Pre-embedded anti-corrosion high-strength PE pipe

By setting up a double-layer structure of reinforcement rods and reinforcement ribs in the PE pipe, combined with protective layer and anti-corrosion coating, the problem of PE pipe being vulnerable to damage and insufficient corrosion resistance during soil backfill is solved, and high strength and corrosion resistance are achieved.

CN223294408UActive Publication Date: 2025-09-02FUJIAN SHENZHOUTONG NEW MATERIALS TECHNOLOGY CO LTD
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Patent Information

Application Number
CN202422860402.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-22
Publication Date
2025-09-02
Estimated Expiration
2034-11-22

AI Technical Summary

Technical Problem

During the soil backfill process, PE pipes are susceptible to high-hardness substances such as stones, and are not corrosively resistant to submerged environments.

Method used

The PE pipe body adopts a double-layer structure, with reinforcement rods and reinforcement ribs between the inner and outer pipes, and multiple groups of arc-shaped reinforcement ribs are provided on the outer wall of the outer pipe. The anti-corrosion coating is applied to improve the strength and corrosion resistance of the pipe body.

Benefits of technology

Effectively prevent the damage of stones to PE pipes during soil backfill, and improve the corrosion resistance of the pipe body, ensuring stability and durability for long-term use.

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Abstract

The utility model discloses a pre-buried anti-corrosion high-strength PE pipe which comprises a PE pipe body which is arranged to be of a double-layer structure and comprises an inner pipe and an outer pipe. The outer pipe sleeves the outer side of the inner pipe, and a reinforcing rod is fixedly connected between the inner wall of the outer pipe and the outer wall of the inner pipe; the reinforcing rod is composed of a fixing rod, a first reinforcing layer, a second reinforcing layer and a third reinforcing layer. The fixing rod is a solid hard rubber rod; the first reinforcing layer is fixedly arranged on the outer side of the fixing rod in a sleeving mode and is a soft silicon rubber sleeve. The second reinforcing layer is fixedly arranged on the outer side of the first reinforcing layer in a sleeving mode, and a sponge sleeve is selected as the second reinforcing layer. The second reinforcing layer is fixedly sleeved with the third reinforcing layer which is a soft rubber sleeve. Through the cooperation of the reinforcing rods and the reinforcing ribs, the overall strength of the PE pipe body is effectively improved, and the PE pipe is effectively prevented from being damaged by some substances with high hardness such as stones in the soil backfilling process; and meanwhile, the overall corrosion resistance of the PE pipe body is further improved through the arrangement of the protective layer.
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Description

Technical Field

[0001] The utility model relates to the technical field of PE pipes, in particular to a pre-buried anti-corrosion high-strength PE pipe. Background Art

[0002] PE pipe, or polyethylene pipe, is a polymer pipe made from polyethylene (PE) and is widely used in a variety of industries, including water supply, drainage, gas, chemical industry, power, and telecommunications. PE pipe is highly resistant to most chemicals and will not rust, making it suitable for transporting materials in a variety of corrosive environments. PE pipe also maintains excellent toughness at low temperatures, unlike metal pipes that become brittle.

[0003] When using PE pipes, depending on the installation environment and the needs of their function, they are sometimes installed in a pre-buried manner. The pipe trench is excavated according to the design drawings, the debris in the trench is cleaned, the foundation is leveled, the PE pipe is placed in the trench, the pipe docking is completed, and some sealing tests are performed before the soil is backfilled. During the soil backfill process, the soil may contain some hard materials such as stones, which may damage the PE pipe during the backfill process. In addition, the PE pipe is submerged in the soil layer for a long time, which places high demands on its corrosion resistance. For this reason, the present application proposes a corrosion-resistant and high-strength PE pipe that can effectively prevent the damage to the PE pipe caused by some hard materials such as stones during the soil backfill process. Utility Model Content

[0004] The embodiment of the present application provides a pre-buried anti-corrosion high-strength PE pipe, which effectively improves the overall strength of the PE pipe body through the cooperation of reinforcing rods and reinforcing ribs, effectively preventing damage to the PE pipe by some hard materials such as stones during the soil backfill process; at the same time, the provision of a protective layer further improves the overall anti-corrosion performance of the PE pipe body.

[0005] The embodiment of the present application provides a pre-buried anti-corrosion high-strength PE pipe, comprising a PE pipe body, with connectors fixedly mounted on the front and rear ends of the PE pipe body, and mounting holes being provided on the connectors; the PE pipe body is configured as a double-layer structure, comprising an inner pipe and an outer pipe;

[0006] The outer tube is sleeved on the outside of the inner tube, and a reinforcing rod is fixedly connected between the inner wall of the outer tube and the outer wall of the inner tube to increase the overall strength of the PE tube body;

[0007] The outer wall of the outer tube is fixedly connected with reinforcing ribs, which are located between the two connectors; there are multiple groups of reinforcing ribs, which are evenly distributed on the outer wall of the outer tube.

