Spin welding equipment for air filter element

Abstract

The utility model relates to the field of automatic production, in particular to air filter element rotary welding equipment which comprises a welding equipment base, a cover grabbing feeding mechanism and a welding lifting mechanism. The cover grabbing feeding mechanism and the welding lifting mechanism are arranged on the welding equipment base, and a product conveying line used for conveying air filter element bottles is arranged between the cover grabbing feeding mechanism and the welding lifting mechanism. When the air filter element bottles are conveyed in place, the cover grabbing and feeding mechanism grabs the air filter element covers to be pressed on the air filter element bottles, the welding lifting mechanism welds the pressed air filter element covers on the air filter element bottles, the air filter element covers are grabbed through the cover grabbing and feeding mechanism and then are pressed on the air filter element bottles of the product conveying line, and then the air filter element covers are welded on the air filter element bottles of the product conveying line. And the welding lifting mechanism is used for welding the air filter element cover on the air filter element bottle, so that the air filter element cover and the air filter element bottle can be quickly processed, the time required by production is shortened, the production efficiency is improved, and the labor intensity of people is reduced.

Description

Technical Field

[0001] The utility model relates to the field of automated production, and more specifically, to an air filter element rotary welding device. Background Art

[0002] In the production process of air filters, welding is a frequently used method. However, due to the certain risks of welding, professional training is required to operate welding equipment. In addition, the qualification rate of welding products will vary with the professional level of the welders.

[0003] However, the existing technology mostly requires professional employees to take a product from the conveyor line and place it on the welding equipment for welding, welding one device at a time. Due to the manual placement of the product, large deviations will occur, affecting the product qualification rate. In addition, long-term labor will affect the production speed. With the upgrade of modern automation, the required production capacity has increased, and the number of air filter elements required has increased. The filter element assembly needs to be automated to improve production capacity and use equipment production to ensure the product qualification rate. Therefore, it is necessary to propose an air filter element rotary welding device that solves the above problems. Utility Model Content

[0004] In order to overcome at least one defect (shortcoming) of the above-mentioned prior art, the utility model provides an air filter element rotary welding device.

[0005] In order to solve the above technical problems, the technical solution of the present utility model is as follows: an air filter element rotary welding device includes a welding device base, a cover grabbing and feeding mechanism and a welding lifting mechanism;

[0006] The cap grabbing and loading mechanism and the welding lifting mechanism are respectively arranged on the base of the welding equipment, and a product conveying line for conveying air filter element bottles is provided between the cap grabbing and loading mechanism and the welding lifting mechanism;

[0007] When the air filter bottle is delivered to the right place, the cover grabbing and loading mechanism grabs the air filter cover and presses it on the air filter bottle, and the welding lifting mechanism welds the pressed air filter cover to the air filter bottle. After the air filter cover is grabbed by the cover grabbing and loading mechanism, it is pressed on the air filter bottle on the product conveying line, and the welding lifting mechanism welds the air filter cover to the air filter bottle to realize rapid processing of the air filter cover and the air filter bottle, reducing the time required for production, accelerating production efficiency, and reducing people's labor intensity.

[0008] Furthermore, the cover grabbing and loading mechanism includes a cover grabber, a grabber cylinder, a longitudinal lifting servo motor, a longitudinal lifting slide, a left and right moving servo motor, a left and right moving slide and a supporting frame;

[0009] The support frame is arranged on the welding equipment base;

[0010] The left-right moving servo motor is arranged on the support frame, and the left-right moving slide is slidably arranged on the support frame by the left-right moving servo motor;

[0011] The longitudinal lifting servo motor is arranged on a left-right movable slide, and the longitudinal lifting slide is arranged to be movable upward and downward on the longitudinal lifting servo motor;

[0012] The gripper cylinder and the upper cover gripper are arranged on the longitudinal lifting slide, and the gripper cylinder and the upper cover gripper are connected. The upper cover gripper is controlled by the left and right moving servo motor, the longitudinal lifting servo motor and the gripper cylinder, so that the air filter cover can be moved to the air filter as needed.

