Self-locking clamp and photovoltaic roof
By designing a self-locking fixture, the stability of the color steel tile connection is enhanced by using the preload force of the clip and the screw, the problem of poor wind resistance performance of the existing fixture is solved and the stability of the roof structure is improved.
Patent Information
- Application Number
- CN202422306627.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-20
- Publication Date
- 2025-09-02
- Estimated Expiration
- 2034-09-20
AI Technical Summary
The existing fixture has a simple structure. The roof formed by clamping colored steel tiles with only two ply plates, which have poor wind resistance. After use for a period of time, it is easy to loosen due to external natural forces, resulting in poor roof structure stability.
A self-locking fixture is designed, including a first clamp and a second clamp arranged oppositely, forming a closed end and a clamping end. The clamp is threadedly connected to the top plate through a screw, and the screw abuts the closed end, clamps the color steel tile connection and applies preloading force to enhance connection stability.
It improves the wind resistance of photovoltaic roofs, improves the stability of the roof structure, prevents fixtures from loosening, and enhances the firmness of color steel tile connections.
Smart Images

Figure CN223293263U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of clamps, in particular to a self-locking clamp and a photovoltaic roof. Background Art
[0002] At present, rooftop photovoltaics are developing rapidly. Photovoltaic roofs usually use color steel tiles as roofs. When installing the color steel tiles, special clamps are required. In the existing technology, the two clamps are usually clamped on both sides of the connection between adjacent color steel tiles, and then the two clamps are fixed by bolts so that the two clamps clamp the two adjacent color steel tiles. Although this type of clamp is easy to install, its structure is too simple. The roof formed by clamping the color steel tiles with only two clamps has poor wind resistance. After using this type of clamp for a period of time, it is easy to become loose due to the influence of external natural forces, which makes the roof structure unstable.
[0003] Therefore existing technology still needs to be improved and improved. Utility Model Content
[0004] In view of the above-mentioned shortcomings of the existing technology, the purpose of the present utility model is to provide a self-locking clamp and a photovoltaic roof, aiming to solve the problem that the clamp structure in the existing technology is too simple, and the roof formed by the color steel tiles clamped by only two plywood has poor wind resistance. After a period of use, this clamp is easily loosened due to the influence of external natural forces, resulting in poor stability of the roof structure.
[0005] The technical solutions adopted by the present invention to solve the technical problems are as follows:
[0006] In a first aspect, an embodiment of the present invention provides a self-locking clamp, comprising:
[0007] A first clip and a second clip are arranged opposite to each other, one end of the first clip is connected to one end of the second clip to form a closed end, and the other end of the first clip and the other end of the second clip are respectively bent inward to form an open clamping end;
[0008] A clamp, the clamp comprising an open end and a top plate opposite the open end, the clamp cover being disposed on the outside of the first clamp and the outside of the second clamp, the open end being clamped on the outside of the clamping end, and the top plate being provided with a screw hole penetrating the top plate;
[0009] A screw rod passes through the screw hole and is threadedly connected to the screw hole, and one end of the screw rod abuts against the outer side of the closed end.
[0010] As a further improved technical solution, the self-locking clamp also includes a gasket and a bolt. The gasket is sleeved on the screw and located on the outside of the top plate. The bolt is threadedly connected to the screw and abuts against the side of the gasket away from the top plate.
[0011] As a further improved technical solution, a limiting hole is provided on the outer side of the closed end, and one end of the screw is arranged in the limiting hole and pressed against the closed end.
[0012] As a further improved technical solution, one end of the first clip and one end of the second clip are detachably connected to form the closed end, and a first semicircular groove is provided on the outer side of one end of the first clip, and a second semicircular groove is provided on the outer side of one end of the second clip, and the first semicircular groove and the second semicircular groove are arranged opposite to each other to splice into the circular limiting hole.
[0013] As a further improved technical solution, one end of the first clip is provided with a slot, and one end of the second clip is provided with a protrusion, and the first clip and the second clip are connected through the combination of the slot and the protrusion.
[0014] As a further improved technical solution, serrated surfaces are provided on both sides of the clamping end.
[0015] As a further improved technical solution, a hexagonal groove is provided on an end surface of the screw away from the closed end.
[0016] In the second aspect, an embodiment of the utility model provides a photovoltaic roof, which includes metal tiles and self-locking clamps as described in any one of the above, each adjacent two metal tiles are detachably connected and a medium wave peak is formed at the connection point, each medium wave peak is provided with a self-locking clamp, and the clamping ends of each self-locking clamp are clamped on both sides of each medium wave peak.