[0008] The further reinforcement rod is composed of a fixing rod, a reinforcement layer 1, a reinforcement layer 2 and a reinforcement layer 3;

[0009] The fixing rod is made of a solid hard rubber rod, which can further improve the overall strength of the PE pipe body and avoid the overall cost of the PE pipe body being too high; the reinforcement layer 1 is fixedly sleeved on the outside of the fixing rod, and it uses a soft silicone sleeve, which has certain adhesion and can be better sleeved on the outside of the fixing rod, and the soft silicone has a certain elasticity and can protect the fixing rod; the reinforcement layer 2 is fixedly sleeved on the outside of the reinforcement layer 1, and it uses a sponge sleeve, which has low cost and can further protect the fixing rod; the reinforcement layer 3 is fixedly sleeved on the outside of the reinforcement layer 2, and it uses a soft rubber sleeve to protect the fixing rod, so that the fixing rod can have a better supporting effect.

[0010] Further, the thickness of the reinforcement layer 2 is twice the thickness of the reinforcement layer 1, and the thickness of the reinforcement layer 1 is equal to the thickness of the reinforcement layer 3.

[0011] Further, the reinforcing rib is arranged in an arc shape, which includes a support rod, a first protective layer and a second protective layer;

[0012] The support rod is fixedly connected to the outer wall of the outer tube, and a soft plastic rod is selected; the protective layer 1 is fixedly connected to the outer wall of the support rod, and glass fiber reinforced plastic is selected to play a protective and anti-corrosion role; the protective layer 2 is fixedly connected to the outer wall of the protective layer 1, and petrolatum tape is selected, which has good adhesion and sealing properties, can not only play an anti-corrosion effect, but also can better adhere to the outer side of the protective layer 1.

[0013] The supporting rod is further a hollow rod filled with fine sand.

[0014] One or more technical solutions provided in the embodiments of the present application have at least the following technical effects or advantages: the overall strength of the PE pipe body is effectively improved through the cooperation of the reinforcing rods and the reinforcing ribs, effectively preventing the damage to the PE pipe by some hard materials such as stones during the soil backfill process; at the same time, the provision of the protective layer further improves the overall corrosion resistance of the PE pipe body. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 Schematic diagram of the pre-buried anti-corrosion high-strength PE pipe structure for this application Figure 1 ;

[0016] Figure 2 Schematic diagram of the pre-buried anti-corrosion high-strength PE pipe structure for this application Figure 2 ;

[0017] Figure 3 This is a schematic diagram of the internal structure of the pre-buried anti-corrosion high-strength PE pipe in this application;

[0018] Figure 4 This is the right view of the internal structure of the embedded anti-corrosion high-strength PE pipe in this application;

[0019] Figure 5This is a schematic diagram of the reinforcement structure for this application;

[0020] Figure 6 This is a schematic diagram of the reinforcement rod structure for this application.

[0021] In the figure: 10 PE pipe body, 11 outer pipe, 12 inner pipe, 20 reinforcing ribs, 21 support rod, 22 protective layer 1, 23 protective layer 2, 30 connector, 31 mounting hole, 40 reinforcing rod, 41 fixing rod, 42 reinforcing layer 1, 43 reinforcing layer 2, 44 reinforcing layer 3. DETAILED DESCRIPTION

[0022] To facilitate understanding of the present invention, a more comprehensive description of the present invention will be provided below with reference to the accompanying drawings. The accompanying drawings illustrate preferred embodiments of the present invention. However, the present invention can be implemented in many different forms and is not limited to the embodiments described herein. Rather, these embodiments are provided to provide a more thorough and comprehensive understanding of the disclosure of the present invention.

[0023] It should be noted that when an element is referred to as being "fixed to" another element, it may be directly attached to the other element or there may be an intermediate element. When an element is referred to as being "connected to" another element, it may be directly connected to the other element or there may be an intermediate element. The terms "vertical," "horizontal," "left," "right," and similar expressions used herein are for illustrative purposes only and do not represent the only implementation methods.

[0024] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as commonly understood by those skilled in the art to which this invention pertains. The terms used herein in the specification of this invention are intended solely for the purpose of describing specific embodiments and are not intended to limit this invention. The term "and / or" as used herein includes any and all combinations of one or more of the associated listed items.

[0025] Example 1

[0026] See also Figure 1-6 A pre-buried anti-corrosion high-strength PE pipe, comprising a PE pipe body 10,

[0027] The front and rear ends of the PE pipe body 10 are fixedly sleeved with connectors 30, and the connectors 30 are provided with mounting holes 31. The PE pipe body 10 is configured as a double-layer structure, including an inner pipe 12 and an outer pipe 11.

[0028] The outer tube 11 is sleeved on the outer side of the inner tube 12. A reinforcing rod 40 is fixedly connected between the inner wall of the outer tube 11 and the outer wall of the inner tube 12 to increase the overall strength of the PE tube body 10.

