High-capacity cell assembled reinforced square shell of satellite storage battery
By improving the structural design of the satellite battery case and combining countersunk screws and screw assembly, the installation convenience and heat dissipation performance of large-capacity battery cells are enhanced, the structural strength and insulation problems are solved, and the safety and stability of satellite batteries are improved.
Patent Information
- Application Number
- CN202422422227.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-09
- Publication Date
- 2025-09-02
- Estimated Expiration
- 2034-10-09
AI Technical Summary
During the assembly process of large-capacity battery cells of existing satellite batteries, insufficient structural strength, inconvenient installation, and poor heat dissipation performance, resulting in insufficient safety and stability.
It adopts a structural design including base, side panel, front baffle, tailgate and cover plate, combined with plug-in bracket and pressing strip, fixing and connecting through counterscrews and screw assembly, strengthening structural strength, and ensuring insulation performance through insulating sleeves and metal sleeves, optimizing the heat dissipation structure.
It improves the space utilization rate of the battery cell, firmly fixed shell, strong vibration and impact resistance, good insulation performance, convenient installation, reduces usage cost, and is suitable for assembly of large-capacity square shell cell.
Smart Images

Figure CN223296972U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of devices for charging or depolarizing a battery pack or for supplying power to a load from a battery pack, classified as IPC H02J7 / 00, and particularly relates to a structural innovation and improvement technology for a satellite battery housing device. Background Art
[0002] Satellite battery housings are crucial components in satellite systems, protecting and securing the battery packs. Their design must consider numerous factors to ensure the safety and stability of the battery packs in the space environment. With the continuous advancement of aerospace technology, we anticipate that more advanced materials and design concepts will be incorporated into the design and manufacture of battery housings.
[0003] Satellite battery packs typically consist of a housing and battery modules. The housing houses power input and output components, primarily used to transfer power to and from the module. A module is a group of cells arranged and assembled in a specific pattern, secured with guide bars welded together or nuts and screws, for both power storage and output.
[0004] The housing effectively protects the battery pack from external environmental influences, such as extreme temperatures, radiation, and micrometeorite impacts in space. Through appropriate structural design, the housing securely secures the battery pack within the satellite, ensuring stability and safety during satellite operation. Some housing designs take the battery pack's heat dissipation requirements into account, employing specialized heat dissipation structures or materials to help dissipate heat during charging and discharging, preventing overheating.
[0005] The structure of a satellite battery pack casing is typically complex, requiring a custom design tailored to the battery pack's shape and size, as well as the satellite's internal spatial layout. Generally speaking, the casing consists of multiple components, including a base plate, side panels, a roof plate, and mounting hardware. To meet satellite requirements for weight, strength, corrosion resistance, and radiation resistance, the casing is typically constructed from lightweight, high-strength metal materials such as titanium alloy and aluminum alloy. Furthermore, some casing surfaces undergo special treatments, such as spray-on radiation-resistant coatings, to enhance their radiation resistance.
[0006] Given the high cost of satellite launches, reducing satellite weight is a key approach to lowering launch costs. Therefore, when designing the battery pack casing, careful consideration must be given to its weight, using lightweight materials and optimizing the structural design to reduce weight. The casing must be able to withstand the various forces and vibrations generated during satellite launch, operation, and recovery to ensure the safety of the battery pack. Therefore, thorough calculation and verification of its strength are crucial during design. Battery packs generate significant heat during charging and dissipating. Failure to dissipate this heat promptly can lead to performance degradation or even damage. Therefore, heat dissipation performance must be considered and appropriate heat dissipation measures implemented during the casing design. Satellites contain numerous electromagnetic radiation sources, such as electronic equipment and antennas. Therefore, the battery pack casing must exhibit good electromagnetic compatibility to prevent electromagnetic interference from affecting the battery pack and other satellite equipment.
[0007] Patent application 202123169956.9 discloses a reconfigurable power supply array for simulating satellite batteries, including a shell and a battery pack and a power protection board arranged in the shell; the shell is provided with a charging input terminal and multiple discharge output terminals, the number of the battery packs and the power protection boards are both multiple, and the battery packs and the power protection boards correspond one to one; each of the battery packs is connected in parallel, and the power protection board is connected in series with the corresponding battery pack, and each of the power protection boards is electrically connected to the charging input terminal and the discharge output terminal respectively.
