Symmetrical punching device for side edge of upper cover of double-layer water boiler
By designing a symmetric punching device, the problem of large errors in the side holes of the upper cover of the double-layer water boiler is solved, and efficient and accurate hole processing and simplified operation are achieved, saving labor.
Patent Information
- Application Number
- CN202422477518.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-14
- Publication Date
- 2025-09-02
- Estimated Expiration
- 2034-10-14
AI Technical Summary
In the prior art, the processing of symmetrical connection holes on the side of the upper cover of the double-layer water boiler has problems such as large errors, low processing efficiency, difficult to guarantee quality, and high technical requirements of the operator.
A symmetric punching device on the side of the upper cover of the double-layer water boiler is designed. By combining the press stamping assembly and the power unit, four holes are punched simultaneously, including a base, a circular positioning die seat, a press stamping assembly and a punching needle. The press drive guide column and slider are used to drive the punching needle to instantly punch out the symmetric hole on the upper cover.
The symmetrical position accuracy and processing efficiency of the four holes are improved, which reduces the complexity of manual operation and labor demand, avoids deformation of the upper cover, and simplifies the operation process.
Smart Images
Figure CN223288817U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to a punching tool for the side of an upper cover of a double-layer water boiler. Background Art
[0002] A double-layer water boiler is a large-scale water-boiling product that heats water by adding cold water to the container through a pipe. The side of its upper cover requires two sets of symmetrical, equal-height holes to connect to the clamping block to ensure a reliable connection with the container body and prevent steam from escaping when the upper cover is opened, causing damage. Currently, the symmetrical connection holes on the side of the upper cover are processed by marking and drilling. This method has the following disadvantages: 1. The marking itself has errors, making it difficult to ensure symmetry and concentricity between each set of holes; 2. The upper cover is a thin-walled component that is prone to deformation during clamping, and the quality of the drilled holes cannot be guaranteed; 3. The processing of the connection holes requires two steps: marking and drilling, which is extremely inefficient and requires high technical skills from the operator. Summary of the Invention
[0003] The problem to be solved by the present invention is to provide a symmetrical punching device for the side of the upper cover of a double-layer water boiler. The device can punch four symmetrical side holes at one time while pressing the upper cover of the double-layer water boiler tightly. Thus, the four holes are symmetrically positioned in the front, back, left, and right directions, greatly improving efficiency. At the same time, the present invention is simple to operate and saves a lot of labor.
[0004] The utility model discloses a symmetrical punching device on the side of the upper cover of a double-layer water boiler, which includes a base, a circular positioning die base, and two pressing and punching components. The circular positioning die base and the pressing and punching components are both fixed on the base, the circular positioning die base is located in the middle of the base, and the two pressing and punching components are symmetrically arranged on the left and right ends of the circular positioning die base.
[0005] Furthermore, the pressing and stamping assembly includes two front and rear fixed brackets, a power unit, a pressing unit, and a stamping unit. The fixed brackets are fixed on the top of the base and are symmetrically arranged front and back. The power unit, the pressing unit, and the stamping unit are all connected to the fixed brackets.
[0006] Furthermore, the power unit includes a slider, a movable block, a guide column, a guide sleeve, a guide column mounting seat, a rotating shaft, and a top block; the guide column mounting seat is fixed on the upper left part of the front and rear fixed brackets, the guide sleeve is fixed on the guide column mounting seat, and the lower part of the guide column cooperates with the guide sleeve; the movable block is arranged in the middle of the left part of the front and rear fixed brackets and is located below the guide column, and the movable block is connected to the front and rear fixed brackets through a rotating shaft; the top block is arranged in the middle of the middle part of the front and rear fixed brackets and is located at the inner end of the movable block, the left end of the slider contacts the top block, and the large and small end faces of the right end of the slider are respectively connected to the stamping unit and the clamping unit.
[0007] Furthermore, the lower portion of the slider is provided with a protrusion, and the top surface of the base is provided with a groove, and the protrusion cooperates with the groove.
[0008] Furthermore, the clamping unit includes a fixed block I, an arc-shaped pressure block, and a spring. The fixed block I is fixedly connected to the arc-shaped pressure block and both are arranged in the middle of the right ends of the front and rear fixed brackets. The small end surface of the right end of the slider is connected to the fixed block I through a spring.
