Foaming film thermal laminating machine

Abstract

The utility model relates to a foaming film hot laminating machine which comprises a rack, and rolling mechanisms are arranged on the rack along a horizontal array; a collecting mechanism is rotatably arranged on the right side in the array direction of the rolling mechanisms, and an unwinding mechanism is arranged on the left side in the array direction of the rolling mechanisms. Second unwinding mechanisms are movably arranged on the upper side and the lower side of the rolling mechanism, and each second unwinding mechanism comprises a first power source which is arranged on the rack in a swinging mode and used for providing power; the unwinding cross beam is movably arranged on the rack; the first power source can drive the unwinding cross beam to move back and forth in a reciprocating mode. And the second unwinding components are detachably arranged at the two ends of the unwinding cross beam and used for winding and unwinding the raw materials. The foaming film laminating machine has the advantages of reasonable structure, convenience in operation, high production efficiency, good laminating quality and the like, and can meet the requirements of foaming film production and processing.

Description

Technical Field

[0001] The utility model relates to the technical field of heat bonding equipment, in particular to a foam film heat bonding machine. Background Art

[0002] During the production and processing of foam film, different materials need to be thermally bonded to meet specific usage requirements. Traditional thermal bonding equipment has certain shortcomings in terms of operational convenience, bonding accuracy, and efficiency.

[0003] Therefore, it is necessary to design a new type of foam film thermal laminating machine to improve production efficiency and product quality. Summary of the Invention

[0004] The purpose of the utility model is to provide a foam film thermal laminating machine which has the advantages of reasonable structure, convenient operation, high production efficiency, good laminating quality, etc., and can meet the needs of foam film production and processing, so as to solve the above technical problems.

[0005] To achieve the above technical solution, the technical solution of the utility model is as follows: a foam film thermal laminating machine includes a frame, a roller pressing mechanism is provided on the frame along a horizontal array; a collecting mechanism is rotatably provided on the right side of the roller pressing mechanism array direction, and an unwinding mechanism is provided on the left side of the roller pressing mechanism array direction; a second unwinding mechanism is movably provided on both the upper and lower sides of the roller pressing mechanism, and the second unwinding mechanism includes:

[0006] a first power source, swingably mounted on the frame, for providing power;

[0007] an unwinding beam movably disposed on the frame; the first power source can drive the unwinding beam to move back and forth; and

[0008] The second unwinding component is detachably arranged at both ends of the unwinding beam and is used for retracting and unwinding the raw material.

[0009] Furthermore, the first power source is a deflection-correcting electric cylinder; one end of the deflection-correcting electric cylinder is hingedly connected to the frame via a first swing seat, and the other end is hingedly connected to the unwinding beam via a second swing seat;

[0010] The second unwinding component includes a second unwinding base detachably mounted on the frame; a screw fine-tuning assembly is rotatably provided on the second unwinding base; a second unwinding bottom plate is movably provided above the second unwinding base; the screw fine-tuning assembly can drive the second unwinding bottom plate to move back and forth; an unwinding motor is provided on the top of the second unwinding bottom plate near the right end; an unwinding hand-increasing rotating shaft is rotatably provided on the top of the second unwinding bottom plate; the unwinding motor can drive the unwinding hand-increasing rotating shaft to rotate.

[0011] Furthermore, the rolling mechanism includes a rolling bracket; a first rolling shaft is rotatably provided on the rolling bracket; the first rolling shaft is driven to rotate by a servo motor; an adjusting power is provided on one side of the rolling bracket; a second rolling shaft is movably provided on the rolling bracket; the adjusting power can drive the second rolling shaft away from or closer to the first rolling shaft; detection sensors are provided corresponding to the inclination of the second rolling shaft / first rolling shaft.

[0012] Furthermore, the regulating power is a regulating cylinder.

[0013] Furthermore, the collecting mechanism includes a winding power that is adjustably arranged on the frame; the winding power output end is detachably provided with a second hand-operated rotating shaft; and a chuck assembly is provided on the second hand-operated rotating shaft.

[0014] Furthermore, the chuck assembly is provided with quick clamps in a radially retractable array.

[0015] Compared with the prior art, the present invention has the following beneficial effects:

[0016] 1) This utility model can greatly improve production efficiency:

[0017] This equipment features multiple mechanisms working together, automating the entire process from unwinding in the unwinding mechanism, through thermal bonding in the roller pressing mechanism, to rewinding in the collection mechanism. This significantly reduces manual intervention and significantly improves production efficiency. The unwinding motor in the second unwinding mechanism and the rewinding power in the collection mechanism enable rapid unwinding of raw materials and rewinding of finished products, effectively accelerating production cycles.

[0018] 2) This utility model effectively guarantees the quality of fitting

[0019] Within the rolling mechanism, the first roller is driven by a servo motor, achieving extremely high rotational precision. An adjustable cylinder drives the second roller toward or away from the first, precisely adjusting the rolling pressure to suit the thickness of the foam film, ensuring a tight and smooth lamination. Detection sensors on the first and second rollers monitor the rolling status in real time, identifying any issues and enabling rapid adjustments to ensure highly stable lamination quality.

