Large transformer coil demolding device
By designing a mold release device including positioning components and drivers, the transportation and positioning problems of large transformer coils during mold release are solved, precise positioning and convenient movement of the mold are achieved, and the mold release efficiency is improved.
Patent Information
- Application Number
- CN202422437977.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-09
- Publication Date
- 2025-09-02
- Estimated Expiration
- 2034-10-09
AI Technical Summary
In the prior art, large transformer coils are difficult to accurately transport and position when demolding, especially large and heavy coils, resulting in low demolding efficiency.
A mold release device including a positioning assembly and a driver is designed. Through the sliding seat, an adjustment mechanism and a transmission mechanism, the precise positioning and convenient movement of the mold are achieved. Combined with bevel gear transmission and locking assembly, the drive and the mold are ensured to be positioned correspondingly.
It improves the demolding efficiency of large transformer coils, reduces the difficulty of mold positioning, and improves the convenience and efficiency of operation.
Smart Images

Figure CN223296658U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of transformers, in particular to a large transformer coil demoulding device. Background Art
[0002] The transformer coil is one of the core components of the transformer. It is mainly made of wound wires and is used to achieve voltage conversion. In a transformer, there are usually two or more coils, which are called high-voltage coils and low-voltage coils, or main transformer coils and auxiliary transformer coils. Existing coil demoulding usually adopts the method of positioning the mold and then pulling the coil out of the mold through a hydraulic cylinder or other device, such as the technical solutions disclosed in the patent announcements CN 113829558B and CN203966819U. However, in the prior art, when demoulding, the mold needs to be transported to the bottom of the demoulding device. When the coil is large in size and heavy in weight, it is difficult to transport it to the correct position. Utility Model Content
[0003] In order to solve the problems of the prior art, the utility model provides a large transformer coil demoulding device which can be moved and positioned and is convenient for positioning the mold.
[0004] The specific technical solution is as follows: A large transformer coil demolding device includes a positioning assembly and a driver, the positioning assembly and the driver are arranged on a sliding seat, the sliding seat is slidably arranged on a base plate, the base plate is connected to an adjustment mechanism, the adjustment mechanism includes an adjusting rod, a transmission mechanism and a power rod, the power rod is connected to the adjusting rod through the transmission mechanism, the rotation of the power rod drives the adjusting rod to rotate, the adjusting rod is threadedly connected to the sleeve, the sleeve is fixed on the mounting seat, one end of the adjusting rod is connected to the base plate, the positioning assembly is vertically arranged, the positioning assembly includes a fixing ring and a retaining ring, the fixing ring is fixedly arranged on the sliding seat, the retaining ring and the fixing ring are pivotally connected at one end, and the other end is connected by a locking assembly.
[0005] In some embodiments, the transmission mechanism includes a first bevel gear and a second bevel gear, the first bevel gear is meshed with the second bevel gear, the power rod is connected to the first bevel gear, the second bevel gear is sleeved on the outside of the sleeve, and the adjustment rod and the power rod are perpendicular to each other.
[0006] In some embodiments, a backing plate is provided on the sliding seat, and the cross section of the backing plate is V-shaped.
[0007] In some embodiments, the bottom plate is provided with a slide groove, the sliding seat is provided with a roller, and the roller is arranged in the slide groove.
[0008] In some embodiments, the sliding seat is connected to a driving cylinder.
[0009] In some embodiments, a gripping portion is provided on the clamping ring.
[0010] In some embodiments, the transmission mechanism is disposed in a transmission box, and the transmission box is connected to the bracket.
[0011] In some embodiments, the locking assembly includes a bolt, which is inserted into the connecting holes of the fixing ring and the retaining ring.
[0012] The technical effect of the utility model: The utility model is a large transformer coil demoulding device, which can facilitate the correspondence between the driver and the mold position by adjusting the positioning component, reduce the difficulty of mold positioning, and improve the demoulding efficiency. BRIEF DESCRIPTION OF THE DRAWINGS
[0013] Figure 1 It is a schematic diagram of a large transformer coil demoulding device according to an embodiment of the present utility model.
[0014] Figure 2 This is another schematic diagram of a large transformer coil demoulding device according to an embodiment of the present utility model.
[0015] Figure 3 It is a schematic diagram of the transmission mechanism of an embodiment of the present utility model. DETAILED DESCRIPTION
[0016] The essential features and advantages of the present invention are further described below with reference to examples, but the present invention is not limited to the examples listed.
