Die for large-torque motor rotor punching sheet

By designing an automated motor rotor punching mold, the cylinder controls the lifting and temperature control of the mold plate and adjusts the temperature, the inefficiency and instability problems caused by manual operation of existing molds are solved, and efficient and stable mold processing is achieved.

CN223288820UActive Publication Date: 2025-09-02CHANGZHOU KAISHENG MASCH PARTS CO LTD
View PDF 0 Cites 0 Cited by

Patent Information

Application Number
CN202422385824.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-29
Publication Date
2025-09-02
Estimated Expiration
2034-09-29

AI Technical Summary

Technical Problem

The existing molds for motor rotor punching sheet processing require manual operation, resulting in low production efficiency and poor stability, easy to deviate when closing the mold, complex structure, high cost and unavailable to automatically control the temperature.

Method used

A mold including a bottom mold assembly and a top mold assembly is designed, and the cylinder controls the lifting and lowering of the mold plate to achieve automatic opening and closing, and the temperature is adjusted in combination with a thermostat to ensure the accurate mold closing position and molding quality.

Benefits of technology

It realizes automatic processing of molds, improves production efficiency and pass rate, reduces labor costs, and ensures the stability and molding quality of molds.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN223288820U_ABST
    Figure CN223288820U_ABST
Patent Text Reader

Abstract

The utility model relates to the technical field of die processing, in particular to a die for a large-torque motor rotor punching sheet, which comprises a main body, the top of the main body is fixedly connected with a bottom film assembly, and the top of the bottom film assembly is fixedly connected with a top film assembly; according to the utility model, the first die plate at the top of the first connecting plate is controlled to lift by the extension of the first cylinder, and the second die plate at the bottom of the second connecting plate is controlled to lift by the extension of the second cylinder, so that the motor rotor punching sheet processing die can be automatically opened and closed, and the production automation degree is improved by automatic opening and closing of the die; the mold closing position is accurately positioned under the joint cooperation of a positioning rod and a hole groove formed in the second mold plate, the percent of pass of mold machining is guaranteed, the temperature in a cavity of the first mold plate is adjusted through a temperature controller, and the mold closing precision is improved. And the temperature control of the mold plays a decisive role in the forming quality of a processed product.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The utility model relates to the technical field of mold processing, in particular to a mold for punching rotor sheets of a large torque motor. Background Art

[0002] A motor is an electromagnetic device that converts or transmits electrical energy based on the law of electromagnetic induction. Its main function is to generate driving torque. As a power source for electrical appliances or various machines, it converts electrical energy into mechanical energy. In a motor, the quality of the punching directly affects the overall performance of the motor.

[0003] The existing motor rotor punching mold has a certain impact on the mold processing because the mold fitting needs to be manually operated during mold processing. The mold molding cannot be completed in one go and needs to be divided into two parts. It also requires professional personnel to operate and cannot be processed continuously, resulting in low production efficiency and poor stability. Position displacement is prone to occur when the mold is closed, resulting in unqualified molds. It also has the disadvantages of complex structure, high manufacturing cost, long manufacturing cycle, and inability to automatically control temperature. Therefore, a large torque motor rotor punching mold is needed to improve the above problems. Utility Model Content

[0004] In order to solve the problem that the existing motor rotor punching die needs manual operation during die processing, which has a certain impact on the die processing, and the die forming cannot be completed in one go, but needs to be divided into two parts, and needs to be operated by professionals, and cannot be processed continuously, resulting in low production efficiency and poor stability. Position displacement is easy to occur when the die is closed, resulting in unqualified molds, and there are disadvantages such as complex structure, high manufacturing cost, long manufacturing cycle, and inability to automatically control temperature, the purpose of the present utility model is to provide a large torque motor rotor punching die to solve the problems raised in the above background technology.