[0013] Furthermore, the welding lifting mechanism includes a lifting cylinder, a lifting controller, a spiral welding machine welding head, a welding support frame and a bottling fixture arranged below the product conveyor line;

[0014] The welding support frame is arranged on the welding equipment base, the lifting controller is arranged on the welding support frame, and the welding head of the spiral welding machine is arranged on the welding support frame in a manner that can be lifted and lowered by the lifting controller;

[0015] The lifting cylinder is arranged on the base of the welding equipment, and the bottling jig is arranged on the lifting cylinder. When the air filter bottle is delivered to the position, the lifting cylinder lifts the bottling jig and the air filter bottle in turn, and the spiral welding machine welding head is pressed on the top of the air filter bottle. While the assembly jig is lifted by the lifting cylinder, the spiral welding machine welding head is moved on the welding support frame, thereby facilitating the welding of the air filter cover to the air filter bottle.

[0016] Furthermore, a spiral welding machine body is provided on the welding equipment base.

[0017] Furthermore, a rotary chuck jig frame is also provided on the base of the welding equipment, and the rotary chuck jig frame includes a rotary chuck jig support frame and a rotary chuck jig. The rotary chuck jig is evenly arranged on the rotary chuck jig support frame. By arranging the rotary chuck jig on the rotary chuck jig support frame, the rotary chuck jig can be selected as needed, which is simple and convenient.

[0018] Furthermore, the rotary chuck fixture support frame is provided with a sensor bracket for detecting the rotary chuck fixture.

[0019] Furthermore, there are four rotating chuck fixtures. In practical applications, the number of rotating chuck fixtures can be increased as needed.

[0020] Furthermore, a protective plate is provided on the periphery of the welding base, which can protect equipment and personnel.

[0021] Compared with the prior art, the beneficial effects of the technical solution of the utility model are:

[0022] The air filter element rotary welding equipment disclosed by the utility model grabs the air filter element cover through the cover grabbing and feeding mechanism, and presses it onto the air filter element bottle of the product conveying line. The welding lifting mechanism welds the air filter element cover to the air filter element bottle to realize rapid processing of the air filter element cover and the air filter element bottle, thereby reducing the time required for production, accelerating production efficiency, and reducing people's labor intensity. BRIEF DESCRIPTION OF THE DRAWINGS

[0023] Figure 1 It is a structural schematic diagram of the air filter element rotary welding equipment in the utility model.

[0024] Figure 2 It is a structural schematic diagram of the air filter element rotary welding equipment in the utility model after the protective plate is removed.

[0025] Figure 3 It is a structural diagram of the cover grabbing and feeding mechanism in the utility model.

[0026] Figure 4 It is a structural diagram of the welding lifting mechanism in the utility model.

[0027] Figure 5 It is a structural schematic diagram of the rotary chuck fixture frame in the utility model.

[0028] In the figure, 1 is the base of the welding equipment, 2 is the cover grabbing and loading mechanism, 3 is the welding lifting mechanism, 4 is the product conveyor line, 5 is the cover grabber, 6 is the grabber cylinder, 7 is the longitudinal lifting servo motor, 8 is the longitudinal lifting slide, 9 is the left and right moving servo motor, 10 is the left and right moving slide, 11 is the support frame, 12 is the lifting cylinder, 13 is the lifting controller, 14 is the spiral welding machine welding head, 15 is the welding support frame, 16 is the bottling fixture, 17 is the spiral welding machine body, 18 is the rotary chuck fixture frame, 19 is the rotary chuck fixture support frame, 20 is the rotary chuck fixture, 21 is the sensor bracket, and 22 is the protective plate. DETAILED DESCRIPTION

[0029] The accompanying drawings are for illustrative purposes only and are not to be construed as limitations on this patent. To better illustrate this embodiment, some components of the accompanying drawings may be omitted, enlarged, or reduced in size, and do not represent the actual dimensions of the product. For those skilled in the art, it is understandable that some well-known structures and their descriptions may be omitted from the accompanying drawings.

