Compact and light sugarcane harvester transmission device

By introducing a mounting frame and adjustment mechanism into the sugarcane harvester, the problem of conveyor rollers caused by loose belts was solved, the belts could be quickly adjusted and disassembled, the sugarcane conveying efficiency was improved, and the operating process was simplified.

CN223298100UActive Publication Date: 2025-09-05JIANGSU WODE AGRI MACHINERY PARTS MFG CO LTD
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Patent Information

Application Number
CN202422457835.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-10-11
Publication Date
2025-09-05
Estimated Expiration
2034-10-11

AI Technical Summary

Technical Problem

In existing sugarcane harvesters, the belt drive method is prone to loosening, causing the conveyor roller to slip or be unable to rotate. In addition, belt removal is time-consuming and labor-intensive, affecting the sugarcane conveying efficiency.

Method used

The adjustment mechanism consists of a mounting frame, a driving shaft, an adjustment slot, an adjustment block, a driven shaft, a driven wheel, and an electric push rod. Through the cooperation of the electric push rod and the fixing bolts, the belt can be quickly adjusted and disassembled to avoid loosening problems and improve the conveying efficiency.

Benefits of technology

The belt can be quickly adjusted and disassembled, which avoids the conveyor roller from slipping or being unable to rotate due to looseness, improves the sugarcane conveying efficiency, and simplifies the belt replacement process.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a compact and light type sugarcane harvester transmission device, which relates to the technical field of sugarcane harvesters and comprises a mounting frame, adjusting grooves are arranged on two sides of the mounting frame, and adjusting blocks are slidably connected into the adjusting grooves. By arranging the mounting frame, the driving shaft, the adjusting groove, the adjusting block, the driven shaft, the driven wheel, a first connecting block, an electric push rod, a second connecting block, a connecting plate, a fixing bolt, a rubber gasket, a sliding groove, a driving wheel and a belt, when the belt is used for a long time and becomes loose, the fixing bolt is firstly rotated in the reverse direction; in other words, a fixing bolt does not limit and fix a second connecting block any more, then an electric push rod is opened, a driven wheel is far away from a driving wheel, the tightness of the belt can be adjusted, and the problems that the belt is loosened after being used for a long time, and a conveying roller is prone to slipping or cannot rotate are solved; and therefore, the sugarcane conveying efficiency is improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of sugarcane harvesters, in particular to a compact and lightweight transmission device for sugarcane harvesters. Background Art

[0002] Sugarcane, a crop grown in temperate and tropical zones, is the raw material for producing sucrose and can be used to extract ethanol as an energy alternative. Rich in sugar and water, sugarcane also contains various vitamins, fats, proteins, organic acids, calcium, iron, and other substances beneficial to human metabolism. It is primarily used for sugar production. With the widespread promotion and adoption of agricultural mechanization, the use of specialized sugarcane harvesters has become a common practice in sugarcane cultivation.

[0003] The patent name is: A conveying structure of a sugarcane harvester (patent application number: 202123110258.1). The patent discloses a conveying structure of a sugarcane harvester, including a frame, an oblong through-hole, a conveying roller, a vertical reciprocating drive and a diversion assembly; the frame is composed of two first vertical plates and a second vertical plate arranged vertically in a mirror state; the oblong through-hole is arranged from left to right through the first vertical plate and the second vertical plate; the conveying roller is rotatably arranged between the first vertical plate and the second vertical plate; the vertical reciprocating drive is slidably arranged between the first vertical plate and the second vertical plate; the diversion assembly is fixedly installed at the output end of the vertical reciprocating drive. The conveying roller of this application adopts an assembled design, which realizes the silt filtering work of the sugarcane during transportation without affecting the normal transmission of the sugarcane, while reducing its own material usage, and can automatically adjust the auxiliary paving height of the stacked sugarcane according to different quantities of sugarcane to avoid squeezing between the sugarcanes or causing blockage of the conveying roller.

[0004] In the above case, during the process of transporting sugarcane, multiple conveyor rollers are driven to rotate by belt transmission to achieve the purpose of transporting the sugarcane. However, after long-term use, the belt will become loose, which may easily cause the conveyor rollers to slip or become unable to rotate, thereby reducing the efficiency of sugarcane transportation. When the belt needs to be disassembled and replaced, the staff needs to pry it with tools, which is time-consuming and labor-intensive. Therefore, it is necessary to propose a compact and lightweight sugarcane harvester transmission device to solve the above problems. Utility Model Content

[0005] The purpose of the present utility model is to provide a compact and lightweight transmission device for a sugarcane harvester to solve the problems raised in the above background technology.