[0008] Currently, small-capacity cylindrical cells are typically assembled into battery modules by spot welding current guide bars, while large-capacity prismatic cells are typically assembled by laser welding current guide bars or securing them with nuts and screws. Different battery modules require corresponding battery housing designs. Utility Model Content
[0009] The technical problem to be solved by the utility model is to propose a large-capacity battery cell assembly reinforced square shell for satellite batteries, thereby improving the structural strength, ease of installation and application, and heat dissipation performance of large-capacity battery cell assembly satellite batteries.
[0010] To this end, the present invention comprises a base, side panels, a front baffle, and a rear baffle, with the side panels, front baffle, rear baffle, and cover panels being the supporting structure. The base serves as a carrying structure, with side panels erected and fixed on the left and right sides of the base, and the front baffle and rear baffle mounted upright on the front and rear ends of the base, respectively. The cover panels are mounted on top of the side panels, front baffle, and rear baffle. Furthermore, a front plug-in bracket is mounted on the front side of the front baffle, and a rear plug-in bracket is mounted on the rear side of the rear baffle.
[0011] Wherein, the pressure strip is connected between the middle parts of the top edges of the front baffle and the rear baffle.
[0012] The front plug-in bracket is provided with holes for installing the grounding pile assembly and the battery power plug-in, and the rear plug-in bracket is provided with holes for installing the electric signal plug-in.
[0013] The upper and lower edges of the side panels are each provided with outwardly protruding side frames. Raised side end flanges 38 are provided on the front and rear outer edges of the side panels. Extending outward from the side end flanges are side frame pressing flanges. A side mounting seat is further provided on the edge of the raised side frame at the bottom outer edge of the side panel. The side mounting seat has a side mounting hole formed in it, and a raised side reinforcing rib is provided between the mounting seat and the side frame above it.
[0014] A front plate frame is protruded from the outer periphery of the front baffle; a rear plate frame is protruded from the outer periphery of the rear baffle.
[0015] The front plug-in bracket has a U-shaped structure and is installed horizontally. Front frame side support plates are folded at right angles on the left and right sides of the front plug-in bracket, and front frame side support feet are provided on the outer edges of the front frame side support plates. A front frame top support plate is provided horizontally between the tops of the left and right front frame side support plates, and a front frame second mounting hole and a front frame third mounting hole are provided on the front frame top support plate. A front frame first mounting hole is provided on the front frame side support plate.
[0016] The base is thickened and convexly provided with a bottom frame, and the bottom frame parts on the left and right sides of the base are further convexly provided with bottom hole seats and bottom mounting holes.
[0017] The rear plug-in bracket is in a U-shaped structure and is installed horizontally. Rear frame side support plates are folded at right angles on the left and right sides of the rear plug-in bracket, and rear frame side support feet are provided on the outer edges of the rear frame side support plates. A rear frame top support plate is provided flatly between the tops of the left and right rear frame side support plates, and a rear frame mounting hole is provided on the rear frame top support plate.
[0018] Compared with existing technologies, the present invention offers the following advantages: high battery cell space utilization, secure housing fixation, compact structure, strong vibration and impact resistance, excellent insulation performance, convenient and safe installation and use, reduced operating costs, and increased effective utilization. It is particularly suitable for assembling large-capacity prismatic cell batteries into batteries. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] The following drawings are for illustration only and should not be construed as limiting the present invention in any way. By referring to the following drawings, readers will understand the embodiments of the present invention and further understand the advantages and technical features of the present invention.
[0020] Figure 1 This is a schematic diagram of the decomposition structure of Example 1 of the present utility model.
[0021] Figure 2 This is a schematic diagram of the installation structure of Example 1 of the utility model.
[0022] Figure 3 This is a schematic diagram of the cover plate structure in Example 1 of the present utility model.
[0023] Figure 4 This is a schematic diagram of the layering structure in Example 1 of the present utility model.
[0024] Figure 5 This is a schematic diagram of the side panel structure in Example 1 of the present utility model.
[0025] Figure 6 This is a schematic diagram of the front baffle structure in Example 1 of the present utility model.
[0026] Figure 7 This is a schematic diagram of the front plug-in bracket structure in Example 1 of the present utility model.
[0027] Figure 8 This is a schematic diagram of the base structure in Example 1 of the present utility model.