[0030] In the description of this utility model, it should be noted that, unless otherwise expressly specified or limited, the terms "installation" and "connection" should be understood in a broad sense. For example, they can refer to fixed connections, detachable connections, or integral connections; they can refer to mechanical connections or electrical connections; they can refer to direct connections or indirect connections through an intermediate medium, which can be considered as internal communication between two components. Those skilled in the art will understand the specific meanings of these terms in this utility model. The technical solution of this utility model is further described below with reference to the accompanying drawings and embodiments.

[0031] like Figure 1-2 As shown, an air filter element rotary welding device includes a welding device base 1, and also includes a cover grabbing and loading mechanism 2 and a welding lifting mechanism 3; the cover grabbing and loading mechanism and the welding lifting mechanism are respectively arranged on the welding device base, and a product conveying line 4 for conveying air filter element bottles is provided between the cover grabbing and loading mechanism and the welding lifting mechanism; when the air filter element bottle is delivered to the position, the cover grabbing and loading mechanism grabs the air filter element cover and presses it on the air filter element bottle, and the welding lifting mechanism welds the pressed air filter element cover to the air filter element bottle, and after the air filter element cover is grabbed by the cover grabbing and loading mechanism, it is pressed on the air filter element bottle on the product conveying line, and the welding lifting mechanism welds the air filter element cover to the air filter element bottle, so as to realize the rapid processing of the air filter element cover and the air filter element bottle, reduce the time required for production, speed up the production efficiency, and reduce people's labor intensity.

[0032] like Figure 3 As shown, the cover grabbing and loading mechanism includes an upper cover grabber 5, a grabber cylinder 6, a longitudinal lifting servo motor 7, a longitudinal lifting slide 8, a left and right moving servo motor 9, a left and right moving slide 10 and a support frame 11; the support frame is arranged on the base of the welding equipment; the left and right moving servo motor is arranged on the support frame, and the left and right moving slide is slidably arranged on the support frame through the left and right moving servo motor; the longitudinal lifting servo motor is arranged on the left and right moving slide, and the longitudinal lifting slide is liftable on the longitudinal lifting servo motor; the grabber cylinder and the upper cover grabber are arranged on the longitudinal lifting slide, and the grabber cylinder and the upper cover grabber are connected, and the upper cover grabber is controlled by the left and right moving servo motor, the longitudinal lifting servo motor and the grabber cylinder, so that the air filter cover can be moved to the air filter as needed.

[0033] like Figure 4As shown, the welding lifting mechanism includes a lifting cylinder 12, a lifting controller 13, a spiral welding machine welding head 14, a welding support frame 15 and a bottling jig 16 arranged below the product conveyor line; the welding support frame is arranged on the welding equipment base, the lifting controller is arranged on the welding support frame, and the spiral welding machine welding head can be lifted and lowered on the welding support frame through the lifting controller; the lifting cylinder is arranged on the welding equipment base, and the bottling jig is arranged on the lifting cylinder. When the air filter bottle is delivered to the position, the lifting cylinder lifts the bottling jig and the air filter bottle in turn, and the spiral welding machine welding head is pressed on the top of the air filter bottle. While the assembly jig is lifted by the lifting cylinder, the spiral welding machine welding head is moved on the welding support frame, so as to facilitate the welding of the air filter cover to the air filter bottle.

[0034] like Figure 5 As shown, a spiral welding machine body 17 is provided on the base of the welding equipment. In addition, a rotary chuck jig frame 18 is also provided on the base of the welding equipment. The rotary chuck jig frame includes a rotary chuck jig support frame 19 and a rotary chuck jig 20. The rotary chuck jig is evenly arranged on the rotary chuck jig support frame. By arranging the rotary chuck jig on the rotary chuck jig support frame, the rotary chuck jig can be selected as needed, which is simple and convenient. In the present utility model, a sensor bracket 21 for detecting the rotary chuck jig is provided on the rotary chuck jig support frame. By arranging a sensor on the sensor bracket, it is easy to identify the type of rotary chuck jig in use, wherein there are four types of rotary chuck jigs. A protective plate 22 is provided on the periphery of the welding base, which can protect equipment and personnel.

