Sweeper for belt conveyor

Abstract

The utility model relates to the technical field of belt conveyors, and discloses a sweeper for a belt conveyor, which comprises a head first polyurethane sweeper, a head second polyurethane sweeper and an empty section sweeper, the head first polyurethane sweeper comprises a first polyurethane scraper, a first knife rest, a first hexagonal nut, a first bolt, a first elastic washer, a locking bolt, a second bolt, a second elastic washer, a knife rest clamping mechanism and a first mechanical swing rod. The first polyurethane scraper is installed on the knife rest clamping mechanism, and a hinge support is installed on one side of the knife rest clamping mechanism. Through the arrangement of the first polyurethane sweeper, the second polyurethane sweeper and the empty section sweeper, a multi-stage sweeping system is formed, the maintenance frequency is effectively reduced, the service life of the whole equipment is prolonged, the structures of all parts of the sweepers are optimized, it is guaranteed that operation is easy and convenient, maintenance is convenient, and the service life of the whole equipment is prolonged. And a powerful guarantee is provided for stable operation of the belt conveyor.

Description

Technical Field

[0001] The utility model relates to the technical field of belt conveyors, in particular to a cleaner for belt conveyors. Background Art

[0002] Belt conveyors are the primary equipment for coal transportation in coal mines and serve as the link between transportation and storage. Their operating quality directly affects the safe production of coal mines. Currently, belt conveyors are often equipped with traditional rubber sweepers, which have the following disadvantages during the cleaning process:

[0003] 1. The rubber scraper has poor wear resistance and is easy to damage the belt;

[0004] 2. Poor compensation ability after wear;

[0005] 3. The cleaning effect is poor and the damage rate is high.

[0006] In order to overcome the above defects, we provide a new type of cleaner for belt conveyors. The polyurethane cleaner consists of a cleaning bracket, a polyurethane scraper and a compensation device. The polyurethane scraper has a large contact area with the belt and can effectively remove attachments on the belt surface. Its excellent wear resistance and compensation ability effectively increase the service life of the cleaner. Utility Model Content

[0007] The purpose of the utility model is to provide a cleaner for a belt conveyor to solve the problems raised in the above background technology.

[0008] To achieve the above-mentioned object, the utility model provides the following technical solution: a cleaner for a belt conveyor, comprising a first-pass polyurethane cleaner at the head, a second-pass polyurethane cleaner at the head, and a gap cleaner, wherein the first-pass polyurethane cleaner at the head comprises a polyurethane scraper, a tool holder, a hexagonal nut, a bolt, a spring washer, a locking bolt, a second bolt, a second spring washer, a tool holder clamping mechanism, and a mechanical swing arm;

[0009] The polyurethane scraper is mounted on a tool holder clamping mechanism. A hinged support is mounted on one side of the tool holder clamping mechanism. The hinged support is mounted with a fixing block via a second bolt and a second spring washer.

[0010] The second polyurethane cleaner on the head includes a second polyurethane scraper, a second blade holder, a third hexagonal nut, a hexagonal head bolt, a fourth hexagonal nut, a spring washer, a third bolt, and a second mechanical swing arm;

[0011] The air section cleaner includes a fixing plate, bolt four, hexagonal nut six, washer one, washer two, a support rod, bolt five, hexagonal nut seven, washer three, and washer four; the fixing plate is installed on the support rod through bolt four, hexagonal nut six, washer one, and washer two, and the support rod is respectively provided with articulated rod one and articulated rod two.

[0012] Preferably, one end of the mechanical rocker arm 1 is mounted on a hinged support, and both ends of the mechanical rocker arm 1 are provided with a spring seat 1 and a hexagonal nut 2, and a spring 1 is provided between the spring seats 1.

[0013] Preferably, the tool holder is mounted with a scraper through a bolt, a spring washer, and a locking bolt, and a tensioning rod is provided on the scraper through a hexagonal nut.

[0014] Preferably, the tool holder 2 is installed with a scraper 2 through a hexagonal nut 4, a spring washer, and a bolt 3. A tensioning rod 2 is provided on the scraper 2 through a hexagonal nut 3. One end of the tool holder 2 is installed with a fixed angle steel through a hexagonal head bolt.

