Online money removing mouth strip tooth plate equipment

Abstract

The utility model belongs to the technical field of slaughtering equipment, and particularly discloses online money removing mouth strip tooth plate equipment which comprises a first conveying line and a tooth plate prying device, the first conveying line is used for conveying pig heads and guaranteeing that the postures of the pig heads are stable in the conveying process, and the tooth plate prying device and the first conveying line are correspondingly arranged. The tooth plate prying device is used for bearing the pig heads falling down from the first conveying line and pushing the pig heads with tooth plates removed to the designated position. According to the device, the labor intensity of workers is reduced, the production efficiency is improved, manpower is saved, and the pig heads are automatically conveyed and positioned by developing online money removing mouth strip and tooth plate equipment, so that the requirements of workers for removing money, mouth strips and tooth plates on line are met, and the pig heads do not need to be carried and positioned.

Description

Technical Field

[0001] The utility model belongs to the technical field of slaughtering equipment, in particular to an online strip tooth plate device for removing gold coins. Background Art

[0002] At present, the pig head removal, mouth strip and tooth plate removal processes in slaughterhouses almost all rely on manual handling and positioning of pig heads. Each pig head weighs about 7kg. In a factory with a production capacity of 2 million, employees in each position have to carry 6,000 pig heads every day, which is very physically demanding. In addition, the action of carrying pig heads has no production value for the pig head removal, mouth strip and tooth plate removal processes.

[0003] In summary, how to reduce the labor intensity of employees, improve production efficiency, save manpower, and develop online gold-coin, mouth strip, and tooth plate removal equipment to realize automatic transportation and positioning of pig heads, so as to meet the needs of employees to remove gold coins, mouth strips, and tooth plates online without having to carry and position pig heads, has become a key research topic in the existing technical field. Utility Model Content

[0004] In order to overcome the above-mentioned shortcomings of the prior art, the utility model provides an online coin-mouth strip tooth plate device to solve the above-mentioned problems.

[0005] In order to achieve the above-mentioned purpose, the utility model discloses an online tooth plate removal device for removing the gold coin mouth strips, comprising a first conveyor line and a prying plate device, wherein the first conveyor line is used to convey pig heads and ensure that the pig heads are in a stable posture during the conveying process, the prying plate device is arranged corresponding to the first conveyor line, and the prying plate device is used to receive the pig heads falling from the first conveyor line and push the pig heads with the tooth plates removed to a designated position.

[0006] Compared with the prior art, the present application has the following effects: when in use, the first conveyor line receives the pig head conveyed by the upper process. After the pig head falls into the first conveyor line, it moves on the first conveyor line and its posture remains stable. A person stands next to the first conveyor line to remove the gold bars and mouth strips; when the pig head is conveyed to the end through the first conveyor line, the pig head falls onto the prying plate device under the action of gravity, and the tooth plate on the prying plate device is removed manually; finally, the prying plate device pushes the pig head with the tooth plate removed to the designated position.

[0007] Furthermore, it also includes a second conveyor line arranged corresponding to the first conveyor line, and the second conveyor line is used to convey the money strips rejected on the first conveyor line and the tooth plates rejected on the prying plate device.

[0008] Furthermore, it also includes a third conveyor line arranged corresponding to the prying plate device, and the third conveyor line is used to receive the pig heads pushed by the prying plate device.

[0009] Furthermore, the first conveyor line includes a driving mechanism, a pig head track and a pig head push plate. The pig head track is used to support the pig head and keep the pig head in an unchanged posture during the conveying process, so that when the driving mechanism drives the pig head push plate to move, the pig head push plate pushes the pig head to move at a uniform speed and at equal intervals along the pig head track.

[0010] Furthermore, the prying plate device includes a pig head hook, a rotating mechanism and a unloading mechanism. The rotating mechanism is provided with a plurality of evenly spaced pig head hooks. The rotation speeds of the rotating mechanism and the driving mechanism are matched so that the pig head hooks correspond one-to-one with the pig head push plates to ensure that the pig heads falling from the first conveyor line can fall onto the pig head hooks. The unloading mechanism is used to push the pig heads hanging on the pig head hooks onto the third conveyor line.

[0011] Furthermore, a blocking rod mechanism is provided on the first conveyor line, and the blocking rod mechanism is used to tilt the pig's nose forward.

[0012] Furthermore, the pig head hook is provided with a round head for preventing damage to the upper jaw of the pig's mouth.

[0013] Furthermore, the driving mechanism includes a first motor, a first encoder, a chain and a sprocket. The first motor drives the sprocket to rotate at a constant speed, and then the sprocket drives the chain to rotate. The pig head push plate is provided on the chain. The first encoder is installed on the first motor and is used to extract the rotational speed of the first conveyor line in real time.