[0020] 3) The operation of this utility model is extremely flexible and convenient

[0021] The primary power source is an electric cylinder that drives the unwinding beam back and forth, facilitating adjustment of the unwinding position according to varying production requirements. Furthermore, the secondary unwinding unit is detachably mounted at both ends of the unwinding beam, making installation and replacement extremely convenient. The screw-type fine-tuning assembly within the secondary unwinding unit drives the secondary unwinding base plate back and forth, enabling precise adjustment of the unwinding position and tension, significantly enhancing operational flexibility.

[0022] 4) The adaptability of this utility model is significantly enhanced

[0023] The collection mechanism is adjustable on the frame, perfectly adapting to the needs of foam film rolls of varying sizes. The quick-release clamps on the chuck assembly are arranged in a retractable array to easily secure rolls of varying diameters. The equipment utilizes various power sources, including a guide cylinder, servo motor, air cylinder, and winding power, to fully meet the operating requirements of various mechanisms and significantly enhance its adaptability.

[0024] 5) This utility model has excellent safety and reliability

[0025] Stable Structural Design: The frame and various mechanism supports are robust and can effectively withstand the pressure and vibration during operation, ensuring safe and stable operation. The quick-release clamp on the chuck assembly securely holds the rewound foam film in place, preventing it from loosening or falling off, significantly improving production safety. BRIEF DESCRIPTION OF THE DRAWINGS

[0026] To further illustrate various embodiments, the present invention is provided with accompanying drawings. These drawings form part of the disclosure of this invention and are primarily used to illustrate the embodiments and, in conjunction with the relevant description in the specification, to explain the operating principles of the embodiments. By referring to these drawings, those skilled in the art will understand other possible implementations and the advantages of this invention. The components in the figures are not drawn to scale, and similar reference numerals are generally used to represent similar components.

[0027] Figure 1 This is a three-dimensional diagram of a foam film thermal laminating machine. DETAILED DESCRIPTION

[0028] The following will be combined with the accompanying drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0029] In order to enable those skilled in the art to better understand the present invention, the present invention will be further described in detail below with reference to the accompanying drawings and specific implementation methods.

[0030] Please see the attached Figure 1The figure shows a foam film thermal laminating machine, comprising a frame 1, on which a roller pressing mechanism 2 is arranged in a horizontal array; a collecting mechanism 3 is rotatably arranged on the right side of the roller pressing mechanism 2 in the array direction, and a reeling mechanism 4 is arranged on the left side of the roller pressing mechanism 2 in the array direction; a second reeling mechanism 5 is movably arranged on both the upper and lower sides of the roller pressing mechanism 2, and the second reeling mechanism 5 includes:

[0031] A first power source 51 is swingably mounted on the frame 1 and is used to provide power;

[0032] The unwinding beam 52 is movably disposed on the frame 1; the first power source 51 can drive the unwinding beam 52 to move back and forth; and

[0033] The second unwinding component 53 is detachably provided at both ends of the unwinding beam 52 and is used for receiving and releasing the raw materials.

[0034] Based on the above embodiment, the first power source 51 is a deflection correction electric cylinder; one end of the deflection correction electric cylinder is hingedly connected to the frame 1 through a first swing seat, and the other end is hingedly connected to the unwinding beam 52 through a second swing seat;

[0035] The second unwinding component 53 includes a second unwinding base 531 that can be detachably mounted on the frame 1; a screw fine-tuning assembly 532 is rotatably provided on the second unwinding base 531; a second unwinding bottom plate 533 is movably provided above the second unwinding base 531; the screw fine-tuning assembly 532 can drive the second unwinding bottom plate 533 to move back and forth; an unwinding motor 534 is provided at the top of the second unwinding bottom plate 533 near the right end; an unwinding hand-operated rotating shaft 535 is rotatably provided at the top of the second unwinding bottom plate 533; the unwinding motor 534 can drive the unwinding hand-operated rotating shaft 535 to rotate.

[0036] Based on the above embodiment, the rolling mechanism 2 includes a rolling bracket 21; a first rolling shaft 22 is rotatably provided on the rolling bracket 21; the first rolling shaft 22 is driven to rotate by a servo motor 23; an adjusting power 24 is provided on one side of the rolling bracket 21; a second rolling shaft 22 is movably provided on the rolling bracket 21; the adjusting power 24 can drive the second rolling shaft 22 away from or closer to the first rolling shaft 22; a detection sensor 25 is inclined corresponding to the second rolling shaft 22 / the first rolling shaft 22.

[0037] Based on the above embodiment, the regulating power 24 is a regulating cylinder.

[0038] Based on the above embodiment, the collecting mechanism 3 includes a winding power 31 that is adjustably arranged on the frame 1; the output end of the winding power 31 is detachably provided with a second hand-operated rotating shaft 32; and a chuck assembly 33 is provided on the second hand-operated rotating shaft 32.

[0039] Based on the above embodiment, the chuck assembly 33 is provided with quick clamps in a radially retractable array.