[0017] like Figures 1 to 3As shown, a large transformer coil demoulding device of this embodiment includes a positioning component 1 and a driver 2. The positioning component 1 is used to position the mold, and the driver 2 extracts the coil from the mold. The driver 2 can be a hydraulic cylinder. The positioning component 1 and the driver 2 are arranged on a sliding seat 3. The sliding seat 3 is slidably arranged on a base plate 4, so that the sliding seat 3 can slide on the base plate 4. The base plate 4 is connected to an adjustment mechanism 5 for adjusting the position of the base plate 4. The adjustment mechanism 5 includes an adjustment rod 51, a transmission mechanism 52 and a power rod 53. The power rod 53 is connected to the adjustment rod 51 through the transmission mechanism 52. The rotation of the power rod 5 drives the adjustment rod 51 to rotate. The power rod 5 can be driven manually or by an existing power device. The adjustment rod 51 is threadedly connected to the sleeve 54. The sleeve 54 is fixed on the mounting seat 55. One end of the adjustment rod 51 is connected to the base plate 4. By rotating the adjustment rod 51, it can be moved relative to the sleeve 54, thereby driving the base plate 4 to move, so that the positioning component 1 moves. The positioning assembly 1 is vertically arranged, and the positioning assembly 1 includes a fixed ring 11 and a snap ring 12. The fixed ring 11 is fixedly arranged on the sliding seat 3. The snap ring 12 is pivotally connected to the fixed ring 11 at one end, and is connected at the other end by a locking assembly 13. The snap ring 12 can be locked or released by the locking assembly 13. In the above technical solution, when the coil needs to be demoulded, the horizontal position of the positioning assembly 1 is adjusted through the adjustment mechanism 5 so that it is located above the mold, and then the snap ring 12 is opened, and it slides downward through the sliding seat 3. The mold is clamped by the fixed ring 11 and the snap ring 12, and then it is connected to the demoulding head through the driver 2, and the coil is ejected by the driver 2. Through the above technical solution, the positioning assembly can be adjusted to facilitate the correspondence between the driver and the mold position, reduce the difficulty of transportation, and improve the demoulding efficiency.
[0018] In this embodiment, the transmission mechanism 52 includes a first bevel gear 521 and a second bevel gear 522, the first bevel gear 521 and the second bevel gear 522 are meshed, the power rod 53 is connected to the first bevel gear 521, the second bevel gear 522 is sleeved on the outside of the sleeve 54, and the adjustment rod 51 and the power rod 53 are perpendicular to each other. In the above technical solution, the power rod 53 drives the first bevel gear 521 to rotate, which drives the second bevel gear 522 to rotate. The first and second bevel gears are perpendicular to each other, thereby driving the adjustment rod 51 to rotate. The sliding seat 3 is provided with a support plate 31, and the cross-section of the support plate 31 is V-shaped, so that the support plate 31 can be used to lean against the mold when positioning, which is convenient for limiting the mold. The bottom plate 4 is provided with a slide groove 41, and the sliding seat 3 is provided with a roller 31, which is arranged in the slide groove 41, so that the roller 31 can slide in the slide groove to enable the sliding seat 3 to move. The sliding seat 3 is connected to the driving cylinder 6, and the driving cylinder 6 drives the sliding seat 3 to slide. The snap ring 12 is provided with a grip 121, which the user grasps and operates to open or close the snap ring 12. The transmission mechanism 5 is housed in a transmission case 7, which is connected to a bracket 8. The transmission case 7 protects the transmission mechanism 5 and is fixed to a wall or a fixed base via the bracket 8. The locking assembly 13 includes a bolt 131, which is inserted into the connection hole 14 between the fixing ring 11 and the snap ring 12, thereby facilitating the locking or releasing of the snap ring 12.
[0019] A large transformer coil demoulding device of this embodiment can facilitate the correspondence between the driver and the mold position by adjusting the positioning component, reduce the difficulty of mold positioning, and improve demoulding efficiency.
[0020] It should be noted that the above preferred embodiments are merely illustrative of the technical concepts and features of the present invention. Their purpose is to enable those familiar with the art to understand the contents of the present invention and implement them accordingly. They are not intended to limit the scope of protection of the present invention. Any equivalent changes or modifications based on the spirit of the present invention are intended to fall within the scope of protection of the present invention.
Claims
1. A large transformer coil demoulding device, comprising a positioning assembly and a driver, characterized in that: The positioning assembly and the driver are arranged on the sliding seat, the sliding seat is slidably arranged on the base plate, the base plate is connected to the adjustment mechanism, the adjustment mechanism includes an adjusting rod, a transmission mechanism and a power rod, the power rod is connected to the adjusting rod through the transmission mechanism, the rotation of the power rod drives the adjusting rod to rotate, the adjusting rod is threadedly connected to the sleeve, the sleeve is fixed on the mounting seat, one end of the adjusting rod is connected to the base plate, the positioning assembly is vertically arranged, the positioning assembly includes a fixing ring and a snap ring, the fixing ring is fixedly arranged on the sliding seat, the snap ring and the fixing ring are pivotally connected at one end, and the other end is connected by a locking assembly.
2. The large transformer coil demoulding device according to claim 1, characterized in that: The transmission mechanism includes a first bevel gear and a second bevel gear, the first bevel gear is meshed with the second bevel gear, the power rod is connected to the first bevel gear, the second bevel gear is sleeved on the outside of the sleeve, and the adjustment rod and the power rod are perpendicular to each other.
3. The large transformer coil demoulding device according to claim 2, characterized in that: The sliding seat is provided with a supporting plate, and the cross section of the supporting plate is V-shaped.
4. The large transformer coil demoulding device according to claim 3, characterized in that: The bottom plate is provided with a sliding groove, the sliding seat is provided with a roller, and the roller is arranged in the sliding groove.
5. The large transformer coil demoulding device according to claim 4, characterized in that: The sliding seat is connected to the driving cylinder.
6. The large transformer coil demoulding device according to claim 5, characterized in that: A gripping portion is provided on the clamping ring.
7. The large transformer coil demoulding device according to claim 1, characterized in that: The transmission mechanism is arranged in a transmission box, and the transmission box is connected to the bracket.
8. The large transformer coil demoulding device according to claim 1, characterized in that: The locking assembly includes a bolt, which is inserted into the connecting holes of the fixing ring and the clamping ring.
Citation Information
Patent Citations
A casting coil inner mold release device and demoulding method
CN113829558B
Knockout device of dry type transformer coil
CN203966819U