[0014] Furthermore, the rotating mechanism includes a second motor, a second encoder and a slewing support. The pig head hook is provided on the slewing support. The second motor drives the slewing support to rotate at a uniform speed. The second encoder is installed on the second motor and is used to extract the rotational speed of the prying plate device in real time, and then ensure that the rotational speed of the first conveyor line matches the rotational speed of the prying plate device through PLC control.

[0015] Furthermore, the unloading mechanism includes a cylinder, a push plate and a guide structure, and the cylinder and the push plate are arranged on the guide structure so that when the cylinder extends, the push plate is driven to move along the guide structure, and then the push plate pushes the pig head off the pig head hook. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the following briefly introduces the drawings required for use in the embodiments or the description of the prior art. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying any creative work.

[0017] Figure 1 This is a side structural diagram of an online coin-removing strip tooth plate device according to an embodiment of the present invention;

[0018] Figure 2 This is a structural schematic diagram of the other side of an online coin strip removal die plate device according to an embodiment of the present utility model;

[0019] Figure 3 This is a schematic diagram of the structure of an online coin-removing strip tooth plate device from an embodiment of the present utility model when viewed from above.

[0020] The reference numerals are as follows:

[0021] 1. First conveyor line; 2. Prying plate device; 3. Second conveyor line; 4. Driving mechanism; 41. First motor; 42. Chain; 43. Sprocket; 5. Pig head track; 6. Pig head push plate; 7. Pig head hook; 8. Rotating mechanism; 81. Second motor; 82. Slewing support; 9. Unloading mechanism; 91. Cylinder; 92. Push plate; 93. Guide structure; 10. Baffle mechanism; 11. Round head. DETAILED DESCRIPTION

[0022] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0023] Explanation of terms:

[0024] Pig head: After the pig is slaughtered, the pig head is cut off and trimmed and sold as a pig by-product. It is usually eaten after being braised.

[0025] Pig money: Pig money is the tissue located in the pig's throat. The texture of pig money is similar to cartilage, but it is easier to chew than cartilage.

[0026] Mouth strips: Pig tongue, also known as mouth strips and fortune-making. Fresh pig tongue is grayish white, with a smooth capsule, no lumps or swellings, and the tongue is soft and elastic, with no odor.

[0027] Tooth plate: The pig tooth plate is also called pig paradise, pig tongue, pig tooth stem, pig upper tooth chamber, etc. It is a tissue located in the pig's upper jaw.

[0028] like Figure 1-3As shown, the utility model discloses an online tooth plate device for removing the gold coin strips, comprising a first conveyor line 1 and a tooth prying plate device 2. The first conveyor line 1 is used to convey pig heads and ensure that the pig heads are in a stable posture during the conveying process. The tooth prying plate device 2 is arranged corresponding to the first conveyor line 1, and the tooth prying plate device 2 is used to receive the pig heads dropped from the first conveyor line 1 and push the pig heads with the tooth plates removed to a designated position.

[0029] Compared with the prior art, the present application has the following effects: when in use, the first conveyor line 1 receives the pig head conveyed by the upper process. After the pig head falls into the first conveyor line 1, it moves on the first conveyor line 1 and its posture remains stable. A person stands next to the first conveyor line 1 to remove the gold bars and mouth strips; when the pig head is transported to the end through the first conveyor line 1, the pig head falls onto the prying plate device 2 under the action of gravity, and the tooth plate on the prying plate device 2 is removed manually; finally, the prying plate device 2 pushes the pig head with the tooth plate removed to the designated position.

[0030] Continuing with the above embodiment, more specifically, a second conveyor line 3 is further provided corresponding to the first conveyor line 1. The second conveyor line 3 is used to convey the money strips removed from the first conveyor line 1 and the dental plates removed from the prying plate device 2. A person standing next to the first conveyor line 1 places the removed money and strips on the second conveyor line 3. A person standing next to the prying plate device 2 places the removed dental plates on the second conveyor line 3. The money, strips, and dental plates are then conveyed to a designated location via the second conveyor line 3.

[0031] Continuing with the above embodiment, more specifically, a third conveyor line is further provided corresponding to the prying plate device 2, and the third conveyor line is used to receive the pig head pushed by the prying plate device 2. After the tooth plate on the prying plate device 2 is manually removed, the prying plate device 2 pushes the pig head onto the third conveyor line.