[0009] Furthermore, the punching unit includes punching needles symmetrically arranged front and back, the punching needles are located in grooves on the inner surfaces of the front and rear fixed brackets, and the small end surface of the right end of the slider is connected to the end of the punching needle.
[0010] Furthermore, the power unit also includes a lateral positioning block, a fixed block II, and a return spring; the lateral positioning block is fixed on the upper left part of the slider, and the fixed block II is fixed above the middle part of the front and rear fixed brackets, and the lateral positioning block and the fixed block II are connected by a return spring.
[0011] The working principle of the symmetrical punching device of the utility model is: first, the upper cover is placed on the circular positioning die base, at this time, the press presses down the guide pillars on the left and right sides, the guide pillars press down the outer end of the movable block, the movable block rotates around the rotating shaft, and the inner end of the movable block pushes the top block and the slider to move toward the middle along the base. At this time, the fixed block and the arc-shaped pressure block are pushed toward the middle by the spring, and the arc-shaped pressure blocks on both sides jointly press the upper cover; at the same time, the slider drives the punch needle to move toward the middle, and a total of four punch needles on the left and right ends work at the same time, and four symmetrical holes are instantly punched out at the specified positions of the upper cover; when the slider moves toward the middle, the horizontal positioning block also moves accordingly to compress the return spring. After the punching is completed and the press leaves the guide pillar, the return spring drives the horizontal positioning block, slider, punch needle and top block to quickly return to their original positions under the reaction of the compression force.
[0012] The advantages of the symmetrical punching device of the present invention are: 1. while pressing the upper cover of the double-layer water boiler, the four symmetrical side holes can be punched at one time, 1. no marking is required, which greatly improves the efficiency, 2. the symmetrical positions of the four holes in the front, back, left and right can be ensured, 3. the clamping from the side and the internal circular positioning mold base make the upper cover less likely to deform; 2. the operation is simple and does not require employees to have certain skills; 3. a lot of manual labor is saved. BRIEF DESCRIPTION OF THE DRAWINGS
[0013] Figure 1 It is a three-dimensional symmetrical punching device of the utility model. Figure 1 .
[0014] Figure 2 It is a three-dimensional symmetrical punching device of the utility model. Figure 2 (with workpieces placed).
[0015] Figure 3 It is a front view of the symmetrical punching device of the utility model.
[0016] Figure 4 yes Figure 3 Top view of . DETAILED DESCRIPTION
[0017] The present invention will be further described in detail below with reference to the accompanying drawings and specific embodiments.
[0018] Example 1
[0019] from Figure 1 、 Figure 2 It can be seen that the symmetrical punching device on the side of the upper cover of the double-layer water boiler of the present invention includes a base 1, a circular positioning die base 2, and two clamping stamping components 3. The circular positioning die base 2 and the clamping stamping components 3 are all fixed on the top of the base 1. The circular positioning die base 2 is located in the middle of the base 1, and the two clamping stamping components 3 are symmetrically arranged at the left and right ends of the circular positioning die base 2.
[0020] The double-layer water boiler upper cover 4 is placed on the circular positioning die base 2 for positioning, and the pressing and punching components 3 on both sides press the upper cover and punch holes on the sides at the same time.
[0021] Example 2
[0022] from Figure 1 、 Figure 2 、 Figure 3 、 Figure 4 It can be seen that the symmetrical punching device of the present invention: the pressing and punching assembly 3 includes two front and rear fixed brackets 30, a power unit, a pressing unit, and a punching unit. The fixed bracket 30 is fixed on the top of the base 1 and is symmetrically arranged front and back. The power unit, the pressing unit, and the punching unit are all connected to the fixed bracket.
[0023] Example 3
[0024] from Figure 1 、 Figure 2 、 Figure 3 、 Figure 4 It can be seen that the utility model has a symmetrical punching device: the power unit includes a slider 310, a movable block 311, a guide column 312, a guide sleeve 313, a guide column mounting seat 314, a rotating shaft 315, and a top block 316; the guide column mounting seat 314 is fixed on the upper left part of the front and rear fixed brackets 30, the guide sleeve 313 is fixed on the guide column mounting seat 314, and the lower part of the guide column 312 cooperates with the guide sleeve 313; the movable block 311 is arranged in the middle of the left part of the front and rear fixed brackets 30 and is located below the guide 312 column, and the movable block 311 is connected to the front and rear fixed brackets 30 through the rotating shaft 315; the top block 316 is arranged in the middle of the middle part of the front and rear fixed brackets 30 and is located at the inner end of the movable block 311, the left end of the slider 310 is in contact with the top block 316, and the large and small end faces of the right end of the slider 310 are respectively connected to the stamping unit and the clamping unit.
