Safety protection assembly for connecting chemical pipeline
By welding the protective isolation ring plate at the chemical pipeline connection end and installing a sealing protective cover, the sealing and structural stability problems at the chemical pipeline connection are solved, efficient sealing and stable connection of chemical pipelines are achieved, and the maintenance process is simplified.
Patent Information
- Application Number
- CN202422998732.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-05
- Publication Date
- 2025-09-02
- Estimated Expiration
- 2034-12-05
AI Technical Summary
The sealing properties of existing chemical pipeline connections are poor and the structure is unstable, which is prone to leakage, affecting the environment and safety.
Weld the protective isolation ring plate larger than the outer diameter of the joint on both sides of the connection end of the chemical pipeline, and install a fully sealed protective cover, and use rubber seal ring and bolt connection to achieve reinforcement and sealing.
It improves the structural stability and sealing performance of the chemical pipeline connection ends, prevents leakage, simplifies the installation and maintenance process, reduces maintenance costs, and ensures safe production.
Smart Images
Figure CN223294523U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of pipeline protection, in particular to a safety protection component for connecting a chemical pipeline. Background Art
[0002] In the chemical industry, piping systems are crucial for transporting a variety of chemicals and fluids. However, due to the corrosive, toxic, and high-pressure nature of these chemical media, the safety of these piping systems is paramount. Pipeline joints, in particular, are prone to leaks due to their complex structures and susceptibility to external forces. Once a leak occurs, it not only causes serious environmental pollution but also threatens the safety and health of workers.
[0003] Traditional pipe connection methods often fail to meet the requirements for high sealing and strength. For example, flange connections, while convenient, offer poor sealing. Welding, while providing good sealing, is complex and difficult to disassemble. Therefore, a new type of pipe connection protection device is needed that ensures excellent sealing performance while providing sufficient structural strength.
[0004] The utility model provides a safety protection component for a chemical pipeline connecting pipe, aiming to solve the deficiencies of the prior art. Utility Model Content
[0005] The purpose of the utility model is to provide a safety protection component for chemical pipeline joints, which is achieved by welding a protective isolation ring plate larger than the maximum outer diameter of the joint on the pipes on both sides of the chemical pipeline joint and installing a fully sealed protective cover thereon to reinforce and seal the chemical pipeline connection end.
[0006] In order to solve the above technical problems, the present invention is achieved through the following technical solutions:
[0007] The utility model is a safety protection component for a chemical pipeline connecting pipe, comprising two protection isolation ring plates welded and fixed on the pipes on both sides of the chemical pipeline connection end; a pair of fully sealed protection covers are butt-jointed and installed on the two protection isolation ring plates, and the pair of protection covers are connected as a whole by a number of bolts and nuts; the outer diameter of the protection isolation ring plates is larger than the maximum outer diameter of the chemical pipeline connection end; and a rubber sealing ring is provided between the outer ring surface of the protection isolation ring plates and the protection covers.
[0008] As an optimal technical solution of the present invention, the protective isolation ring plate includes two semicircular ring plates; the two semicircular ring plates are butt-welded on the outer wall of the chemical pipeline to form the protective isolation ring plate, and the semicircular ring plates are welded to the outer wall of the chemical pipeline.
[0009] As a preferred technical solution of the present invention, the outer ring surface of the semicircular ring plate is provided with a plurality of semicircular ring grooves arranged along the ring surface.
[0010] As an optimal technical solution of the present utility model, the protective cover includes a rectangular trough body; semi-circular ring strips are symmetrically fixed through one opposite side wall of the rectangular trough body; the inner ring surface of the semi-circular ring strip is provided with an arc groove that cooperates with the protective isolation ring plate; a pair of U-shaped strips are fixed on the outer wall of the rectangular trough body, the upper surface of the U-shaped strips is flush with the open end surface of the rectangular trough body, and the two ends of the U-shaped strips are connected as a whole with the two semi-circular ring strips; a number of circular through holes are provided on the U-shaped strips.
[0011] As a preferred technical solution of the present invention, a threaded through hole is opened on one side of the rectangular trough body; a bolt joint is threadedly connected to the threaded through hole.
[0012] As a preferred technical solution of the present invention, a plurality of U-shaped reinforcing ribs are fixed to the inner bottom surface of the rectangular trough and the inner side surfaces of the two walls where the two semi-circular ring strips are installed.
[0013] As a preferred technical solution of the present invention, a sealing rubber ring layer is provided between the two protective covers.
[0014] The utility model has the following beneficial effects:
[0015] The utility model welds protective isolation ring plates on both sides of the chemical pipeline connection end, and installs protective covers on the two protective isolation ring plates and the chemical pipeline for sealing, thereby effectively reinforcing the chemical pipeline connection end and improving the structural stability of the pipeline.