[0006] To achieve the above-mentioned objectives, the utility model provides the following technical solutions: a compact and lightweight sugarcane harvester transmission device, comprising a mounting frame, adjustment slots are provided on both sides of the mounting frame, an adjustment block is slidably connected inside the adjustment slot, an adjustment mechanism is provided on the top of the adjustment block, the adjustment mechanism comprises a No. 1 connecting block and an electric push rod, the bottom of the No. 1 connecting block is fixedly connected to the top of the adjusting block, and the side of the No. 1 connecting block is fixedly connected to the telescopic end of the electric push rod, a fixing mechanism is provided at the bottom of the adjusting block, the fixing mechanism comprises a No. 2 connecting block, a connecting plate and a fixing bolt, the top of the No. 2 connecting block is fixedly connected to the bottom of the adjusting block, and the inside of the bottom end of the No. 2 connecting block is threadedly connected to the outside of the fixing bolt, the outside of the connecting plate is fixedly connected to the outside of the mounting frame, a driven mechanism is provided inside the adjusting block, and an active mechanism is provided outside the mounting frame.

[0007] Preferably, the exterior of the electric push rod is fixedly connected to the exterior of the mounting frame, and the number of the adjustment mechanisms is two, and the two adjustment mechanisms are respectively located on one side and the other side of the mounting frame.

[0008] Preferably, a sliding groove is provided inside the connecting plate, the sliding groove is slidably connected to the fixing bolt, and a rubber gasket is provided outside the fixing bolt.

[0009] Preferably, the driven mechanism includes a driven shaft, a driven wheel and a belt, the outside of the driven shaft is rotatably connected to the inside of the adjustment block, and the outside of the driven shaft is fixedly connected to the inside of the driven wheel, and the outside of the driven wheel is transmission-connected to the inside of the belt.

[0010] Preferably, the active mechanism includes a driving shaft, a transmission motor and a driving wheel, the outside of the driving shaft is rotatably connected to the inside of the mounting frame, and one end of the driving shaft is fixedly connected to the output shaft of the transmission motor, and the outside of the driving shaft is fixedly connected to the inside of the driving wheel.

[0011] Preferably, the outside of the driving shaft is fixedly connected to a roller, the outside of the roller is fixedly connected to a fixed block, and the outside of the fixed block is fixedly connected to a plurality of toggle blocks.

[0012] The technical effects and advantages of this utility model are:

[0013] When the belt is loosened after long-term use, the fixing bolt is first rotated in the opposite direction so that the fixing bolt and the second connecting block are separated, that is, the fixing bolt no longer limits and fixes the second connecting block, and then the electric push rod is opened. The electric push rod drives the adjusting block to move to the right, and the adjusting block drives the driven wheel to move to the right through the driven shaft, so that the driven wheel is away from the driving wheel, and the belt tension can be adjusted, thereby avoiding the problem that the belt will become loose after long-term use, which easily causes the conveyor roller to slip or be unable to rotate, thereby improving the efficiency of sugarcane transportation; and when the belt needs to be disassembled, the electric push rod can be used again to drive the driven wheel to move to the left, so that the driving wheel is close to the driving wheel, and the belt can be quickly disassembled or installed, which brings convenience to the use of the device. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] Figure 1 This is a front schematic diagram of the transmission device of the compact and lightweight sugarcane harvester in the present invention.

[0015] Figure 2 It is a side view of the transmission device of the compact and lightweight sugarcane harvester in the present invention.

[0016] Figure 3 For this utility model Figure 2 A magnified schematic diagram of .