[0017] As a further improved technical solution, an oblique groove is provided on both sides of each medium wave peak, and the oblique grooves on both sides of each medium wave peak are relatively distributed, and the two end portions of the clamping end in each self-locking clamp are respectively clamped in the oblique grooves on both sides of each medium wave peak.
[0018] As a further improved technical solution, the above-mentioned photovoltaic roof also includes: a support frame, the bottom end of the support frame is used to connect the purlin, and the top end of the support frame is arranged on the inner side of the medium wave peak and abuts against the inner side of the medium wave peak.
[0019] Compared with the prior art, the embodiment of the present invention has the following advantages:
[0020] An embodiment of the present utility model provides a self-locking clamp, comprising: a first clamp and a second clamp arranged opposite to each other, one end of the first clamp is connected to one end of the second clamp to form a closed end, and the other end of the first clamp and the other end of the second clamp are respectively bent inward to form an open clamping end; a clamp, the clamp comprising an open end and a top plate opposite to the open end, the clamp cover is arranged on the outside of the first clamp and the outside of the second clamp, and the open end is clamped on the outside of the clamping end, and a screw hole passing through the top plate is provided on the top plate; a screw, the screw passes through the screw hole and is threadedly connected to the screw hole, and one end of the screw abuts against the outside of the closed end. In the present invention, when the self-locking clamp is applied to the connection of the color steel tile, the clamping end composed of the first clamp and the second clamp can be clamped on both sides of the connection of the color steel tile to fix the connection of the color steel tile, and then the clamp is used to apply lateral pre-tightening force to the clamping end composed of the first clamp and the second clamp to pre-tighten the first clamp and the second clamp to prevent them from loosening, and finally a pre-tightening force is applied to the closed end by the screw, so that the first clamp and the second clamp can sink and press against the color steel tile after clamping the connection of the color steel tile by the pre-tightening force applied by the screw, thereby further strengthening the connection stability of the first clamp, the second clamp and the color steel tile connection. Therefore, the use of the self-locking clamp provided by the utility model can improve the wind-resistant performance of the photovoltaic roof and improve the stability of the roof structure. BRIEF DESCRIPTION OF THE DRAWINGS
[0021] Figure 1 A schematic diagram of the three-dimensional structure of a self-locking clamp provided by the utility model;
[0022] Figure 2 This is a schematic diagram of the assembly structure of the first clip and the second clip in the present utility model;
[0023] Figure 3 for Figure 2 An exploded view of the assembly structure of the first clip and the second clip;
[0024] Figure 4 This is a schematic diagram of the three-dimensional structure of the clamp in the present utility model;
[0025] Figure 5 This is a schematic diagram of the three-dimensional structure of the screw in the utility model;
[0026] Figure 6 The present invention provides a three-dimensional structural schematic diagram of a photovoltaic roof.
[0027] In the figure: 1. first clamp; 101. first semicircular groove; 102. clamping groove; 2. second clamp; 201. second semicircular groove; 202. clamping protrusion; 3. closed end; 301. limiting hole; 4. clamping end; 401. serrated surface; 5. clamp; 501. open end; 502. top plate; 503. screw hole; 6. screw; 601. hexagonal groove; 7. gasket; 8. bolt; 9. metal tile; 901. middle wave peak; 902. inclined groove; 10. support frame. DETAILED DESCRIPTION
[0028] The following describes embodiments of the present invention in detail. Examples of the embodiments are shown in the accompanying drawings, wherein the same or similar reference numerals throughout represent the same or similar elements or elements having the same or similar functions. The embodiments described below with reference to the accompanying drawings are exemplary and are intended only to explain the present invention and are not to be construed as limiting the present invention.
[0029] Example 1:
[0030] like Figure 1-Figure 5 The self-locking clamp 5 comprises: a first clamp 1 and a second clamp 2 arranged opposite to each other, one end of the first clamp 1 being connected to one end of the second clamp 2 to form a closed end 3, and the other ends of the first clamp 1 and the second clamp 2 being bent inward to form an open clamping end 4; a clamp 5 comprising an open end 501 and a top plate 502 opposite to the open end 501, the clamp 5 being arranged to cover the outside of the first clamp 1 and the outside of the second clamp 2, with the open end 501 clamped on the outside of the clamping end 4, the top plate 502 being provided with a screw hole 503 passing through the top plate 502; and a screw rod 6 passing through the screw hole 503 and being threadedly connected thereto, with one end of the screw rod 6 abutting against the outside of the closed end 3.