[0040] The foam film to be bonded is mounted on the unwinding mechanism and the second unwinding mechanism, respectively. The unwinding motor and the winding power are started, and the foam film is thermally bonded under the action of the roller mechanism. The deviation correction electric cylinder adjusts the position of the second unwinding mechanism as needed to ensure the accurate unwinding position of the foam film. The regulating cylinder adjusts the gap between the first roller and the second roller according to the thickness of the foam film to ensure uniform bonding pressure. The detection sensor monitors the operating status of the roller mechanism in real time to ensure the normal operation of the equipment. The bonded foam film is reeled under the action of the collection mechanism, and the quick clamp on the chuck assembly can fix the reeled foam film. The foam film thermal bonding machine of the present invention adopts an automated operation mode, which can quickly and accurately complete the foam film thermal bonding process, greatly improving production efficiency. The design of the roller mechanism can ensure that the foam film is subjected to uniform pressure during the bonding process, thereby ensuring the stability of the bonding quality. The setting of the detection sensor can monitor the operating status of the roller mechanism in real time, and timely identify problems and make adjustments. The movable design of the second unwinding mechanism and the application of the deviation-correcting electric cylinder make the equipment more convenient and quick to operate. The position of the second unwinding mechanism can be adjusted according to different production needs, which improves the adaptability of the equipment. The design of the collection mechanism can ensure that the foam film can be smoothly wound after bonding, and the quick clamp on the chuck assembly can fix the wound foam film to prevent it from loosening. In summary, the foam film heat laminating machine of the present invention has the advantages of reasonable structure, easy operation, high production efficiency, good bonding quality, etc., which can meet the needs of foam film production and processing.

[0041] The above description is merely a preferred embodiment of the present invention and does not constitute any form of limitation to the present invention. Although the present invention has been disclosed as a preferred embodiment, it is not intended to limit the present invention. Any person skilled in the art should be able to utilize the technical contents disclosed above and make equivalent embodiments that are equivalent changes by making slight changes or modifications without departing from the scope of the technical solution of the present invention. However, any brief modifications, equivalent changes and modifications made to the above embodiments based on the technical essence of the present invention without departing from the content of the technical solution of the present invention are still within the scope of the technical solution of the present invention.

Claims

1. A foam film thermal laminating machine, comprising a frame (1), wherein a roller pressing mechanism (2) is provided on the frame (1) along a horizontal array; a collecting mechanism (3) is rotatably provided on the right side of the array direction of the roller pressing mechanism (2), and a reeling mechanism (4) is provided on the left side of the array direction of the roller pressing mechanism (2); a second reeling mechanism (5) is movably provided on both the upper and lower sides of the roller pressing mechanism (2), characterized in that: The second unwinding mechanism (5) comprises: A first power source (51) is swingably mounted on the frame (1) and is used to provide power; An unwinding beam (52) is movably arranged on the frame (1); the first power source (51) can drive the unwinding beam (52) to move back and forth; and The second unwinding component (53) is detachably arranged at both ends of the unwinding beam (52) and is used for receiving and releasing raw materials.

2. The foam film thermal laminating machine according to claim 1, wherein: The first power source (51) is a deflection correction electric cylinder; one end of the deflection correction electric cylinder is hingedly connected to the frame (1) via a first swing seat, and the other end is hingedly connected to the unwinding beam (52) via a second swing seat; The second unwinding component (53) comprises a second unwinding base (531) detachably mounted on the frame (1); a screw fine-tuning assembly (532) is rotatably provided on the second unwinding base (531); a second unwinding bottom plate (533) is movably provided above the second unwinding base (531); the screw fine-tuning assembly (532) can drive the second unwinding bottom plate (533) to move back and forth; an unwinding motor (534) is provided near the right end of the top of the second unwinding bottom plate (533); an unwinding hand-operated rotating shaft (535) is rotatably provided on the top of the second unwinding bottom plate (533); the unwinding motor (534) can drive the unwinding hand-operated rotating shaft (535) to rotate.

3. The foam film thermal laminating machine according to claim 1, wherein: The rolling mechanism (2) comprises a rolling support (21); a first rolling shaft (22) is rotatably provided on the rolling support (21); the first rolling shaft (22) is driven to rotate by a servo motor (23); an adjusting power (24) is provided on one side of the rolling support (21); a second rolling shaft (26) is movably provided on the rolling support (21); the adjusting power (24) can drive the second rolling shaft (26) to move away from or towards the first rolling shaft (22); and a detection sensor (25) is provided corresponding to the second rolling shaft (26) / the first rolling shaft (22) being inclined.

4. The foam film thermal laminating machine according to claim 3, wherein: The regulating power (24) is a regulating cylinder.

5. The foam film thermal laminating machine according to claim 1, wherein: The collecting mechanism (3) comprises a winding power (31) adjustable and arranged on the frame (1); a second hand-operated rotating shaft (32) is detachably provided at the output end of the winding power (31); and a chuck assembly (33) is provided on the second hand-operated rotating shaft (32).

6. The foam film thermal laminating machine according to claim 5, characterized in that: The chuck assembly (33) is provided with quick clamps in a radially retractable array.

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