Material belt constant tension buffering device

By designing a constant tension buffer device for the material belt, the coordination of the upper and lower buffer components and the guide components is used to solve the problems of jitter and tension fluctuation of the material belt buffer, the stability and conveying accuracy of the material belt tension are achieved, and the product yield and working efficiency are improved.

CN223292002UActive Publication Date: 2025-09-02SUZHOU SELECTIVE PLATING ENG CO LTD
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Patent Information

Application Number
CN202422153859.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-03
Publication Date
2025-09-02
Estimated Expiration
2034-09-03

AI Technical Summary

Technical Problem

The existing material belt buffers shake severely during operation and fluctuate greatly, resulting in abnormalities such as breaking, fan shape and elongation of the product, and the layout is unreasonable and occupy a large space.

Method used

A constant tension buffering device for tape is designed, including a frame, a conveying component, an upper buffer assembly and a lower buffer assembly. The tape tension is adjusted in real time through the guide assembly and the sensor, and the tension consistency is achieved by using the spiral groove structure of the upper and lower buffer blocks, and the tape length is monitored in combination with the guide roller and the sensor to ensure stable transportation.

Benefits of technology

The stability and accuracy of the tension of the tape is achieved, the vibration and position deviation of the tape are avoided, the yield rate and working efficiency are improved, the structure is compact and the applicability is wide.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a material belt constant tension buffering device which comprises a machine frame and a conveying assembly arranged on the machine frame and used for conveying a material belt, the end side of the conveying assembly is provided with an upper buffering assembly and a lower buffering assembly which are arranged in an up-and-down mode, and the upper buffering assembly can move up and down relative to the lower buffering assembly under driving of a driving assembly. The upper caching assembly and the lower caching assembly are further provided with guiding assemblies used for guiding the material belt. The buffering device has the advantages that the design is exquisite, the upper buffering block can be subjected to micro-distance adjustment relative to the lower buffering block, the tension of the material belt can be adjusted in real time, in addition, the lower buffering groove and the upper buffering groove are formed in the lower buffering block and the upper buffering block, micro-distance adjustment is carried out in the material belt buffering process, and the tension of the material belt can be adjusted in real time. The tension of the material belt is ensured to be consistent all the time, so that the material belt is broken, sectored, elongated and the like, and the yield is ensured. And in addition, the layout is reasonable, the structure is compact, and the applicability is wide.
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Description

Technical Field

[0001] The utility model relates to a buffer machine, in particular to a material strip constant tension buffer device. Background Art

[0002] In the current surface treatment field, raw materials are usually stamped onto a material strip to form a coil, and then the material strip is processed by surface treatment equipment. During the surface treatment process, feeding and receiving operations are usually required. The material strip is fed to the production line at a certain speed through the rotation of the coil reel, and a coil reel for receiving the material strip is placed at the discharge end of the production line. The processed material strip is slowly wound on it by the rotation of the coil reel to perform the receiving work.

[0003] For example, the authorization announcement number CN212893005U discloses a compact material strip buffer machine, which includes a frame, and the frame is in the shape of an inverted "T". The frame is provided with a guide wheel mechanism arranged in the vertical direction, and the guide wheel mechanism includes a fixed guide wheel, a movable guide wheel and a lifting mechanism. The fixed guide wheel is provided with a plurality of first grooves arranged along its own axis for winding the material strip, and the first shaft seats at both ends of the fixed guide wheel shaft are fixedly mounted on the frame, and the movable guide wheel is provided with a plurality of second grooves arranged along its own axis for winding the material strip, and the second shaft seats at both ends of the movable guide wheel shaft are fixedly mounted on the conveyor chain of the lifting mechanism. However, when the buffer machine is in operation, the material strip buffer machine shakes when performing up and down buffering, and the tension fluctuates greatly, resulting in abnormalities such as product breakage, fanning, and elongation, which seriously affects the yield rate. In addition, the layout of the buffer machine is unreasonable, it takes up space, and has great limitations. Utility Model Content

[0004] The purpose of the utility model is to overcome the deficiencies in the prior art and provide a constant tension buffer device for a material strip.