[0031] like Figures 1-4As shown, in this embodiment, the self-locking clamp 5 includes a first clamp 1, a second clamp 2, a clamp 5 and a screw 6; wherein, the first clamp 1 and the second clamp 2 are arranged opposite to each other, and the top end of the first clamp 1 is connected to the top end of the second clamp 2 to form a closed end 3, and the bottom end of the first clamp 1 and the bottom end of the second clamp 2 are respectively bent inward to form an open clamping end 4; the clamp 5 includes an open end 501 and a top plate 502 opposite to the open end 501, the clamp 5 is covered on the outside of the first clamp 1 and the outside of the second clamp 2, and the open end 501 is clamped on the outside of the clamping end 4, and a screw hole 503 passing through the top plate 502 is provided on the top plate 502; the screw 6 passes through the screw hole 503 and is threadedly connected to the screw hole 503, and the bottom end of the screw 6 abuts against the outside of the closed end 3. Specifically, when the self-locking clamp 5 is applied to the connection of the color steel tile, the clamping end 4 composed of the first clamp 1 and the second clamp 2 can be clamped on both sides of the connection of the color steel tile to fix the connection of the color steel tile. The bottom ends of the first clamp 1 and the second clamp 2 are bent inward to form a certain bending angle. When the clamping end 4 is clamped at the connection of the color steel tile, the first clamp 1 and the second clamp 2 can be vertically limited by the bent bottom end, thereby strengthening the connection stability of the first clamp 1, the second clamp 2 and the color steel tile connection; and then the clamp 5 is used to fix the connection of the color steel tile. The clamping end 4 composed of the first clip 1 and the second clip 2 applies a lateral pre-tightening force to pre-tighten the first clip 1 and the second clip 2 to prevent them from loosening, and finally a pre-tightening force is applied to the closed end 3 through the screw 6, so that the first clip 1 and the second clip 2 can sink and press against the color steel tile through the pre-tightening force applied by the screw 6 after clamping the color steel tile connection, further strengthening the connection stability of the first clip 1, the second clip 2 and the color steel tile connection. Therefore, the use of the self-locking clamp 5 provided by the utility model can improve the wind-resistant performance of the photovoltaic roof and improve the stability of the roof structure.
[0032] As a further solution, the self-locking clamp 5 also includes a gasket 7 and a bolt 8. The gasket 7 is sleeved on the screw rod 6 and is located on the outside of the top plate 502. The bolt 8 is threadedly connected to the screw rod 6 and abuts against the side of the gasket 7 away from the top plate 502. Specifically, the gasket 7 is arranged on the top side of the top plate 502 and is penetrated by the screw 6, and the gasket 7 is laterally limited by the screw 6. The bolt 8 is sleeved on the screw 6 and threadedly connected to the screw 6 and is arranged on the top side of the gasket 7, which is used to press the bottom plate and play a vertical limiting role on the gasket 7. The bolt 8 is used to press the clamp 5. When the first clamp 1 and the second clamp 2 are respectively clamped on both sides of the connection of the color steel tile and then clamped by the clamp 5, a downward pre-tightening force can be applied to the clamp 5 by the bolt 8, so that the clamp 5 is pressed on the top side of the color steel tile to make the connection between the self-locking clamp 5 and the color steel tile connection tighter and firmer. The gasket 7 can protect the bolt 8 and the top side of the top plate 502 to reduce wear.
[0033] As a further solution, a limiting hole 301 is provided on the outer side of the closed end 3, and one end of the screw rod 6 is disposed in the limiting hole 301 and abuts against the closed end 3. The limiting hole 301 is used to limit and fix the bottom end of the screw rod 6, thereby enhancing the overall connection stability of the self-locking clamp 5.
[0034] In this embodiment, one end of the first clip 1 and one end of the second clip 2 are detachably connected to form the closed end 3. A first semicircular groove 101 is provided on the outer side of one end of the first clip 1, and a second semicircular groove 201 is provided on the outer side of one end of the second clip 2. The first semicircular groove 101 and the second semicircular groove 201 are arranged opposite each other to form the circular limiting hole 301. The first clip 1 and the second clip 2 are detachable, making them easy to separate into individual pieces for packaging and transportation, thereby reducing space occupation.
[0035] As a further solution, a slot 102 is provided at one end of the first clip 1 , and a protrusion 202 is provided at one end of the second clip 2 . The first clip 1 and the second clip 2 are connected by a combination of the slot 102 and the protrusion 202 .