[0017] In the figure: 1. Mounting frame; 2. Driving shaft; 3. Transmission motor; 4. Adjustment slot; 5. Adjustment block; 6. Driven shaft; 7. Driven pulley; 8. Connecting block No. 1; 9. Electric push rod; 10. Connecting block No. 2; 11. Connecting plate; 12. Fixing bolt; 13. Rubber washer; 14. Slide slot; 15. Driving pulley; 16. Belt; 17. Roller; 18. Fixing block; 19. Toggle block. DETAILED DESCRIPTION

[0018] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0019] The utility model provides Figure 1-Figure 3The compact and lightweight sugarcane harvester transmission device shown includes a mounting frame 1, with adjustment slots 4 on both sides of the mounting frame 1, and an adjustment block 5 is slidably connected inside the adjustment slot 4. An adjustment mechanism is provided on the top of the adjustment block 5, and the adjustment mechanism includes a No. 1 connecting block 8 and an electric push rod 9. The bottom of the No. 1 connecting block 8 is fixedly connected to the top of the adjustment block 5, and the side of the No. 1 connecting block 8 is fixedly connected to the telescopic end of the electric push rod 9, and the outside of the electric push rod 9 is fixedly connected to the outside of the mounting frame 1. There are two adjustment mechanisms, and the two adjustment mechanisms are respectively located on one side and the other side of the mounting frame 1. The two adjustment mechanisms facilitate simultaneous adjustment of the position of the adjustment block 5 to avoid the problem of offset of the adjustment block 5.

[0020] In addition, a fixing mechanism is provided at the bottom of the adjusting block 5, which includes a No. 2 connecting block 10, a connecting plate 11 and a fixing bolt 12. The top of the No. 2 connecting block 10 is fixedly connected to the bottom of the adjusting block 5, and the interior of the bottom end of the No. 2 connecting block 10 is threadedly connected to the exterior of the fixing bolt 12. The exterior of the connecting plate 11 is fixedly connected to the exterior of the mounting frame 1. A sliding groove 14 is provided inside the connecting plate 11, and the sliding groove 14 is slidably connected to the fixing bolt 12. A rubber gasket 13 is provided on the exterior of the fixing bolt 12. The rubber gasket 13 can improve the stability of the fixation of the No. 2 connecting block 10. A driven mechanism is provided inside the adjusting block 5.

[0021] Among them, the driven mechanism includes a driven shaft 6, a driven wheel 7 and a belt 16. The outside of the driven shaft 6 is rotationally connected to the inside of the adjustment block 5, and the outside of the driven shaft 6 is fixedly connected to the inside of the driven wheel 7. The outside of the driven wheel 7 is transmission connected to the inside of the belt 16. When the belt 16 becomes loose after being used for a long time, first rotate the fixing bolt 12 in the opposite direction to separate the fixing bolt 12 from the second connecting block 10, that is, the fixing bolt 12 no longer limits and fixes the second connecting block 10, and then open the electric push rod 9, the electric push rod 9 will drive the adjusting block 5 to move to the right, and the adjusting block 5 will drive the driven wheel 7 to move to the right through the driven shaft 6, so that the tightness of the belt 16 can be adjusted, avoiding the problem of the belt 16 becoming loose after long-term use, which may easily cause the conveying roller to slip or be unable to rotate, thereby improving the efficiency of sugarcane transportation; and when the belt 16 needs to be disassembled, the electric push rod 9 can be used again to drive the driven wheel 7 to move to the left, so that the belt 16 can be quickly disassembled or installed, which brings convenience to the use of the device.

[0022] Finally, an active mechanism is provided on the outside of the mounting frame 1. The active mechanism includes a driving shaft 2, a transmission motor 3, and a driving wheel 15. The outside of the driving shaft 2 is rotatably connected to the inside of the mounting frame 1, and one end of the driving shaft 2 is fixedly connected to the output shaft of the transmission motor 3. The outside of the driving shaft 2 is fixedly connected to the inside of the driving wheel 15. A roller 17 is fixedly connected to the outside of the driving shaft 2, and a fixed block 18 is fixedly connected to the outside of the roller 17. The outside of the fixed block 18 is fixedly connected to multiple toggle blocks 19. When the transmission motor 3 is turned on, the transmission motor 3 drives the roller 17 to rotate, and the roller 17 drives the multiple toggle blocks 19 to rotate via the fixed block 18. At the same time, the driving wheel 15 drives the driven wheel 7 to rotate via the belt 16, thereby transporting the sugarcane and bringing convenience to the transportation of sugarcane.