[0028] Figure 9 This is a schematic diagram of the rear baffle structure in Example 1 of the present utility model.
[0029] Figure 10 This is a schematic diagram of the rear plug-in bracket structure in Example 1 of the present utility model.
[0030] Reference numerals include:
[0031] 1 - Cover, 2 - Hold-down strip, 3 - Side panel, 4 - Front baffle, 5 - Front plug-in bracket, 6 - Base, 7 - Rear baffle, 8 - Rear plug-in bracket, 9 - Electrical signal plug-in, 10 - Grounding pile assembly, 11 - Battery power plug-in, 12 - Countersunk screw, 13 - Insulation sleeve, 14 - Metal sleeve; 101 - Cover frame, 102 - Cover side hole; 21 - Pressing side hole;
[0032] 31-side frame, 32-side frame through hole, 33-side mounting hole, 34-side mounting seat, 35-side reinforcement rib, 36-side frame pressing edge, 37-side pressing hole, 38-side terminal edge, 39-side terminal hole;
[0033] 41-front panel frame, 42-front wiring harness outlet hole, 43-total negative pole screw mounting hole, 44-front panel connection hole;
[0034] 51-front frame top support plate, 52-front frame side support plate, 53-front frame side support foot, 54-front frame first mounting hole, 55-front frame second mounting hole, 56-front frame third mounting hole, 57-front frame fixing hole;
[0035] 61- bottom frame, 62- bottom through hole, 63- bottom mounting hole, 64- bottom hole seat;
[0036] 71-rear plate frame, 72-rear wiring harness through hole, 73-rear total positive screw installation hole, 74-rear plate connection hole;
[0037] 81-rear frame top support plate, 82-rear frame side support plate, 83-rear frame side support foot, 84-rear frame mounting hole, 85-rear frame fixing hole. DETAILED DESCRIPTION
[0038] It should be noted that:
[0039] The terms "comprise" and "have" and any variations thereof are intended to cover other possible options under the same logic that are not listed. For example, a process, method, system, product or apparatus that includes a series of steps or units is not necessarily limited to those steps or units explicitly listed, but may include other steps or units not explicitly listed or inherent to these processes, methods, products or apparatus.
[0040] In the description of the present invention, the terms "center", "up", "down", "left", "right", "vertical", "horizontal", "inside", "outside" and the like indicate directions or positional relationships based on the directions or positional relationships shown in the accompanying drawings, or the directions or positional relationships in which the product of the present invention is usually placed when in use. They are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific direction, be constructed and operated in a specific direction, and therefore cannot be understood as limiting the present invention. In addition, the terms "first", "second", "third" and the like are only used to distinguish the description, and cannot be understood as indicating or implying relative importance. In addition, the terms "horizontal", "vertical", "overhanging" and the like do not mean that the components are required to be absolutely horizontal or overhanging, but can be slightly tilted. For example, "horizontal" only means that its direction is more horizontal than "vertical", and does not mean that the structure must be completely horizontal, but can be slightly tilted.
[0041] It should also be noted that, in the description of this utility model, unless otherwise expressly specified or limited, the terms "disposed," "installed," "connected," and "connected" should be understood in a broad sense. For example, they can refer to fixed connections, detachable connections, or integral connections; mechanical connections, electrical connections; direct connections, indirect connections through an intermediate medium, and internal connections between two components. Those skilled in the art will understand the specific meanings of the above terms in this utility model based on the specific circumstances.
[0042] In order to enable those skilled in the art to better understand the solution of the present invention, the technical solution in the embodiment of the present invention will be clearly and completely described below in conjunction with the drawings in the embodiment of the present invention. Obviously, the described embodiment is only an embodiment of a part of the present invention, rather than all the embodiments.
[0043] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as commonly understood by those skilled in the art to which this invention belongs. In the event of a conflict, the definitions in this specification shall prevail.
[0044] The principles embodied in this utility model are as follows: based on the structural limitations and functional requirements of the satellite battery unit itself, first, the battery shell structure must have a high structural strength to ensure stability and safety in application; second, the structural installation needs to be convenient and reasonable; third, the shell structural parts and the overall heat dissipation performance need to be effectively reflected in the structural design.
[0045] The present invention will be further described below with reference to the accompanying drawings and embodiments.