[0029] The reinforcing rod 40 is composed of a fixing rod 41, a reinforcing layer 1 42, a reinforcing layer 2 43 and a reinforcing layer 3 44;

[0030] The fixing rod 41 is made of a solid hard rubber rod, which can further improve the overall strength of the PE tube body 10 and avoid the overall cost of the PE tube body 10 being too high; the reinforcement layer 1 42 is fixedly sleeved on the outside of the fixing rod 41, and it is made of a soft silicone sleeve, which has certain adhesion and can be better sleeved on the outside of the fixing rod 41; the reinforcement layer 2 43 is fixedly sleeved on the outside of the reinforcement layer 1 42, and it is made of a sponge sleeve; the reinforcement layer 3 44 is fixedly sleeved on the outside of the reinforcement layer 2 43, and it is made of a soft rubber sleeve.

[0031] The thickness of the second reinforcement layer 43 is twice that of the first reinforcement layer 42 , and the thickness of the first reinforcement layer 42 is equal to the thickness of the third reinforcement layer 44 .

[0032] The outer wall of the outer tube 11 is fixedly connected with a reinforcing rib 20 , which is located between the two connectors 30 ; there are multiple groups of reinforcing ribs 20 , which are evenly distributed on the outer wall of the outer tube 11 .

[0033] The reinforcing rib 20 is configured in an arc shape and includes a support rod 21, a first protective layer 22, and a second protective layer 23;

[0034] The support rod 21 is fixedly connected to the outer wall of the outer tube 11, and is made of a soft plastic rod; the protective layer 1 22 is fixedly connected to the outer wall of the support rod 21, and is made of glass fiber reinforced plastic to play a protective and anti-corrosion role; the protective layer 2 23 is fixedly connected to the outer wall of the protective layer 1 22, and is made of petrolatum tape, which has good adhesion and sealing properties, can not only play an anti-corrosion effect, but also can better adhere to the outside of the protective layer 1 22.

[0035] The support rod 21 is a hollow rod filled with fine sand, which can enhance the overall strength of the PE pipe body 10 and also play a certain anti-corrosion role.

[0036] It should be noted that the locations on the outer wall of the outer tube 11 that are not covered by the reinforcing ribs 20 can be provided with the same protective layer as that provided on the support rods 21, thereby further improving the overall corrosion resistance of the PE tube body 10;

[0037] At the same time, the connector 30 may be coated with an anti-corrosion coating, such as paint, for protection.

[0038] The technical solutions in the above-mentioned embodiments of the present application have at least the following technical effects or advantages: the overall strength of the PE pipe body is effectively improved by the cooperation of the reinforcing rods and the reinforcing ribs, effectively preventing the damage to the PE pipe by some hard materials such as stones during the soil backfill process; at the same time, the provision of the protective layer further improves the overall corrosion resistance of the PE pipe body.

[0039] The above description is merely a preferred embodiment of the present invention and is not intended to limit the present invention. A person skilled in the art will readily appreciate that the present invention is susceptible to various modifications and variations. Any modifications, equivalent substitutions, or improvements made within the spirit and principles of the present invention shall be included within the scope of protection of the present invention.

Claims

1. A pre-buried anti-corrosion high-strength PE pipe, comprising a PE pipe body, characterized in that: The front and rear ends of the PE pipe body are fixed with connectors, and the connectors are provided with mounting holes; the PE pipe body is configured as a double-layer structure, including an inner pipe and an outer pipe; The outer tube is sleeved on the outside of the inner tube, and a reinforcing rod is fixedly connected between the inner wall of the outer tube and the outer wall of the inner tube; The reinforcing rod is composed of a fixing rod, a reinforcing layer 1, a reinforcing layer 2 and a reinforcing layer 3; The fixing rod is made of a solid hard rubber rod; the reinforcement layer 1 is fixedly sleeved on the outside of the fixing rod and is made of a soft silicone sleeve; the reinforcement layer 2 is fixedly sleeved on the outside of the reinforcement layer 1 and is made of a sponge sleeve; the reinforcement layer 3 is fixedly sleeved on the outside of the reinforcement layer 2 and is made of a soft rubber sleeve.

2. The pre-buried anti-corrosion high-strength PE pipe according to claim 1, characterized in that: The thickness of the second reinforcement layer is twice that of the first reinforcement layer, and the thickness of the first reinforcement layer is equal to that of the third reinforcement layer.

3. The pre-buried anti-corrosion high-strength PE pipe according to claim 1, characterized in that: The outer wall of the outer tube is fixedly connected with reinforcing ribs, which are located between the two connectors; multiple groups of reinforcing ribs are provided, which are evenly distributed on the outer wall of the outer tube.

4. The pre-buried anti-corrosion high-strength PE pipe according to claim 3, characterized in that: The reinforcing rib is arranged in an arc shape, and comprises a support rod, a first protective layer and a second protective layer; The support rod is fixedly connected to the outer wall of the outer tube and is made of a soft plastic rod; the protective layer 1 is fixedly connected to the outer wall of the support rod and is made of glass fiber reinforced plastic; the protective layer 2 is fixedly connected to the outer wall of the protective layer 1 and is made of a petrolatum tape.

5. The pre-buried anti-corrosion high-strength PE pipe according to claim 4, characterized in that: The support rod is a hollow rod filled with fine sand.