[0015] Preferably, the mechanical pendulum rod 2 is arranged on a fixed angle steel, both ends of the mechanical pendulum rod 2 are provided with a hexagonal nut 5 and a spring seat 2, and a spring 2 is provided between the spring seats 2, and a compensation mechanism is provided below the mechanical pendulum rod 2.

[0016] Preferably, a polyurethane plate is provided below the hinged rod 1 and the hinged rod 2 via a bolt 5, a hexagonal nut 7, a washer 3 and a washer 4, and a scraper frame is provided at the bottom of the polyurethane plate.

[0017] The utility model provides a cleaner for a belt conveyor. It has the following beneficial effects:

[0018] (1) The utility model forms a multi-stage cleaning system by configuring a first polyurethane cleaner, a second polyurethane cleaner and an empty section cleaner, which effectively reduces the maintenance frequency and increases the service life of the entire equipment. The structural optimization of each component of the cleaner ensures simple operation and convenient maintenance, providing a strong guarantee for the stable operation of the belt conveyor.

[0019] (2) The polyurethane cleaner of the present invention, which is composed of a polyurethane scraper 21 and a compensation mechanism 213, can self-adjust to different material characteristics during operation, effectively avoiding the problem of incomplete cleaning caused by uneven material hardness. The polyurethane scraper has a large contact area with the tape, which can effectively remove attachments on the tape surface. Its excellent wear resistance and compensation ability effectively increase the service life of the cleaner. BRIEF DESCRIPTION OF THE DRAWINGS

[0020] Figure 1This is a schematic diagram of the structure of the first polyurethane sweeper on the head of the utility model;

[0021] Figure 2 This is a schematic diagram of the structure of the second polyurethane sweeper on the head of the utility model;

[0022] Figure 3 This is the three-view diagram of the structure of the air section cleaner of the utility model.

[0023] In the figure: polyurethane cleaner 1 for the first pass of the head, polyurethane cleaner 2 for the second pass of the head, empty section cleaner 3, polyurethane scraper 11, tool holder 12, hexagonal nut 13, tension rod 14, bolt 15, spring washer 16, locking bolt 17, fixing block 18, bolt 2 19, spring washer 2 110, hinged support 111, tool holder clamping mechanism 112, spring 1 113, spring seat 1 114, mechanical swing arm 1 115, hexagonal nut 2 116, polyurethane scraper 2 21, tool holder 2 22, hexagonal nut 3 23 , tensioning rod 24, hexagon head bolt 25, hexagon nut 4 26, spring washer 27, bolt 3 28, fixed angle steel 29, hexagon nut 5 210, spring 211, spring seat 2 212, compensation mechanism 213, mechanical rocker arm 2 214, fixing plate 31, bolt 4 32, hexagon nut 6 33, washer 1 34, washer 2 35, support rod 36, hinged rod 1 37, hinged rod 2 38, polyurethane plate 39, scraper frame 310, bolt 5 311, hexagon nut 7 312, washer 313, washer 4 314. DETAILED DESCRIPTION

[0024] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0025] Examples of the embodiments are shown in the accompanying drawings, wherein the same or similar reference numerals throughout represent the same or similar elements or elements having the same or similar functions. The embodiments described below with reference to the accompanying drawings are exemplary and are intended to be used to explain the present invention, and should not be construed as limiting the present invention.

[0026] A preferred embodiment of a belt conveyor cleaner provided by the utility model is as follows: Figure 1-3The figure shows a cleaner for a belt conveyor, comprising a first-pass polyurethane cleaner 1, a second-pass polyurethane cleaner 2, and a gap cleaner 3. The first-pass polyurethane cleaner 1 comprises a polyurethane scraper 11, a tool holder 12, a hexagonal nut 13, a bolt 15, a spring washer 16, a locking bolt 17, a second bolt 19, a second spring washer 110, a tool holder clamping mechanism 112, and a mechanical swing arm 115.

[0027] The polyurethane scraper 11 is mounted on the tool holder clamping mechanism 112. A hinged support 111 is mounted on one side of the tool holder clamping mechanism 112. The hinged support 111 is mounted with a fixing block 18 via a bolt 19 and a spring washer 110.