[0046] Although the embodiments of the present invention have been described with reference to the accompanying drawings, those skilled in the art may make various modifications and variations without departing from the spirit and scope of the present invention, and such modifications and variations shall fall within the scope defined by the appended claims.
[0047] The present invention can be more easily understood by referring to the following preferred embodiments and examples. Unless otherwise specified, all technical and scientific terms used herein have the same meanings as commonly understood by one of ordinary skill in the art to which the present invention belongs. In the event of any conflict, the definitions in this specification shall prevail.
[0048] Example 1: As shown in the attached Figure 1 and 2 As shown, the base 6 serves as the carrying structure, with side panels 3 erected on the left and right sides of the base 6. A front baffle 4 and a rear baffle 7 are erected on the front and rear ends of the base 6, respectively. A cover 1 is installed on top of the side panels 3, front baffle 4, and rear baffle 7. Furthermore, a front plug-in bracket 5 is installed in front of the front baffle 4, and a rear plug-in bracket 8 is installed behind the rear baffle 7.
[0049] In the above, corresponding holes are opened on the connecting edges of the base 6, the side panels 3, the front baffle 4, the rear baffle 7, and the cover 1 and countersunk screws 12 are installed and fixed.
[0050] In the above, the pressure strip 2 is connected between the middle of the top edge of the front baffle 4 and the rear baffle 7. Further, corresponding holes are opened between the front baffle 4, the rear baffle 7 and the pressure strip 2 and fixed with countersunk screws 12.
[0051] In the above description, the front plug-in bracket 5 has holes for installing the grounding pile assembly 10 and the battery power plug-in 11 , and the rear plug-in bracket 8 has holes for installing the electrical signal plug-in 9 .
[0052] As attached Figure 3As shown, cover frames 101 are respectively installed on the left and right edges of the cover plate 1, and cover edge holes 102 are opened on the cover frames 101; the cover frames 101 on the edges of both sides of the cover plate 1 contain a total of ten M3 countersunk holes 102 for fixing with the M3 threaded through holes 32 of the top edges of the left and right side panels 3 by countersunk screws, thereby achieving the fixation of the cover plate 1 and the side panels 3.
[0053] As attached Figure 4 As shown, the pressure strip 2 has a pressure hole 21 at each end. The main function of the pressure strip 2 is to help secure the battery module within the housing. This prevents vertical displacement of the module when the battery vibrates vertically. The pressure strip 2 is fixed to the front baffle 4 and rear baffle 7 using screws. The pressure strip 2 has two Φ3 through holes at each end, which are used to connect the pressure holes 21 to the front baffle 4 and rear baffle 7. The pressure strip 2 is fastened using an M3 pan head screw assembly. The main function of the pressure strip 2 is to strengthen the fixation of the battery module.
[0054] As attached Figure 5 As shown, the left and right side panels 3 are centrally symmetrical. Side frames 31 are protruding outward from the upper and lower edges of the side panels 3, and side frame holes 32 are provided in the side frames 31. Raised side end joints 38 are provided on the front and rear outer edges of the side panels 3. Side end joints 38 are partially thickened and protrude outward and have side end joint holes 39. Extending outward from the side end joints 38 are side frame pressure edges 36, which have pressure holes 37. A side mounting seat 34 is further protruded from the partial edge of the raised side frame 31 on the outer bottom edge of the side panel 3. Side mounting seats 34 are provided with side mounting holes 33, and raised side reinforcement ribs 35 are provided between the mounting seat 34 and the side frame 31 above it. Ten M3 threaded through-holes (32) on the upper and lower edges of the side panels 3 align with the corresponding cover side holes 102 on the edge of the cover panel 1 and the corresponding bottom through-holes 62 on the edge of the base 6, totaling ten M3 countersunk holes. Countersunk screws are used to secure the left and right side panels 3 to the cover panel 1 and base 6. The six side mounting holes 33 on the bottom edges of the left and right side panels 3 and the six bottom mounting holes 63 on either side of the base 6 are concentric through-holes of equal diameter and are correspondingly connected and secured. Furthermore, the battery mounting holes are secured by fitting the insulating sleeve assembly of the insulating sleeve 13 and metal sleeve 14 over the insulating sleeve assembly.
