

1. A shaping tool suitable for vehicle lamps, characterized in that: include: A rotating support frame, comprising a pair of symmetrically arranged support plates and a connecting plate connected to the bottom ends of the pair of support plates; a receiving area is formed between the pair of support plates; and each support plate is provided with a rotating frame adapted to rotate relative to the support plate on its end surface facing the receiving area; the rotating frame comprises at least two rotating arms; At least two headlight carriers, each of which includes a pair of symmetrically arranged hanging plates, a carrier plate connected to the bottom ends of the pair of hanging plates, and a limiting assembly provided on the carrier plate for fixing the headlight; wherein the pair of hanging plates of each headlight carrier are suitable for hanging on a rotary arm so that the corresponding headlight carrier can be loaded into the accommodating area.

2. The shaping tool for vehicle lamps according to claim 1, characterized in that: Each of the rotating racks is connected to the support plate via a rotating shaft; and The rotating shaft is also connected to a rotating wheel for driving the rotating shaft to rotate.

3. The shaping tool for vehicle lamps according to claim 2, characterized in that: The hanging plate is provided with a hanging hole; and Each of the rotary arms is provided with a detachable hanging rod suitable for being inserted into the hanging hole.

4. The shaping tool for vehicle lamps according to claim 2 or 3, characterized in that: Each of the rotations includes at least three spiral arms; and the three spiral arms are evenly distributed around the rotation axis.

5. The shaping tool for vehicle lamps according to claim 1, characterized in that: The support plate and / or the connecting plate are provided with weight-reducing hollow holes.

6. The shaping tool for vehicle lamps according to claim 1, characterized in that: The limiting assembly comprises at least two contoured bases spaced apart on the carrier plate for supporting the vehicle lamp from the bottom, and at least one elbow clamp for pressing the vehicle lamp from the top.

7. The shaping tool for vehicle lamps according to claim 1, characterized in that: The carrier plate and / or the hanging plate are provided with weight-reducing holes.

8. The shaping tool for vehicle lamps according to claim 1, characterized in that: The shaping tool suitable for vehicle lamps and lanterns further comprises a hanging basket for supporting the rotating support frame.

9. The shaping tool for vehicle lamps according to claim 8, characterized in that: The hanging basket includes a supporting bottom plate and a pair of hanging ears provided on the supporting bottom plate; and A receiving area for accommodating the rotating support frame is formed between the pair of lifting ears.

10. A shaping processing system, characterized in that: include: An oven and a shaping tool for vehicle lamps as claimed in any one of claims 1 to 9 suitable for being placed in the oven.

Images