[0028] One end of the mechanical swing arm 115 is mounted on the hinged support 111. Both ends of the mechanical swing arm 115 are provided with a spring seat 114 and a hexagonal nut 2 116. A spring 113 is provided between the spring seat 114.

[0029] The tool holder 12 is mounted with a scraper 1 via a bolt 15, a spring washer 16, and a locking bolt 17. A tension rod 14 is mounted on the scraper 1 via a hexagonal nut 13.

[0030] Furthermore, it was found that by providing a first-pass polyurethane cleaner and installing a polyurethane scraper 11 on the blade holder clamping mechanism 112, materials adhering to the surface of the belt conveyor can be effectively removed during the cleaning process, thereby improving cleaning efficiency. Furthermore, the design of scraper 1 allows it to adapt to different belt widths and material thicknesses during the cleaning process, enhancing the adaptability of the cleaner.

[0031] Furthermore, the mechanical swing arm 115, in conjunction with the spring 113, automatically adjusts the scraper pressure during belt conveyor operation, maintaining a stable cleaning effect. Furthermore, the configuration of the second polyurethane cleaner 2 and the empty section cleaner 3 at the head creates a multi-stage cleaning system, effectively reducing maintenance frequency and extending the overall equipment life. The optimized structure of the cleaner components ensures easy operation and maintenance, providing a strong guarantee for the stable operation of the belt conveyor.

[0032] The second polyurethane cleaner 2 on the head includes a polyurethane scraper 21, a blade holder 22, a hexagonal nut 3 23, a hexagonal head bolt 25, a hexagonal nut 4 26, a spring washer 27, a bolt 3 28, and a mechanical swing arm 214;

[0033] The second tool holder 22 is mounted with a second scraper through a fourth hexagonal nut 26, a spring washer 27, and a third bolt 28. A second tensioning rod 24 is provided on the second scraper through a third hexagonal nut 23. One end of the second tool holder 22 is mounted with a fixed angle steel 29 through a hexagonal bolt 25.

[0034] The second mechanical swing arm 214 is mounted on the fixed angle steel 29. A fifth hexagonal nut 210 and a second spring seat 212 are mounted on both ends of the second mechanical swing arm 214. A second spring 211 is mounted between the second spring seats 212. A compensation mechanism 213 is mounted below the second mechanical swing arm 214.

[0035] Furthermore, the polyurethane cleaner, consisting of the polyurethane scraper 21 and the compensation mechanism 213, can self-adjust to the different material properties during operation, effectively avoiding the problem of incomplete cleaning caused by uneven material hardness. The polyurethane scraper has a large contact area with the tape, effectively removing debris from the tape surface. Its excellent wear resistance and compensation capabilities effectively extend the service life of the cleaner.

[0036] Furthermore, the design of compensation mechanism 213 not only adapts to changes in material hardness but also allows real-time adjustments based on the actual operating conditions of the conveyor belt, maintaining a constant contact pressure between the scraper and the belt, thereby further improving cleaning effectiveness. Furthermore, the coordination of hexagonal nut 5 210 and spring seat 212 allows mechanical swing arm 214 to swing flexibly during operation, minimizing damage to the belt and extending the service life of the equipment.

[0037] The air section cleaner 3 includes a fixing plate 31, a bolt 4 32, a hexagonal nut 6 33, a washer 1 34, a washer 2 35, a support rod 36, a bolt 5 311, a hexagonal nut 7 312, a washer 313, and a washer 4 314; the fixing plate 31 is installed on the support rod 36 by means of the bolt 4 32, the hexagonal nut 6 33, the washer 1 34, and the washer 2 35, and the support rod 36 is respectively provided with a hinged rod 1 37 and a hinged rod 2 38, and a polyurethane plate 39 is provided below the hinged rod 1 37 and the hinged rod 2 38 by means of the bolt 5 311, the hexagonal nut 7 312, the washer 313, and the washer 4 314, and a scraper frame 310 is provided at the bottom of the polyurethane plate 39.

[0038] It was further found that by setting up the empty section sweeper 3, the polyurethane plate 39 was installed on the support rod 36 using the hinged rod 1 37 and the hinged rod 2 38 through the bolt 5 311, the hexagonal nut 7 312, the washer 3 313, the washer 4 314 and other structures, the stability and cleaning efficiency of the sweeper during the empty section operation were achieved, the vibration and noise during the cleaning process were reduced, and the flexibility and wear resistance of the polyurethane plate 39 ensured the durability of the cleaning effect.