[0035] Example

[0036] In this embodiment, when the air filter bottle is delivered to the position, the cover grabbing and loading mechanism grabs the air filter cover and presses it on the air filter bottle, and the welding lifting mechanism welds the pressed air filter cover to the air filter bottle. After the air filter cover is grabbed by the cover grabbing and loading mechanism, it is pressed on the air filter bottle on the product conveyor line. The lifting cylinder lifts the bottling jig and the air filter bottle in turn. The spiral welding machine welding head is pressed on the top of the air filter bottle. While the assembly jig is lifted by the lifting cylinder, the spiral welding machine welding head is moved on the welding support frame, thereby facilitating the welding of the air filter cover to the air filter bottle, so as to realize the rapid processing of the air filter cover and the air filter bottle, reduce the time required for production, speed up production efficiency, and reduce people's labor intensity.

[0037] In the figure, the positional relationship is described only for illustrative purposes and should not be understood as a limitation on this patent. Obviously, the above embodiments of the present invention are merely examples for clearly illustrating the present invention, and are not limitations on the implementation methods of the present invention. For ordinary technicians in the relevant field, other different forms of changes or modifications can be made on the basis of the above description. It is not necessary and impossible to list all the implementation methods here. Any modifications, equivalent substitutions and improvements made within the spirit and principles of the present invention should be included in the scope of protection of the claims of the present invention.

Claims

1. An air filter element rotary welding device, comprising a welding device base, characterized in that: It also includes a cover grabbing and loading mechanism and a welding lifting mechanism; The cap grabbing and loading mechanism and the welding lifting mechanism are respectively arranged on the base of the welding equipment, and a product conveying line for conveying air filter element bottles is provided between the cap grabbing and loading mechanism and the welding lifting mechanism; When the air filter cartridge bottle is delivered to a certain position, the cover-grabbing and loading mechanism grabs the air filter cartridge cover and presses it onto the air filter cartridge bottle, and the welding lifting mechanism welds the pressed air filter cartridge cover onto the air filter cartridge bottle.

2. The air filter element rotary welding equipment according to claim 1, characterized in that: The cover grabbing and loading mechanism includes a cover grabber, a grabber cylinder, a longitudinal lifting servo motor, a longitudinal lifting slide, a left and right moving servo motor, a left and right moving slide and a supporting frame; The support frame is arranged on the welding equipment base; The left-right moving servo motor is arranged on the support frame, and the left-right moving slide is slidably arranged on the support frame by the left-right moving servo motor; The longitudinal lifting servo motor is arranged on a left-right movable slide, and the longitudinal lifting slide is arranged to be movable upward and downward on the longitudinal lifting servo motor; The gripper cylinder and the upper cover gripper are arranged on a longitudinal lifting slide, and the gripper cylinder and the upper cover gripper are connected.

3. The air filter element rotary welding equipment according to claim 1, characterized in that: The welding lifting mechanism includes a lifting cylinder, a lifting controller, a spiral welding machine welding head, a welding support frame and a bottling fixture arranged below the product conveyor line; The welding support frame is arranged on the welding equipment base, the lifting controller is arranged on the welding support frame, and the welding head of the spiral welding machine is arranged on the welding support frame in a manner that can be lifted and lowered by the lifting controller; The lifting cylinder is arranged on the base of the welding equipment, and the bottling jig is arranged on the lifting cylinder. When the air filter bottle is delivered to the right position, the lifting cylinder lifts the bottling jig and the air filter bottle in turn, and the spiral welding machine welding head is pressed on the top of the air filter bottle.

4. The air filter element rotary welding equipment according to claim 1, characterized in that: A spiral welding machine body is provided on the welding equipment base.

5. The air filter element rotary welding equipment according to claim 1, characterized in that: A rotary chuck jig frame is further provided on the welding equipment base. The rotary chuck jig frame comprises a rotary chuck jig support frame and a rotary chuck jig. The rotary chuck jigs are evenly arranged on the rotary chuck jig support frame.

6. The air filter element rotary welding equipment according to claim 5, characterized in that: The rotary chuck fixture support frame is provided with a sensor bracket for detecting the rotary chuck fixture.

7. The air filter element rotary welding equipment according to claim 5, characterized in that: There are four rotating chuck fixtures.

8. The air filter element rotary welding equipment according to claim 1, characterized in that: A protective plate is provided on the periphery of the welding equipment base.

Images