[0025] The power unit transmits power: when the press presses down the guide columns 312 on the left and right sides, the guide columns 312 press down the outer end of the movable block 311 to make the movable block 311 rotate around the rotating shaft 315, and the inner end of the movable block 311 pushes the top block 316 and the slider 310 to move toward the middle along the base 1, and then pushes the clamping unit and the punching unit to move toward the middle, that is, toward the upper cover of the double-layer water boiler, so as to achieve the clamping and punching of the upper cover.
[0026] Example 4
[0027] from Figure 1 、 Figure 2 、 Figure 3 、 Figure 4 It can be seen that the symmetrical punching device of the present invention has a protrusion at the bottom of the slider 310 and a groove on the top surface of the base 1 , and the protrusion cooperates with the groove.
[0028] The slider 310 moves along the base 1 through the cooperation between the protrusion and the groove, ensuring its stable movement without shaking, thereby ensuring the quality of subsequent pressing and punching.
[0029] Example 5
[0030] from Figure 1 、 Figure 2 、 Figure 3 、 Figure 4 It can be seen that the symmetrical punching device of the present invention: the pressing unit includes a fixed block I 321, an arc-shaped pressing block 322, and a spring 323. The fixed block I 321 is fixedly connected to the arc-shaped pressing block 322 and the two are arranged in the middle of the right end of the front and rear fixed brackets 30. The small end face of the right end of the slider 310 is connected to the fixed block I 321 through a spring 323.
[0031] The slider 310 is connected to the fixed block I 321 by a spring 323, so that the force transmitted from the top block 316 is buffered by the spring 323 and then transmitted to the fixed block I 321, and the upper cover is pressed by the arc-shaped pressing block 322, thereby preventing the force of the top block from being directly transmitted to the arc-shaped pressing block to press the upper cover, causing it to be subjected to excessive force and deformed.
[0032] Example 6
[0033] from Figure 1 、 Figure 2 、 Figure 3 、 Figure 4 It can be seen that the symmetrical punching device of the present invention: the punching unit includes punching needles 331 symmetrically arranged front and back, the punching needles 331 are located in the grooves on the inner surfaces of the front and rear fixed brackets 30, and the small end face of the right end of the slider 310 is connected to the end of the punching needle 331.
[0034] The slider 310 drives the punching needle 331 to move toward the middle, so that when the arc-shaped pressing block 322 presses against the upper cover, the punching needle 331 instantly punches out the hole on the side of the upper cover under the action of the thrust.
[0035] The punching pin 331 is made of alloy steel through heat treatment and has a certain hardness.
[0036] Example 7
[0037] from Figure 1 、 Figure 2 、 Figure 3 、 Figure 4 It can be seen that the symmetrical punching device of the present invention: the power unit also includes a lateral positioning block 317, a fixed block II 318, and a return spring 319; the lateral positioning block 317 is fixed on the upper left part of the slider 310, and the fixed block II 318 is fixed above the middle part of the front and rear fixed brackets 30, and the lateral positioning block 317 and the fixed block II 318 are connected by a return spring 319.
[0038] When the slider 310 pushes the arc-shaped pressure block 322 to move toward the middle, the lateral positioning block 317 also moves and compresses the return spring 319. In this way, after the punching is completed and the press leaves the guide column, the return spring 319 drives the lateral positioning block 317, the slider 310, and the punch needle 331 to quickly return to their original positions under the reaction of the compression force, and at the same time, the top block 316 quickly returns to its original position.
[0039] The working principle of the symmetrical punching device of the present invention is: first, the upper cover 4 is placed on the circular positioning die base 2, at this time, the press presses down the guide columns 312 on the left and right sides, the guide columns press down the outer end of the movable block 311, and the movable block rotates around the rotating shaft 315, and the inner end of the movable block pushes the top block 316 and the slider 310 to move toward the middle along the base 1. At this time, the fixed block 321 and the arc-shaped pressure block 322 are pushed toward the middle by the spring 323, and the arc-shaped pressure blocks on both sides jointly press the upper cover; at the same time, the slider drives the punch needle 331 to move toward the middle, and a total of four punch needles on the left and right ends work at the same time, and four symmetrical holes are instantly punched out at the specified position of the upper cover; when the slider moves toward the middle, the horizontal positioning block 317 also moves to compress the return spring 319. After the punching is completed and the press leaves the guide column, the return spring drives the horizontal positioning block, slider, punch needle, and top block to quickly return to their original positions under the reaction of the compression force.