[0036] As a further solution, serrated surfaces 401 are provided on both sides of the clamping end 4. The serrated surfaces 401 can increase the friction between the first and second clamping pieces 1 and 2 and the color steel tile, thereby preventing the first and second clamping pieces 1 and 2 from loosening.
[0037] In this embodiment, the end surface of the screw rod 6 away from the closed end 3 is provided with a hexagonal groove 601. By using an existing hexagonal tool inserted into the hexagonal groove 601, the screw rod 6 can be easily rotated, which saves effort.
[0038] Example 2:
[0039] This embodiment provides a photovoltaic roof, comprising metal tiles 9 and self-locking clamps 5 as described in any one of the first embodiments. Each adjacent pair of metal tiles 9 is detachably connected, and a medium wave crest 901 is formed at the connection. Each medium wave crest 901 is provided with a self-locking clamp 5, and the clamping ends 4 of each self-locking clamp 5 are clamped on both sides of each medium wave crest 901. Specifically, the photovoltaic roof comprises a plurality of metal tiles 9 and a plurality of self-locking clamps 5. The plurality of metal tiles 9 are distributed in an array, and the sides of each adjacent pair of metal tiles 9 are connected to form a medium wave crest 901. Each medium wave crest 901 is provided with a plurality of self-locking clamps 5 along its length. The connection between each metal tile 9, after being clamped by the self-locking clamp 5, has strong wind-resistant performance.
[0040] As a further solution, each of the intermediate wave crests 901 is provided with an oblique groove 902 on both sides thereof, and the oblique grooves 902 on both sides of each intermediate wave crest 901 are arranged relatively to each other. The two ends of the clamping end 4 in each of the self-locking clamps 5 are clamped in the oblique grooves 902 on both sides of each intermediate wave crest 901. Specifically, after the clamping end 4 is clamped in the oblique grooves 902, the oblique grooves 902 serve as a vertical limit for the clamping end 4, thereby enhancing the connection stability of the first clip 1, the second clip 2, and the metal tile 9.
[0041] As a further solution, the photovoltaic roof also includes a support frame 10, the bottom end of the support frame 10 is used to connect the purlin (not shown), and the top end of the support frame 10 is arranged on the inner side of the medium wave peak 901 and abuts against the inner side of the medium wave peak 901. The support frame 10 supports the medium wave peak 901.
[0042] In summary, an embodiment of the present invention provides a self-locking clamp 5, comprising: a first clamp 1 and a second clamp 2 arranged opposite to each other, one end of the first clamp 1 is connected to one end of the second clamp 2 to form a closed end 3, and the other end of the first clamp 1 and the other end of the second clamp 2 are respectively bent inward to form an open clamping end 4; a clamp 5, the clamp 5 includes an open end 501 and a top plate 502 opposite to the open end 501, the clamp 5 is covered on the outside of the first clamp 1 and the outside of the second clamp 2, and the open end 501 is clamped on the outside of the clamping end 4, and a screw hole 503 passing through the top plate 502 is provided on the top plate 502; a screw 6, the screw 6 passes through the screw hole 503 and is threadedly connected to the screw hole 503, and one end of the screw 6 abuts against the outside of the closed end 3. In the present invention, when the self-locking clamp 5 is applied to the connection of the color steel tile, the clamping end 4 composed of the first clamp 1 and the second clamp 2 can be clamped on both sides of the connection of the color steel tile to fix the connection of the color steel tile, and then the clamp 5 applies a lateral pre-tightening force to the clamping end 4 composed of the first clamp 1 and the second clamp 2 to pre-tighten the first clamp 1 and the second clamp 2 to prevent them from loosening, and finally a pre-tightening force is applied to the closed end 3 through the screw 6, so that the first clamp 1 and the second clamp 2 can sink and press against the color steel tile after clamping the connection of the color steel tile by the pre-tightening force applied by the screw 6, further strengthening the connection stability of the first clamp 1, the second clamp 2 and the color steel tile connection. Therefore, the use of the self-locking clamp 5 provided by the utility model can improve the wind-resistant performance of the photovoltaic roof and improve the stability of the roof structure.
[0043] In the description of the present invention, it should be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", "clockwise", "counterclockwise", "axial", "radial", "circumferential" and the like to indicate orientations or positional relationships based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as a limitation to the present invention.
[0044] Furthermore, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the number of the technical features being referred to. Thus, a feature specified as "first" or "second" may explicitly or implicitly include at least one such feature. In the description of this utility model, "plurality" means at least two, such as two, three, etc., unless otherwise specifically defined.