[0005] The purpose of this utility model is achieved through the following technical solutions:

[0006] A constant tension buffer device for a material strip comprises a frame and a conveying assembly arranged thereon for conveying the material strip. The end side of the conveying assembly is provided with an upper cache assembly and a lower cache assembly which are arranged vertically. The upper cache assembly can move up and down relative to the lower cache assembly under the drive of the driving assembly. The upper cache assembly and the lower cache assembly are also provided with a guide assembly for guiding the material strip.

[0007] Preferably, the conveying assembly at least includes a conveying frame fixed on the frame, the conveying frame is provided with a rotatable conveying wheel, the conveying wheel is provided with a conveying groove adapted to the material belt, and the conveying groove is provided on the outer circumferential surface of the conveying wheel.

[0008] Preferably, a sensor is also fixed on the conveying frame, and the sensor is located at the front end of the conveying wheel.

[0009] Preferably, the lower cache assembly includes at least a lower rotating shaft pivotally arranged on the frame, a lower cache block is fixed on the lower rotating shaft, the central axis of the lower cache block is not coaxial with the central axis of the lower rotating shaft, and a spiral lower cache groove is provided on the lower cache block, and the width of the lower cache groove is equal to the width of the material strip.

[0010] Preferably, the lower cache assembly further comprises a lower drive motor fixed on the frame, a lower coupling is provided on the motor shaft of the lower drive motor, and an output end of the lower coupling is connected to the lower rotating shaft.

[0011] Preferably, the driving assembly at least includes a slide rail fixed on the frame, the slide rail is provided with a slider adapted thereto, the slider is fixed with a bearing seat, and the upper cache assembly is arranged on the bearing seat.

[0012] Preferably, a drive shaft with a pivot arrangement is provided on the frame, and the drive shaft is driven by a drive motor arranged on the frame; driving gears are fixedly provided at both ends of the drive shaft, and driven gears are provided at both ends of the upper cache assembly, and a chain is wound between the driven gear and the driving gear.

[0013] Preferably, the upper cache assembly includes at least an upper rotating shaft pivotally arranged on the supporting seat, the cache block is fixed on the upper rotating shaft, the central axis of the upper cache block is not coaxial with the central axis of the rotating shaft, and a spiral upper cache groove is provided on the upper cache block, and the width of the upper cache groove is equal to the width of the material strip.

[0014] Preferably, the guide assembly at least includes a guide shaft fixed on the frame, a group of equidistant guide rods are fixed on the guide shaft, and a guide roller is pivotally provided on each guide rod.

[0015] The beneficial effects of the present invention are mainly reflected in:

[0016] 1. The design is sophisticated, with the upper buffer block capable of micro-adjustment relative to the lower buffer block, allowing real-time adjustment of the web tension. Furthermore, the lower and upper buffer blocks are equipped with lower and upper buffer slots, allowing for micro-adjustment during the web buffering process, ensuring consistent web tension and preventing web breakage, fanning, or elongation, ensuring high yield rates. Furthermore, the layout is rational, the structure is compact, and the web has wide applicability.

[0017] 2. The setting of the conveyor wheel can guide the material belt to avoid the position of the material belt from being offset, and ensure the accuracy of transportation. The design is simple and sophisticated, with high stability, easy to disassemble, replace and repair, greatly improving work efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] The technical solution of the utility model is further described below with reference to the accompanying drawings:

[0019] Figure 1 : A three-dimensional diagram of a preferred embodiment of the present utility model. DETAILED DESCRIPTION

[0020] The present invention will be described in detail below with reference to the specific embodiments shown in the accompanying drawings. However, these embodiments are not limited to the present invention, and any structural, methodological, or functional modifications made by a person skilled in the art based on these embodiments are included within the scope of protection of the present invention.

[0021] In the description of this utility model, it should be noted that, unless otherwise expressly specified or limited, the terms "installed," "connected," and "connected" should be understood in a broad sense. For example, they can refer to fixed connections, detachable connections, or integral connections; mechanical connections, electrical connections; direct connections, indirect connections through an intermediate medium, and internal communication between two components. Those skilled in the art will understand the specific meanings of the above terms in this utility model based on specific circumstances.