[0055] As attached Figure 6As shown, the front baffle 4 has a protruding front frame 41 on its outer periphery. This frame 41 has a front panel connection hole 44. A front wiring harness hole 42 and a main negative terminal screw mounting hole 43 are also provided on one side of the front frame 41. The front baffle 4 is secured to the left and right side panels 3 with four M3 pan head screw assemblies, and to the base 6 with two M3 pan head screw assemblies. The front baffle 4 is made of polymer insulating material and is primarily used to secure the main negative terminal current guide bar of the battery module and to input and output electrical energy.
[0056] As attached Figure 7 As shown, the front plug-in bracket 5 has a U-shaped structure and is installed horizontally. The front plug-in bracket 5 has front frame side support plates 52 folded at right angles on the left and right sides of the front plug-in bracket 5. Front frame side support legs 53 are provided on the outer edges of the front frame side support plates 52. A front frame top support plate 51 is provided flatly between the tops of the left and right front frame side support plates 52. The front frame top support plate 51 has a second front frame mounting hole 55 and a third front frame mounting hole 56. Front frame fixing holes 57 are provided on the front frame top support plate 51 and the front frame side support legs 53. The front plug-in bracket 5 is used to install a battery power plug-in 11 or a battery electrical connector and a grounding pile assembly 10 for input and output of battery power. Specifically, the battery power plug-in 11 and the grounding pile assembly 10 are installed in the second front frame mounting hole 55 and the third front frame mounting hole 56, respectively. The front frame first mounting hole 54 is provided on the front frame side support plate 52.
[0057] As attached Figure 8 As shown, the base 6 has a thickened raised bottom frame 61 on its periphery, and a bottom through-hole 62 is formed on the bottom frame 61. At the same time, bottom hole seats 64 are further protruded outwardly on the left and right sides of the bottom frame 61, and bottom mounting holes 63 are formed therein. The base 6 is the main heavy carrier of the battery module. That is, the bottom frame 61 surrounding the four sides of the base 6 is provided with 16 M3 countersunk holes for the bottom through-holes 62, 4 M3 threaded holes, and 6 bottom mounting holes 63. The M3 countersunk holes of the 16 bottom through-holes 62 are mainly used to connect and fix the base 6 to the two side panels 3 on its upper side. The M3 threaded holes of the four bottom through-holes 62 in the middle of the front and rear ends of the base 6 are mainly used to connect and fix the base 6 to the front baffle 4 and rear baffle 7 on its upper side.
[0058] As attached Figure 9 As shown, the rear baffle 7 has a rear frame 71 protruding from its outer periphery. This frame 71 has a rear panel connection hole 74. A rear main positive terminal screw mounting hole 73 and a rear wiring harness outlet hole 72 are provided on one side of the rear frame 71. The rear baffle 7 is secured to the left and right side panels 3 using four M3 pan head screw assemblies, and to the base 6 using two M3 pan head screw assemblies. The front baffle 4 is made of polymer insulating material and is primarily used to secure the main negative current guide bar of the battery module and to input and output electrical energy.
[0059] As attached Figure 10As shown, the rear plug-in bracket 8 is U-shaped and installed horizontally. The rear frame side support plates 82 are folded at right angles on the left and right sides of the rear frame bracket 8, and rear frame side support feet 83 are turned outward at the outer end edges of the rear frame side support plates 82. A rear frame top support plate 81 is flatly arranged between the tops of the left and right rear frame side support plates 82. A rear frame mounting hole 84 is opened on the rear frame top support plate 81, and rear frame fixing holes 85 are opened on the rear frame top support plate 81 and the rear frame side support feet 83; an electrical signal plug-in 9 is installed on the rear frame mounting hole 84 for input and output of battery electrical signals.
[0060] In the embodiment of the present utility model, the base 6 has three main functions. First, six bottom mounting holes 63 are set on the edge of the base 6, which, together with the six side mounting holes 33 of the side panel 3, mate with the battery mounting surface to fasten the battery. Second, it serves as the heat conduction surface of the battery, used for the transfer of heat from the battery. Third, it supports the battery module. The six bottom mounting holes 63 of the base 6 are respectively embedded in the insulating sleeve 13 and the metal sleeve 14. The metal sleeve 14 is installed on the insulating sleeve 13 to form an insulating sleeve assembly. The insulating sleeve 13 assembly is installed on the bottom mounting holes 63 of the base 6 to ensure the insulated installation of the battery. The base 6 has a concave plane with a depth of 3 mm, which is the heat conduction surface of the battery and is mainly used for attaching the battery heater.