[0005] To achieve the above objectives, the present invention provides the following technical solutions:

[0006] A die for punching rotor sheets of a large torque motor comprises a main body, a bottom die assembly is fixedly connected to the top of the main body, and a top die assembly is fixedly connected to the top of the bottom die assembly;

[0007] The bottom mold assembly includes a supporting plate, a positioning rod is fixedly connected to the top of the supporting plate, and four positioning rods are provided. A first cylinder is installed inside the supporting plate, and an output end of the first cylinder is fixedly connected to a first connecting plate. The top of the first connecting plate is fixedly connected to a first mold plate, a female mold is provided inside the first mold plate, and a temperature controller is fixedly connected to the side of the first mold plate.

[0008] The top mold assembly includes a top plate, a second cylinder is installed on the top of the top plate, the bottom of the second cylinder is fixedly connected to a fixed plate, the output end of the second cylinder is fixedly connected to a second connecting plate, the bottom of the second connecting plate is fixedly connected to a second mold plate, the interior of the second mold plate is provided with a hole groove corresponding to the positioning rod, and the bottom of the second mold plate is fixedly connected to a male mold.

[0009] As a preferred solution of the present invention, a material injection port is provided on the side of the first mold plate, and the first mold plate slides on the positioning rod.

[0010] As a preferred solution of the present invention, the bottom of the supporting plate is fixedly connected with a fixed sliding sleeve, the interior of the fixed sliding sleeve is slidably connected with a sliding rod, and the sliding rod is fixedly connected to the first connecting plate.

[0011] As a preferred solution of the present invention, the top of the supporting plate is fixedly connected to a second pipe sleeve, and the top of the second pipe sleeve is fixedly connected to a support rod.

[0012] As a preferred solution of the present invention, a first pipe sleeve is provided on the top of the support rod, and four of the support rod, the first pipe sleeve and the second pipe sleeve are provided.

[0013] As a preferred solution of the present invention, the main body includes a supporting frame, and the supporting frame is composed of aluminum profiles.

[0014] As a preferred solution of the present invention, the bottom of the carrier is fixedly connected to a bottom plate, the bottom of the bottom plate is fixedly connected to an adjustable telescopic rod, and the bottom of the adjustable telescopic rod is fixedly connected to a foot.

[0015] As a preferred solution of the present invention, the bottom of the base plate is provided with moving wheels, and there are four moving wheels. The side of the supporting frame is provided with control buttons.

[0016] Compared with the prior art, the beneficial effects of the present invention are:

[0017] 1. In the utility model, the first mold plate at the top of the first connecting plate is controlled to rise and fall by the extension and contraction of the first cylinder, and the second mold plate at the bottom of the second connecting plate is controlled to rise and fall by the extension and contraction of the second cylinder, so that the motor rotor punching processing mold can be automatically opened and closed. The automatic mold opening and closing improves the degree of production automation and reduces labor costs. The positioning rod and the hole groove opened inside the second mold plate cooperate to accurately locate the mold closing position, thereby ensuring the qualified rate of mold processing.

[0018] 2. In the present invention, the temperature in the cavity of the first mold plate is adjusted by using a temperature controller, and the temperature control of the mold plays a decisive role in the molding quality of the processed product. The melting temperature and molding temperature of the material are different, and the control of the mold temperature can affect the material's fluidity, shrinkage, cooling rate and other properties. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] Figure 1 It is a schematic diagram of the overall structure of the utility model;

[0020] Figure 2 This is a rear view structural diagram of the utility model;

[0021] Figure 3 This is a schematic diagram of the bottom mold assembly structure of the present utility model;

[0022] Figure 4 This is a schematic structural diagram of the top mold assembly of the present utility model.

[0023] In the figure: 1. Main body; 101. Carrying frame; 102. Control button; 103. Bottom plate; 104. Adjustable telescopic rod; 105. Foot; 106. Moving wheel; 2. Bottom mold assembly; 201. Support plate; 202. Positioning rod; 203. First mold plate; 204. Temperature controller; 205. Injection port; 206. Female mold; 207. Fixed sliding sleeve; 208. Sliding rod; 209. First cylinder; 210. First connecting plate; 3. Top mold assembly; 301. Top plate; 302. Second cylinder; 303. Fixed plate; 304. Second connecting plate; 305. Second mold plate; 306. Male mold; 307. Support rod; 308. First pipe sleeve; 309. Second pipe sleeve. DETAILED DESCRIPTION

[0024] The following will combine the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative work are within the scope of protection of the present invention.