[0016] The design of the threaded through holes and the bolt plugs on the rectangular trough body of the utility model facilitates regular inspection and maintenance of the chemical pipeline joints protected by the protective cover.
[0017] The sealing design between the protective cover and the protective isolation ring plate of the utility model, as well as the use of the rubber sealing ring, effectively prevents the leakage of harmful gases from the chemical pipeline into the protective cover, thereby protecting the environment and personnel safety.
[0018] The utility model component not only improves the structural stability and sealing performance of the chemical pipeline connection end, but also simplifies the installation process, reduces maintenance costs, and provides a strong guarantee for safe production in the chemical industry.
[0019] Of course, any product implementing the present invention does not necessarily need to achieve all of the advantages described above at the same time. BRIEF DESCRIPTION OF THE DRAWINGS
[0020] In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the following briefly introduces the drawings required for describing the embodiments. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without creative work.
[0021] Figure 1 This is a structural schematic diagram of the installation status of the safety protection component for chemical pipeline connection of the utility model.
[0022] Figure 2 for Figure 1 Schematic diagram of the axial section.
[0023] Figure 3 for Figure 1 Schematic diagram of the structure after removing the upper protective cover.
[0024] Figure 4 Schematic diagram of the structure of the protective cover.
[0025] Figure 5 Schematic diagram of the structure of the semicircular ring plate.
[0026] In the accompanying drawings, the components represented by the reference numerals are as follows:
[0027] 1-protective isolation ring plate, 2-protective cover, 3-rubber sealing ring, 4-bolt plug, 11-semicircular ring plate, 12-semicircular ring groove, 21-rectangular trough body, 22-semicircular ring strip, 23-circular arc groove, 24-U-shaped strip, 25-round through hole, 26-threaded through hole, 27-U-shaped reinforcing rib plate. DETAILED DESCRIPTION
[0028] The following will be combined with the accompanying drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention. Specific embodiment one:
[0030] See also Figure 1-5 As shown, the present invention is a safety protection assembly for chemical pipeline connection. It comprises two protective isolation ring plates 1 welded to the pipes on either side of the chemical pipeline connection. A pair of fully sealed protective covers 2 are mounted on the two protective isolation ring plates 1, which are connected together by a number of bolts and nuts. The outer diameter of the protective isolation ring plates 1 is larger than the maximum outer diameter of the chemical pipeline connection. A rubber sealing ring 3 is provided between the outer annular surface of the protective isolation ring plates 1 and the protective covers 2.
[0031] The protective isolation ring plate 1 comprises two semicircular ring plates 11. The two semicircular ring plates 11 are butt-welded and polished on the outer wall of the chemical pipeline to form the protective isolation ring plate 1, and the semicircular ring plates 11 are welded to the outer wall of the chemical pipeline.
[0032] The utility model welds a protective isolation ring plate 1 with a straight drop larger than the maximum outer diameter of the joint on the pipes on both sides of the chemical pipeline joint, and seals a pair of protective covers 2 on the two protective isolation ring plates 1. On the one hand, the chemical pipeline connection is reinforced, and on the other hand, the leaked gas is sealed in the closed cover, thereby maximally preventing the leakage of harmful gases in the chemical pipeline into the atmosphere, thereby effectively ensuring the operation of the chemical pipeline.
[0033] To enhance the seal at the connection between the semicircular ring plate 11 and the protective cover 2, the outer surface of the semicircular ring plate 11 is provided with a plurality of semicircular grooves 12 arranged along its surface. The provision of these semicircular grooves 12, combined with the rubber sealing ring 3, can form an isolation seal for multiple annular cavities, effectively ensuring the seal between the protective isolation ring plate 1 and the protective cover 2.
[0034] The protective cover 2 specifically includes a rectangular trough body 21. Semi-circular slats 22 are symmetrically fixed through one opposite side wall of the rectangular trough body 21. The inner ring surface of the semi-circular slats 22 is provided with an arc groove 23 that cooperates with the protective isolation ring plate 1. A pair of U-shaped slats 24 are fixed to the outer wall of the rectangular trough body 21. The upper surface of the U-shaped slats 24 is flush with the open end surface of the rectangular trough body 21, and the two ends of the U-shaped slats 24 are connected to the two semi-circular slats 22 as a whole. The U-shaped slats 24 expand the area of the connecting end surface of the protective cover 2, which is conducive to sealing. A number of circular through holes 25 are provided on the U-shaped slats 24. After the two protective covers 2 are butt-jointed and sealed, a sealed cavity is formed at the connection of the chemical pipeline. On the one hand, the structural stability of the connection end of the chemical pipeline is improved, and on the other hand, harmful gases leaking from the chemical pipeline joint are prevented from leaking into the atmosphere.