[0061] In this embodiment of the present invention, the left and right battery panels 3 are identical in structure. The six side mounting holes 33 on the two side panels 3 and the six bottom mounting holes 63 on the base are concentric and of the same diameter. They are equipped with an insulating sleeve 13 and a metal sleeve 14, which together secure the battery to its mounting surface. The ten M3 threaded through-holes on the upper surfaces of the two side panels 3 are used for fastening to the ten M3 countersunk holes on the cover plate 1. The sixteen M3 threaded through-holes on the lower surfaces of the two side panels 3 are primarily used for fastening to the sixteen M3 countersunk holes on the base 6. Each end of each side panel 3 contains four M3 threaded through-holes, primarily for fastening to the four through-holes in the front and rear plug-in brackets 5 and 8, respectively. Each end of each side panel 3 also contains four through-holes, primarily for fastening to the through-holes in the front and rear baffles 4 and 7, via screws. Side reinforcement ribs 35 are provided on the side panels 3 to provide mechanical strength without significantly increasing their weight.
[0062] In this embodiment of the utility model, the battery housing is equipped with two plug-in brackets: a front plug-in bracket 5 and a rear plug-in bracket 8, which are secured to the left and right side panels 3 using M3 pan head screws. The front plug-in bracket 5 primarily serves to accommodate the power output connector, the grounding assembly, and the side panels 3, enhancing the housing's mechanical strength. The rear plug-in bracket 8 primarily serves to accommodate the signal input and output connectors and the side panels 3, enhancing the housing's mechanical strength.
[0063] In this embodiment of the present invention, the top edges of the front baffle 4 and rear baffle 7 each have two Φ3 through-holes, namely, front plate connection hole 44 and rear plate connection hole 74, which are primarily used for docking and fastening with the through-holes of the battery module molding 2. Additionally, the top edges of the front baffle 4 and rear baffle 7 each have an elliptical through-hole structure for the front wiring harness outlet hole 42 and rear wiring harness outlet hole 72, which are primarily used for routing and securing the battery wiring harness. The front baffle 4 and rear baffle 7 are constructed of insulating material with high mechanical strength. The left and right sides of the front baffle 4 and rear baffle 7 have four through-holes that dock with the four through-holes of the left and right side panels 3, respectively, and are secured with M3 pan head screw assemblies, which include a pan head screw, spring washer, flat washer, and nut. The lower surfaces of the front baffle 4 and rear baffle 7 each have two through-holes that dock with the four M3 threaded holes of the base 6 and are secured with M3 pan head screw assemblies. The upper surface of the front baffle 4 contains a front main negative screw mounting hole 43, which is primarily used to connect to the through-hole of the main negative busbar of the battery cell in the square shell. It is fixed with an M3 copper tinned pan head screw, thereby connecting the main negative pole of the battery module from the main negative pole of the cell to the main negative pole screw of the baffle in the shell. Similarly, the flat surface of the rear baffle 7 also contains a main positive screw mounting hole 73, which connects the main negative pole of the battery module from the main positive pole of the cell to the main positive pole screw of the baffle in the shell.
[0064] In the embodiment of the present invention, preferably, the countersunk screws 12 installed on the cover plate 1 are M3×8 screws. The countersunk screws 12 installed on the base 6 are M3×10 screws. The cover edge hole 102 of the cover plate 1 and the housing grounding mounting hole 54 of the front plug-in bracket 5 are M3 countersunk holes.
[0065] Preferably, the edge pressing hole 21 of the pressure strip 2, the front plate connection hole 44 of the front baffle 4, and the rear plate connection hole 74 of the rear baffle 7 are Ø3 through holes. The side frame through holes 32 and the side end connection holes 39 of the side panels 3, as well as the bottom through hole 62 on the bottom frame 61 of the base 6 are M3 threaded through holes.
[0066] In an embodiment of the present utility model, a satellite battery housing is composed of seven metal plates and two non-metal plates. The cover plate 1, the pressure strip 2, the side plate 3, the front plug-in bracket 5, the base 6, and the rear plug-in bracket 8 are metal plate structural parts, especially lightweight aluminum alloy materials; the front baffle 4 and the rear baffle 7 are non-metal plate structural parts, which are polymer materials with good insulation strength and high mechanical strength.