[0025] Example: See Figures 1-4 The die shown is for punching rotor sheets of a large torque motor, comprising a main body 1, a bottom die assembly 2 being fixedly connected to the top of the main body 1, and a top die assembly 3 being fixedly connected to the top of the bottom die assembly 2;

[0026] In this embodiment, reference Figure 1 、 Figure 3 and Figure 4As shown, the bottom mold assembly 2 includes a supporting plate 201, the top of the supporting plate 201 is fixedly connected to a positioning rod 202, four positioning rods 202 are provided, a first cylinder 209 is installed inside the supporting plate 201, the output end of the first cylinder 209 is fixedly connected to a first connecting plate 210, the top of the first connecting plate 210 is fixedly connected to a first mold plate 203, a female mold 206 is provided inside the first mold plate 203, and a temperature controller 204 is fixedly connected to the side of the first mold plate 203, the top mold assembly 3 includes a top plate 301, the top of the top plate 301 is installed with a second cylinder 302, the bottom of the second cylinder 302 is fixedly connected to a fixed plate 303, the output end of the second cylinder 302 is fixedly connected to a second connecting plate 304, and the second engaging plate 306 is fixedly connected to the second engaging plate 304. The bottom of the connecting plate 304 is fixedly connected to the second mold plate 305, and the interior of the second mold plate 305 is provided with a hole groove corresponding to the positioning rod 202. The bottom of the second mold plate 305 is fixedly connected to the male mold 306. The first mold plate 203 on the top of the first connecting plate 210 is controlled to rise and fall by the extension and contraction of the first cylinder 209, and the second mold plate 305 on the bottom of the second connecting plate 304 is controlled to rise and fall by the extension and contraction of the second cylinder 302. The motor rotor punching processing mold can be automatically opened and closed. The automatic mold opening and closing improves the degree of production automation and reduces labor costs. The positioning rod 202 and the hole groove opened in the second mold plate 305 work together to accurately locate the mold closing position to ensure the qualified rate of mold processing.

[0027] Among them, an injection port 205 is opened on the side of the first mold plate 203, the first mold plate 203 slides on the positioning rod 202, the bottom of the supporting plate 201 is fixedly connected with a fixed sleeve 207, the internal sliding connection of the fixed sleeve 207 is a sliding rod 208, the sliding rod 208 is fixedly connected to the first connecting plate 210, the top of the supporting plate 201 is fixedly connected with a second pipe sleeve 309, the top of the second pipe sleeve 309 is fixedly connected with a support rod 307, the top of the support rod 307 is provided with a first pipe sleeve 308, and four support rods 307, first pipe sleeves 308 and second pipe sleeves 309 are provided. The temperature in the cavity of the first mold plate 203 is adjusted by the temperature controller 204, and the temperature control of the mold plays a decisive role in the molding quality of the processed product. The melting temperature and molding temperature of the material are different, and the control of the mold temperature can affect the material's fluidity, shrinkage and cooling speed and other properties.

[0028] In this embodiment, reference Figure 1 and Figure 2As shown, the main body 1 includes a carrier frame 101, which is composed of aluminum profiles. The bottom of the carrier frame 101 is fixedly connected to a base plate 103, the bottom of the base plate 103 is fixedly connected to an adjustable telescopic rod 104, the bottom of the adjustable telescopic rod 104 is fixedly connected to a foot 105, and the bottom of the base plate 103 is provided with a moving wheel 106, and there are four moving wheels 106. A control button 102 is provided on the side of the carrier frame 101. The adjusting telescopic rod 104 can control the height of the foot 105, and the moving wheel 106 can be used to facilitate the movement and fixation of the entire equipment.