[0039] When in use, this cleaner should be installed after the conveyor belt in the belt conveyor is installed, and the longitudinal center line of the cleaner should be aligned with the center line of the belt conveyor; during installation, the polyurethane plate 39 must be completely close to the conveyor belt, and then the fixed plate 31 should be connected to the conveyor middle frame; all parts of the cleaner must be cleaned and treated with anti-corrosion before assembly.

[0040] Finally, it should be noted that the above description is merely a preferred embodiment of the present invention and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art will be able to modify the technical solutions described in the aforementioned embodiments or replace some of the technical features therein with equivalents. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principles of the present invention shall be included within the scope of protection of the present invention.

Claims

1. A cleaner for a belt conveyor, comprising a first-stage polyurethane cleaner (1) at the head, a second-stage polyurethane cleaner (2) at the head, and a blank section cleaner (3), characterized in that: The first polyurethane cleaner (1) on the head comprises a polyurethane scraper (11), a tool holder (12), a hexagonal nut (13), a bolt (15), a spring washer (16), a locking bolt (17), a second bolt (19), a second spring washer (110), a tool holder clamping mechanism (112), and a mechanical swing arm (115); The polyurethane scraper (11) is mounted on a tool holder clamping mechanism (112), a hinged support (111) is mounted on one side of the tool holder clamping mechanism (112), and a fixing block (18) is mounted on the hinged support (111) via a second bolt (19) and a second spring washer (110); The second polyurethane cleaner (2) on the head comprises a second polyurethane scraper (21), a second blade holder (22), a third hexagonal nut (23), a hexagonal head bolt (25), a fourth hexagonal nut (26), a spring washer (27), a third bolt (28), and a second mechanical swing arm (214); The empty section cleaner (3) comprises a fixing plate (31), a fourth bolt (32), a sixth hexagonal nut (33), a first washer (34), a second washer (35), a support rod (36), a fifth bolt (311), a seventh hexagonal nut (312), a third washer (313), and a fourth washer (314); the fixing plate (31) is mounted on the support rod (36) via the fourth bolt (32), the sixth hexagonal nut (33), the first washer (34), and the second washer (35); and the support rod (36) is provided with a first hinge rod (37) and a second hinge rod (38), respectively.

2. A cleaner for a belt conveyor according to claim 1, characterized in that: One end of the mechanical rocker arm 1 (115) is mounted on the hinged support (111), and both ends of the mechanical rocker arm 1 (115) are provided with a spring seat 1 (114) and a hexagonal nut 2 (116), and a spring 1 (113) is provided between the spring seat 1 (114).

3. The belt conveyor cleaner according to claim 1, characterized in that: The tool holder (12) is mounted with a scraper (1) via a bolt (15), a spring washer (16), and a locking bolt (17); a tensioning rod (14) is provided on the scraper (1) via a hexagonal nut (13).

4. The belt conveyor cleaner according to claim 1, characterized in that: The second tool holder (22) is mounted with a second scraper through a fourth hexagonal nut (26), a spring washer (27), and a third bolt (28); a second tensioning rod (24) is mounted on the second scraper through a third hexagonal nut (23); and a fixed angle steel (29) is mounted on one end of the second tool holder (22) through a hexagonal bolt (25).

5. The belt conveyor cleaner according to claim 1, characterized in that: The mechanical pendulum rod 2 (214) is arranged on the fixed angle steel (29), and both ends of the mechanical pendulum rod 2 (214) are provided with a hexagonal nut 5 (210) and a spring seat 2 (212), and a spring 2 (211) is provided between the spring seats 2 (212), and a compensation mechanism (213) is provided below the mechanical pendulum rod 2 (214).

6. The belt conveyor cleaner according to claim 1, characterized in that: A polyurethane plate (39) is provided below the hinged rod 1 (37) and the hinged rod 2 (38) via a bolt 5 (311), a hexagonal nut 7 (312), a washer 3 (313), and a washer 4 (314). A scraper frame (310) is provided at the bottom of the polyurethane plate (39).

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