[0022] The present invention will be described in detail below with reference to the accompanying drawings and in combination with embodiments.

[0023] like Figure 1 As shown, the utility model discloses a constant tension buffer device for a material belt, comprising a frame 1 and a conveying assembly 2 arranged thereon for conveying a material belt 100, wherein the conveying assembly 2 at least comprises a conveying frame 21 fixedly mounted on the frame 1, and the conveying frame 21 is provided with a rotatable conveying wheel 22, and the conveying wheel 22 is provided with a conveying groove 23 adapted to the material belt 100, and the conveying groove 23 is arranged on the outer circumferential surface of the conveying wheel 22. The arrangement of the conveying wheel 22 can guide the material belt 100, avoid the position of the material belt 100 from being offset, and ensure the accuracy of the conveying. The design is simple and sophisticated, has high stability, is easy to disassemble, replace and repair, and greatly improves work efficiency.

[0024] The conveying frame 21 is further provided with a sensor 24 , which is located at the front end of the conveying wheel 22 . The sensor 24 can monitor the conveying length of the material belt 100 in real time, thus playing a metering role.

[0025] The end side of the conveying assembly 2 is provided with an upper buffer assembly 3 and a lower buffer assembly 4, which are arranged in an upper and lower position. In this preferred embodiment, the upper buffer assembly 3 and the lower buffer assembly 4 have the same structure, which can facilitate processing and assembly, greatly improving work efficiency. In the above, the lower buffer assembly 4 at least includes a lower rotating shaft 41 pivotally mounted on the frame 1, and a lower buffer block 42 is fixedly mounted on the lower rotating shaft 41. The central axis of the lower buffer block 42 is not coaxial with the central axis of the lower rotating shaft 41. The lower buffer block 42 is provided with a spiral lower buffer groove 43, and the width of the lower buffer groove 43 is equal to the width of the material belt 100.

[0026] The lower buffer assembly 4 further includes a lower drive motor 44 fixed to the frame 1. A lower coupling 45 is provided on the motor shaft of the lower drive motor 44. The output end of the lower coupling 45 is connected to the lower rotating shaft 41. The upper buffer assembly 3 includes at least an upper rotating shaft 31 pivotally mounted on the bearing seat 53. A buffer block 32 is fixed to the upper rotating shaft 31. The central axis of the upper buffer block 32 is not coaxial with the central axis of the rotating shaft 31. The upper buffer block 32 is provided with a spiral upper buffer groove 33. The width of the upper buffer groove 33 is equal to the width of the material strip 100.

[0027] The upper buffer assembly 3 is capable of moving up and down relative to the lower buffer assembly 4 under the drive of a drive assembly 5. The drive assembly 5 comprises at least a slide rail 51 fixed to the frame 1. A corresponding slider 52 is mounted on the slide rail 51. A support 53 is mounted on the slider 52. The upper buffer assembly 3 is mounted on the support 53. A pivotally mounted drive shaft 54 ​​is mounted on the frame 1 and driven by a drive motor 55 mounted on the frame 1. Drive gears are mounted at both ends of the drive shaft 54. Drive gears are mounted at both ends of the upper buffer assembly 3. A chain is wound between the drive gears and the drive gears. In this embodiment, the upper buffer block is micro-adjustable relative to the lower buffer block, enabling real-time adjustment of the tension of the material strip 100. Furthermore, lower and upper buffer slots are defined in the lower and upper buffer blocks, enabling micro-adjustment during the buffering process of the material strip 100, ensuring consistent tension of the material strip 100 and preventing abnormalities such as breakage, fanning, and elongation, thereby ensuring a high yield rate. In addition, the layout is reasonable, the structure is compact and has wide applicability.

[0028] The upper and lower buffer assemblies 3 and 4 are further provided with a guide assembly 6 for guiding the material strip 100. The guide assembly 6 comprises at least a guide shaft 61 fixed to the frame 1, a set of equidistant guide rods 62 fixed to the guide shaft 61, and a guide roller 63 pivotally mounted on each guide rod 62. The guide rollers 63 can guide the material strip.