[0045] In this utility model, unless otherwise specified or limited, the terms "installed," "connected," "connect," "fixed," etc. should be understood in a broad sense. For example, they can refer to fixed connection, detachable connection, or integration; mechanical connection, electrical connection; direct connection, or indirect connection through an intermediate medium; internal communication between two components, or interaction between two components, unless otherwise specified. Those skilled in the art will understand the specific meanings of the above terms in this utility model based on specific circumstances.
[0046] In the present invention, unless otherwise expressly specified or limited, when a first feature is "above" or "below" a second feature, it may mean that the first and second features are in direct contact, or the first and second features are in indirect contact through an intermediary. Furthermore, when a first feature is "above," "above," or "above" a second feature, it may mean that the first feature is directly above or diagonally above the second feature, or simply means that the first feature is at a higher level than the second feature. When a first feature is "below," "below," or "below" a second feature, it may mean that the first feature is directly below or diagonally below the second feature, or simply means that the first feature is at a lower level than the second feature.
[0047] It should be noted that when an element is referred to as being "fixed to" or "disposed on" another element, it may be directly on the other element or there may be an intermediate element. When an element is considered to be "connected to" another element, it may be directly connected to the other element or there may be an intermediate element. The terms "vertical," "horizontal," "upper," "lower," "left," "right," and similar expressions used herein are for illustrative purposes only and do not represent the only implementation methods.
[0048] Of course, the description of the above embodiments of the present invention is relatively detailed, but it cannot be understood as limiting the scope of protection of the present invention. The present invention can also have many other implementation methods. Based on this implementation method, other implementation methods obtained by ordinary technicians in this field without making any creative work are all within the scope of protection of the present invention. The scope of protection of the present invention shall be based on the attached claims.
Claims
1. A self-locking clamp, characterized in that: include: A first clip and a second clip are arranged opposite to each other, one end of the first clip is connected to one end of the second clip to form a closed end, and the other end of the first clip and the other end of the second clip are respectively bent inward to form an open clamping end; A clamp, the clamp comprising an open end and a top plate opposite the open end, the clamp cover being disposed on the outside of the first clamp and the outside of the second clamp, the open end being clamped on the outside of the clamping end, and the top plate being provided with a screw hole penetrating the top plate; A screw rod passes through the screw hole and is threadedly connected to the screw hole, and one end of the screw rod abuts against the outer side of the closed end.
2. The self-locking clamp according to claim 1, characterized in that: The self-locking clamp further includes a gasket and a bolt. The gasket is sleeved on the screw and is located on the outside of the top plate. The bolt is threadedly connected to the screw and abuts against a side of the gasket away from the top plate.
3. The self-locking clamp according to claim 1, characterized in that: A limiting hole is provided on the outer side of the closed end, and one end of the screw is arranged in the limiting hole and pressed against the closed end.
4. The self-locking clamp according to claim 3, characterized in that: One end of the first clip and one end of the second clip are detachably connected to form the closed end, and a first semicircular groove is provided on the outer side of one end of the first clip, and a second semicircular groove is provided on the outer side of one end of the second clip, and the first semicircular groove and the second semicircular groove are arranged opposite to each other to form the circular limiting hole.
5. The self-locking clamp according to claim 4, characterized in that: One end of the first clip is provided with a card slot, and one end of the second clip is provided with a card protrusion, and the first clip and the second clip are card-connected through the combination of the card slot and the card protrusion.
6. The self-locking clamp according to claim 1, characterized in that: Both sides of the clamping end are respectively provided with serrated surfaces.
7. The self-locking clamp according to claim 2, characterized in that: A hexagonal groove is provided on an end surface of the screw away from the closed end.
8. A photovoltaic roof, characterized in that: It comprises a metal tile and a self-locking clamp as described in any one of claims 1 to 7, wherein two adjacent metal tiles are detachably connected and a middle wave peak is formed at the connection point, each middle wave peak is provided with a self-locking clamp, and the clamping ends of each self-locking clamp are clamped on both sides of each middle wave peak.
9. The photovoltaic roof according to claim 8, characterized in that: An oblique groove is provided on both sides of each medium wave peak, and the oblique grooves on both sides of each medium wave peak are relatively distributed, and the two end portions of the clamping end in each self-locking clamp are respectively clamped in the oblique grooves on both sides of each medium wave peak.
10. The photovoltaic roof according to claim 9, characterized in that: Also includes: A support frame, wherein the bottom end of the support frame is used to connect the purlin, and the top end of the support frame is arranged on the inner side of the middle wave peak and abuts against the inner side of the middle wave peak.