[0023] Working principle: first, the mounting frame 1 can be installed on the sugarcane harvester. When the transmission motor 3 is turned on, the transmission motor 3 will drive the roller 17 to rotate, and the roller 17 will drive multiple toggle blocks 19 to rotate through the fixed block 18. At the same time, the driving wheel 15 drives the driven wheel 7 to rotate through the belt 16, thereby transporting the sugarcane, which brings convenience to the transportation of sugarcane. When the belt 16 is used for a long time and becomes loose, first rotate the fixing bolt 12 in the opposite direction to separate the fixing bolt 12 from the second connecting block 10, that is, the fixing bolt 12 no longer limits the second connecting block 10. , and then turn on the electric push rod 9, the electric push rod 9 will drive the adjusting block 5 to move to the right, and the adjusting block 5 will drive the driven wheel 7 to move to the right through the driven shaft 6, so that the tightness of the belt 16 can be adjusted, avoiding the problem that the belt 16 will become loose after long-term use, which may easily cause the conveying roller to slip or be unable to rotate, thereby improving the efficiency of sugarcane transportation; and when the belt 16 needs to be disassembled, the electric push rod 9 can be used again to drive the driven wheel 7 to move to the left, so that the belt 16 can be quickly disassembled or installed, which brings convenience to the use of the device.

Claims

1. A compact and lightweight sugarcane harvester transmission device, comprising a mounting frame (1), characterized in that: Both sides of the mounting frame (1) are provided with adjustment slots (4), the interior of the adjustment slots (4) is slidably connected with an adjustment block (5), the top of the adjustment block (5) is provided with an adjustment mechanism, the adjustment mechanism comprises a No. 1 connection block (8) and an electric push rod (9), the bottom of the No. 1 connection block (8) is fixedly connected to the top of the adjustment block (5), and the side of the No. 1 connection block (8) is fixedly connected to the telescopic end of the electric push rod (9), the bottom of the adjustment block (5) is provided with a fixing mechanism, the fixing mechanism comprises a No. 2 connection block (10), a connecting plate (11) and a fixing bolt (12), the top of the No. 2 connection block (10) is fixedly connected to the bottom of the adjustment block (5), and the interior of the bottom end of the No. 2 connection block (10) is threadedly connected to the exterior of the fixing bolt (12), the exterior of the connecting plate (11) is fixedly connected to the exterior of the mounting frame (1), the interior of the adjustment block (5) is provided with a driven mechanism, and the exterior of the mounting frame (1) is provided with an active mechanism.

2. The compact and lightweight sugarcane harvester transmission device according to claim 1, characterized in that: The exterior of the electric push rod (9) is fixedly connected to the exterior of the mounting frame (1), and the number of the adjustment mechanisms is two, and the two adjustment mechanisms are respectively located on one side and the other side of the mounting frame (1).

3. The compact and lightweight sugarcane harvester transmission device according to claim 1, characterized in that: A sliding groove (14) is provided inside the connecting plate (11), and the sliding groove (14) is slidably connected to the fixing bolt (12), and a rubber gasket (13) is provided outside the fixing bolt (12).

4. The compact and lightweight sugarcane harvester transmission device according to claim 1, characterized in that: The driven mechanism comprises a driven shaft (6), a driven wheel (7) and a belt (16); the outside of the driven shaft (6) is rotationally connected to the inside of the adjustment block (5); the outside of the driven shaft (6) is fixedly connected to the inside of the driven wheel (7); and the outside of the driven wheel (7) is transmission-connected to the inside of the belt (16).

5. The compact and lightweight sugarcane harvester transmission device according to claim 1, characterized in that: The active mechanism comprises a driving shaft (2), a transmission motor (3) and a driving wheel (15); the exterior of the driving shaft (2) is rotatably connected to the interior of the mounting frame (1); one end of the driving shaft (2) is fixedly connected to the output shaft of the transmission motor (3); and the exterior of the driving shaft (2) is fixedly connected to the interior of the driving wheel (15).

6. The compact and lightweight sugarcane harvester transmission device according to claim 5, characterized in that: The outside of the driving shaft (2) is fixedly connected to a roller (17), the outside of the roller (17) is fixedly connected to a fixed block (18), and the outside of the fixed block (18) is fixedly connected to a plurality of toggle blocks (19).

Citation Information

Patent Citations

  • Conveying structure of sugarcane harvester

    CN216626686U