[0029] It should be understood that although this specification is described in terms of implementation methods, not every implementation method contains only one independent technical solution. This narrative method of the specification is only for the sake of clarity. Those skilled in the art should regard the specification as a whole. The technical solutions in each implementation method can also be appropriately combined to form other implementation methods that can be understood by those skilled in the art.

[0030] The series of detailed descriptions listed above are only specific descriptions of feasible implementation methods of the present invention. They are not intended to limit the scope of protection of the present invention. Any equivalent implementation methods or changes that do not deviate from the technical spirit of the present invention should be included in the scope of protection of the present invention.

Claims

1. A constant tension buffer device for a material strip, comprising a frame (1) and a conveying assembly (2) arranged thereon for conveying a material strip (100), characterized in that: An upper cache component (3) and a lower cache component (4) are provided on the end side of the conveying component (2), and the upper cache component (3) can move up and down relative to the lower cache component (4) under the drive of the driving component (5). The upper cache component (3) and the lower cache component (4) are also provided with a guide component (6) for guiding the material belt (100).

2. The constant tension buffer device for a material strip according to claim 1, characterized in that: The conveying assembly (2) at least comprises a conveying frame (21) fixed on the frame (1), the conveying frame (21) is provided with a rotatable conveying wheel (22), the conveying wheel (22) is provided with a conveying groove (23) adapted to the material belt (100), and the conveying groove (23) is provided on the outer circumferential surface of the conveying wheel (22).

3. The constant tension buffer device for the material strip according to claim 2, characterized in that: The conveying frame (21) is also provided with a sensor (24), and the sensor (24) is located at the front end of the conveying wheel (22).

4. The constant tension buffer device for a material strip according to claim 1, characterized in that: The lower cache assembly (4) at least comprises a lower rotating shaft (41) pivotally arranged on the frame (1); a lower cache block (42) is fixedly provided on the lower rotating shaft (41); a central axis of the lower cache block (42) is not coaxial with the central axis of the lower rotating shaft (41); a spiral lower cache groove (43) is provided on the lower cache block (42); and a width of the lower cache groove (43) is equal to a width of the material strip (100).

5. The constant tension buffer device for a material strip according to claim 4, characterized in that: The lower buffer assembly (4) further comprises a lower drive motor (44) fixedly mounted on the frame (1); a lower coupling (45) is provided on the motor shaft of the lower drive motor (44); and an output end of the lower coupling (45) is connected to the lower rotating shaft (41).

6. The constant tension buffer device for a material strip according to claim 1, characterized in that: The driving assembly (5) at least comprises a slide rail (51) fixed on the frame (1), a slider (52) adapted thereto is provided on the slide rail (51), a bearing seat (53) is fixed on the slider (52), and the upper cache assembly (3) is arranged on the bearing seat (53).

7. The constant tension buffer device for a material strip according to claim 6, characterized in that: A driving shaft (54) is pivotally mounted on the frame (1), and the driving shaft (54) is driven by a driving motor (55) mounted on the frame (1). Driving gears are fixedly mounted at both ends of the driving shaft (54), and driven gears are mounted at both ends of the upper buffer assembly (3). A chain is wound between the driven gear and the driving gear.

8. The constant tension buffer device for a material strip according to claim 7, characterized in that: The upper cache assembly (3) at least comprises an upper rotating shaft (31) pivotally arranged on the supporting seat (53), an upper cache block (32) is fixedly provided on the upper rotating shaft (31), a central axis of the upper cache block (32) is not coaxial with the central axis of the upper rotating shaft (31), and a spiral upper cache groove (33) is provided on the upper cache block (32), and the width of the upper cache groove (33) is equal to the width of the material strip (100).

9. The constant tension buffer device for a material strip according to claim 4, characterized in that: The guide assembly (6) comprises at least a guide shaft (61) fixed on the frame (1), a group of equidistantly arranged guide rods (62) fixed on the guide shaft (61), and a guide roller (63) pivotally provided on each guide rod (62).

Citation Information

Patent Citations

  • Material belt buffer machine with compact structure

    CN212893005U