[0067] Based on the above embodiments of the present invention, all other embodiments obtained by persons of ordinary skill in the art without creative effort shall fall within the scope of protection of the present invention, so as to avoid exhaustively listing all implementation methods that are unnecessary and impossible to fully enumerate.
Claims
1. A large-capacity cell assembly reinforced square shell for satellite batteries, comprising a base (6), side panels (3), a front baffle (4), a rear baffle (7), and a cover (1); characterized in that: The base (6) is used as a carrying structure, side panels (3) are erected on the left and right sides of the upper side of the base (6), a front baffle (4) and a rear baffle (7) are erected and installed on the front and rear ends of the upper side of the base (6), respectively, and a cover plate (1) is installed on the top of the side panels (3), the front baffle (4) and the rear baffle (7); a front plug-in bracket (5) is installed on the front side of the front baffle (4), and a rear plug-in bracket (8) is installed on the rear side of the rear baffle (7).
2. The large-capacity cell assembly reinforced square shell of a satellite battery according to claim 1 is characterized in that: The pressure strip (2) is connected between the middle parts of the top edges of the front baffle (4) and the rear baffle (7).
3. The large-capacity cell assembly reinforced square shell of a satellite battery according to claim 1, characterized in that: The front plug-in bracket (5) has holes for installing a grounding pile assembly (10) and a battery power plug-in (11), and the rear plug-in bracket (8) has holes for installing an electric signal plug-in (9).
4. The large-capacity cell assembly reinforced square shell of a satellite battery according to claim 1, characterized in that: The upper and lower edges of the side panels (3) are respectively protruded outwards to form side frames (31); the front and rear end edges of the outer sides of the side panels (3) are respectively provided with protruding side end connecting edges (38); and the outer sides of the side end connecting edges (38) are extended to form side frame pressing edges (36).
5. The large-capacity cell assembly reinforced square shell of a satellite battery according to claim 1, characterized in that: A front plate frame (41) is protruded from the outer periphery of the front baffle (4); and a rear plate frame (71) is protruded from the outer periphery of the rear baffle (7).
6. The large-capacity cell assembly reinforced square shell of a satellite battery according to claim 1, characterized in that: The front plug-in bracket (5) is in a U-shaped structure. The front plug-in bracket (5) is installed horizontally. Front frame side support plates (52) are folded at right angles on the left and right sides of the front plug-in bracket (5), and front frame side support legs (53) are arranged outward at the outer end edges of the front frame side support plates (52). A front frame top support plate (51) is arranged horizontally between the tops of the left and right front frame side support plates (52), and a front frame second mounting hole (55) and a front frame third mounting hole (56) are opened on the front frame top support plate (51).
7. The large-capacity cell assembly reinforced square shell of a satellite battery according to claim 1, characterized in that: The base (6) is thickened and raised around a bottom frame (61), and a bottom hole seat (64) is further protruded and provided with a bottom mounting hole (63) on the left and right sides of the bottom frame (61).
8. The large-capacity cell assembly reinforced square shell of a satellite battery according to claim 1, characterized in that: The rear plug-in bracket (8) is in a U-shaped structure. The rear plug-in bracket (8) is installed horizontally. The rear frame side support plates (82) are folded at right angles on the left and right sides of the rear plug-in bracket (8), and rear frame side support feet (83) are arranged outwardly at the outer end edges of the rear frame side support plates (82). A rear frame top support plate (81) is arranged horizontally between the tops of the left and right rear frame side support plates (82), and a rear frame mounting hole (84) is opened on the rear frame top support plate (81).
9. The large-capacity cell assembly reinforced square shell of a satellite battery according to claim 4, characterized in that: A side mounting seat (34) is further protruded from a local edge of the raised side frame (31) on the outer bottom edge of the side plate (3), and a side mounting hole (33) is opened on the side mounting seat (34). A raised side reinforcing rib (35) is provided between the mounting seat (34) and the side frame (31) above it.
10. The large-capacity cell assembly reinforced square shell of a satellite battery according to claim 6, characterized in that: A front frame first mounting hole (54) is provided on the front frame side support plate (52).
Citation Information
Patent Citations
Reconfigurable power supply array for simulating satellite storage battery
CN216751232U