[0029] When in use, a mold for a large torque motor rotor punching sheet in the present scheme uses the extension and contraction of the first cylinder 209 to control the first mold plate 203 at the top of the first connecting plate 210 to extend, and uses the extension and contraction of the second cylinder 302 to control the second mold plate 305 at the bottom of the second connecting plate 304 to press down. At this time, the positioning rod 202 will automatically insert into the hole groove opened inside the second mold plate 305, so that the first mold plate 203 and the second mold plate 305 can be automatically clamped. Subsequently, the material can be injected through the injection port 205, and the temperature inside the combined cavity of the female mold 206 and the male mold 306 can be controlled by the temperature controller 204 to improve the molding quality of the mold. After molding, the first mold plate 203 at the top of the first connecting plate 210 can be controlled to sink by the extension and contraction of the first cylinder 209, and the second mold plate 305 at the bottom of the second connecting plate 304 can be controlled to rise by the extension and contraction of the second cylinder 302, so that the molded motor rotor punching sheet can be taken out.

[0030] Although the embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and variations may be made to these embodiments without departing from the principles and spirit of the present invention, and the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A die for punching rotor sheets of a large torque motor, comprising a main body (1), characterized in that: The top of the main body (1) is fixedly connected to a bottom mold assembly (2), and the top of the bottom mold assembly (2) is fixedly connected to a top mold assembly (3); The bottom mold assembly (2) includes a supporting plate (201), the top of the supporting plate (201) is fixedly connected to a positioning rod (202), four positioning rods (202) are provided, a first cylinder (209) is installed inside the supporting plate (201), the output end of the first cylinder (209) is fixedly connected to a first connecting plate (210), the top of the first connecting plate (210) is fixedly connected to a first mold plate (203), a female mold (206) is provided inside the first mold plate (203), and a temperature controller (204) is fixedly connected to the side of the first mold plate (203); The top mold assembly (3) comprises a top plate (301), a second cylinder (302) is installed on the top of the top plate (301), a fixing plate (303) is fixedly connected to the bottom of the second cylinder (302), an output end of the second cylinder (302) is fixedly connected to a second connecting plate (304), a second mold plate (305) is fixedly connected to the bottom of the second connecting plate (304), a hole groove corresponding to the positioning rod (202) is opened inside the second mold plate (305), and a male mold (306) is fixedly connected to the bottom of the second mold plate (305).

2. The die for punching rotor sheets of a high-torque motor according to claim 1, characterized in that: A material injection port (205) is provided on the side of the first mold plate (203), and the first mold plate (203) slides on the positioning rod (202).

3. The die for punching rotor sheets of a high-torque motor according to claim 1, characterized in that: The bottom of the supporting plate (201) is fixedly connected to a fixed sliding sleeve (207), the interior of the fixed sliding sleeve (207) is slidably connected to a sliding rod (208), and the sliding rod (208) is fixedly connected to the first connecting plate (210).

4. The die for punching rotor sheets of a high-torque motor according to claim 1, characterized in that: The top of the supporting plate (201) is fixedly connected to a second pipe sleeve (309), and the top of the second pipe sleeve (309) is fixedly connected to a support rod (307).

5. The die for punching rotor sheets of a high-torque motor according to claim 4, characterized in that: A first pipe sleeve (308) is provided at the top of the support rod (307), and four of the support rod (307), the first pipe sleeve (308) and the second pipe sleeve (309) are provided.

6. The die for punching rotor sheets of a high-torque motor according to claim 1, characterized in that: The main body (1) comprises a supporting frame (101), and the supporting frame (101) is composed of aluminum profiles.

7. The die for punching rotor sheets of a high-torque motor according to claim 6, characterized in that: The bottom of the carrier frame (101) is fixedly connected to a bottom plate (103), the bottom of the bottom plate (103) is fixedly connected to an adjustable telescopic rod (104), and the bottom of the adjustable telescopic rod (104) is fixedly connected to a foot (105).

8. The die for punching rotor sheets of a high-torque motor according to claim 7, characterized in that: The bottom of the base plate (103) is provided with moving wheels (106), and four moving wheels (106) are provided. The side of the supporting frame (101) is provided with a control button (102).