[0035] To facilitate regular leak detection of chemical pipeline joints protected by protective cover 2, a threaded through-hole 26 is provided on one side of the rectangular trough 21. A bolt plug 4 is threadedly connected to threaded through-hole 26. For subsequent regular inspections, simply remove bolt plug 4 and insert the detector's sensor head through threaded through-hole 26 into the interior of protective cover 2 for testing. The presence of bolt plug 4 facilitates leak detection of chemical pipeline joints protected by protective cover 2.
[0036] In order to further reinforce the structure of the chemical pipeline connection end by lifting the protective cover 2, a number of U-shaped reinforcing ribs 27 are fixed to the inner bottom surface of the rectangular trough 21 and the inner side surfaces of the two walls where the two semi-circular ring strips 22 are installed.
[0037] In order to ensure the sealing between the two protective covers 2 as much as possible, a sealing rubber ring layer is provided between the two protective covers 2.
[0038] Throughout this specification, references to terms such as "one embodiment," "example," or "specific example" indicate that a specific feature, structure, material, or characteristic described in conjunction with that embodiment or example is included in at least one embodiment or example of the present invention. In this specification, schematic representations of these terms do not necessarily refer to the same embodiment or example. Furthermore, the specific features, structures, materials, or characteristics described may be combined in any suitable manner in any one or more embodiments or examples.
[0039] The preferred embodiments of the present invention disclosed above are intended only to help illustrate the present invention. The preferred embodiments do not describe all details in detail, nor do they limit the present invention to the specific embodiments described. Obviously, many modifications and variations are possible based on the contents of this specification. These embodiments are selected and described in detail in this specification to better explain the principles and practical applications of the present invention, thereby enabling those skilled in the art to better understand and utilize the present invention. The present invention is limited only by the claims and their full scope and equivalents.
Claims
1. A safety protection assembly for a chemical pipeline, characterized by: It includes two protective isolation ring plates (1) welded and fixed on the pipelines on both sides of the chemical pipeline connection end; A pair of fully sealed protective covers (2) are mounted on the two protective isolation ring plates (1) in a butt-jointed manner, and the pair of protective covers (2) are connected as a whole via a plurality of bolts and nuts; The outer diameter of the protective isolation ring plate (1) is greater than the maximum outer diameter of the chemical pipeline connection end; A rubber sealing ring (3) is provided between the outer ring surface of the protective isolation ring plate (1) and the protective cover (2).
2. The safety protection assembly for chemical pipeline connection according to claim 1, characterized in that: The protective isolation ring plate (1) comprises two semicircular ring plates (11); the two semicircular ring plates (11) are butt-welded to the outer wall of the chemical pipeline to form the protective isolation ring plate (1), and the semicircular ring plates (11) are welded to the outer wall of the chemical pipeline.
3. The safety protection assembly for chemical pipeline connection according to claim 2, characterized in that: The outer ring surface of the semicircular ring plate (11) is provided with a plurality of semicircular ring grooves (12) arranged along the ring surface.
4. The safety protection assembly for chemical pipeline connection according to claim 1, characterized in that: The protective cover (2) comprises a rectangular trough (21); a semi-circular plate (22) is symmetrically fixed through one opposite side wall of the rectangular trough (21); an arc groove (23) is provided on the inner ring surface of the semi-circular plate (22) for cooperating with the protective isolation ring plate (1); a pair of U-shaped plate (24) is fixed on the outer wall of the rectangular trough (21), the upper surface of the U-shaped plate (24) is flush with the open end surface of the rectangular trough (21), and the two ends of the U-shaped plate (24) are connected to the two semi-circular plate (22) as a whole; a plurality of round through holes (25) are provided on the U-shaped plate (24).
5. The safety protection assembly for chemical pipeline connection according to claim 4, characterized in that: A threaded through hole (26) is provided on one side of the rectangular trough body (21); a bolt plug (4) is threadedly connected to the threaded through hole (26).
6. The safety protection assembly for chemical pipeline connection according to claim 5, characterized in that: A plurality of U-shaped reinforcing ribs (27) are fixed to the inner bottom surface of the rectangular trough (21) and the inner side surfaces of the two walls where the two semi-circular ring strips (22) are installed.
7. The safety protection assembly for chemical pipeline connection according to claim 1, characterized in that: A sealing rubber ring layer is provided between the two protective covers (2).