[0040] The advantages of the symmetrical punching device of the present invention are: 1. while pressing the upper cover of the double-layer water boiler, the four symmetrical side holes can be punched at one time, 1. no marking is required, which greatly improves the efficiency, 2. the symmetrical positions of the four holes in the front, back, left and right can be ensured, 3. the clamping from the side and the internal circular positioning mold base make the upper cover less likely to deform; 2. the operation is simple and does not require employees to have certain skills; 3. a lot of manual labor is saved.
[0041] The application scope of the present invention is not limited to punching holes on the side of the upper cover of a double-layer water boiler. The sides of thin-walled covers can be punched by the device of the present invention, and only corresponding modifications need to be made according to the parts.
Claims
1. The symmetrical punching device on the side of the double-layer water boiler cover is characterized by: It comprises a base (1), a circular positioning die base (2), and two pressing and punching assemblies (3). The circular positioning die base (2) and the pressing and punching assemblies (3) are both fixed on the base (1). The circular positioning die base (2) is located in the middle of the base (1). The two pressing and punching assemblies (3) are symmetrically arranged at the left and right ends of the circular positioning die base (2). The pressing and punching assemblies (3) comprise two front and rear fixed brackets (30), a power unit, a pressing unit, and a punching unit. The fixed bracket (30) is fixed on the base (1). The power unit, the pressing unit and the punching unit are all connected to the fixed bracket; the power unit includes a slider (310), a movable block (311), a guide column (312), a guide sleeve (313), a guide column mounting seat (314), a rotating shaft (315) and a top block (316); the guide column mounting seat (314) is fixed on the upper left part of the front and rear fixed brackets (30), the guide sleeve (313) is fixed on the guide column mounting seat (314), and the lower part of the guide column (312) cooperates with the guide sleeve (313); the movable block (311) includes a slider (310), a guide column (312), a guide sleeve (313), a guide column mounting seat (314), a rotating shaft (315) and a top block (316); the guide column mounting seat (314) is fixed on the upper left part of the front and rear fixed brackets (30), the guide sleeve (313) is fixed on the guide column mounting seat (314), and the lower part of the guide column (312) cooperates with the guide sleeve (313); The block (311) is arranged in the middle of the left part of the front and rear fixed brackets (30) and is located below the guide column (312). The movable block (311) is connected to the front and rear fixed brackets (30) through the rotating shaft (315); the top block (316) is arranged in the middle of the middle part of the front and rear fixed brackets (30) and is located at the inner end of the movable block (311). The left end of the slider (310) contacts the top block (316), and the large and small end surfaces of the right end of the slider (310) are respectively connected to the stamping unit and the pressing unit; the pressing unit includes a fixed block I (321) , an arc-shaped pressure block (322), a spring (323), a fixed block I (321) and an arc-shaped pressure block (322) are fixedly connected and both are arranged in the middle of the right end of the front and rear fixed brackets (30), and the small end surface of the right end of the slider (310) is connected to the fixed block I (321) through the spring (323); the punching unit includes a punching needle (331) symmetrically arranged front and back, the punching needle (331) is located in a groove on the inner surface of the front and rear fixed brackets (30), and the small end surface of the right end of the slider (310) is connected to the end of the punching needle (331).
2. The symmetrical punching device according to claim 1, characterized in that: The lower part of the slider (310) is provided with a protrusion, and the top surface of the base (1) is provided with a groove, and the protrusion cooperates with the groove.
3. The symmetrical punching device according to claim 1, characterized in that: The power unit further comprises a transverse positioning block (317), a fixing block II (318), and a return spring (319); the transverse positioning block (317) is fixed on the upper side of the left portion of the slider (310), the fixing block II (318) is fixed on the upper side of the middle portion of the front and rear fixing brackets (30), and the transverse positioning block (317) and the fixing block II (318) are connected via a return spring (319).