[0032] Continuing with the above embodiment, more specifically, the first conveyor line 1 includes a drive mechanism 4, a pig head track 5, and a pig head push plate 6. The pig head track 5 is used to support the pig head and keep the pig head in a constant posture during the conveying process. When the drive mechanism 4 drives the pig head push plate 6 to move, the pig head push plate 6 pushes the pig head to move at a constant speed and at equal intervals along the pig head track 5. Among them, the pig head track 5 has a V-shaped structure, which is responsible for supporting the pig head and keeping the pig head in a constant posture during the forward conveying process.

[0033] Continuing with the above embodiment, more specifically, the prying plate device 2 includes a pig head hook 7, a rotating mechanism 8 and a unloading mechanism 9. The rotating mechanism 8 is provided with a plurality of evenly spaced pig head hooks 7. The rotation speed of the rotating mechanism 8 and the driving mechanism are matched so that the pig head hooks 7 correspond one-to-one with the pig head push plates 6 to ensure that the pig heads falling from the first conveyor line 1 can fall onto the pig head hooks 7. The unloading mechanism 9 is used to push the pig heads hanging on the pig head hooks 7 to the third conveyor line.

[0034] Continuing with the above embodiment, more specifically, a baffle mechanism 10 is provided on the first conveyor line 1, and the baffle mechanism 10 is used to tilt the pig's nose forward. The baffle mechanism 10 includes a baffle and a spring. When the pig's head falls at the end of the first conveyor line 1, it will touch the baffle, and then the baffle blocks the edge of the pig's head cross section, causing the pig's mouth to tilt slightly forward, so that the pig's mouth can automatically hang on the pig's head hook 7 under the action of gravity. At the same time, the spring can not only achieve shock absorption of the baffle, but also reset the baffle, so that the contact between the pig's head and the baffle is elastic, preventing damage to the pig's head caused by hard collision.

[0035] Continuing with the above embodiment, more specifically, the pig head hook 7 is provided with a round head 11 for preventing damage to the upper jaw of the pig's mouth.

[0036] Continuing with the above embodiment, more specifically, the driving mechanism 4 includes a first motor 41, a first encoder, a chain 42 and a sprocket 43. The first motor 41 drives the sprocket 43 to rotate at a constant speed, and then the sprocket 43 drives the chain 42 to rotate. A pig head push plate 6 is provided on the chain 42. The first encoder is installed on the first motor 41 and is used to extract the rotational speed of the first conveyor line 1 in real time.

[0037] Continuing with the above embodiment, more specifically, the rotating mechanism 8 includes a second motor 81, a second encoder and a slewing support 82. A pig head hook 7 is provided on the slewing support 82. The second motor 81 drives the slewing support 82 to rotate at a constant speed. The second encoder is installed on the second motor 81 and is used to extract the rotational speed of the prying plate device 2 in real time, and then ensure that the rotational speed of the first conveyor line 1 matches the rotational speed of the prying plate device 2 through PLC control.

[0038] It should be noted that the rotational speeds of the second motor 81 and the first motor 41 are matched by controlling the encoder through PLC, thereby matching the rotational speed of the pig head hook 7 and the travel speed of the pig head push plate 6, so that the pig head hook 7 and the pig head push plate 6 correspond one to one, and then the first conveyor line 1 causes the pig head to automatically fall onto the pig head hook 7 for manual online prying of the tooth plate.

[0039] Following the above embodiment, more specifically, Figure 3 As shown, the unloading mechanism 9 includes a cylinder 91, a push plate 92 and a guide structure 93. The cylinder 91 and the push plate 92 are arranged on the guide structure 93, so that when the cylinder 91 extends, the push plate 92 is driven to move along the guide structure 93, and then the push plate 92 pushes the pig head off the pig head hook 7, so that the pig head falls to the third conveyor line for downstream processing.

[0040] The workflow of this application is:

[0041] 1. The equipment is started, the rotation speeds of the first conveyor line 1 and the prying plate device 2 are matched, and the pig head hook 7 corresponds to the pig head push plate 6 one by one;

[0042] 2. The pig head products are manually placed upstream to the loading position at the front end of the first conveyor line 1, with the loading posture consistent (neck facing upwards, nose facing backwards), and the pig head push plate 6 pushes the pig head products forward at a constant speed;

[0043] 3. A person standing on the platform beside the first conveyor line 1 removes the coins and mouth strips from the pig heads being conveyed at a uniform speed, and then places the coins and mouth strips on the second conveyor line 3 to be transported to the downstream processing area;

[0044] 4. The pig head with the money and mouth strips removed is transported to the end of the first conveyor line 1 and then falls. During the falling process, the forehead direction of the pig head cross section will be blocked by the blocking rod mechanism 10 and subjected to upward resistance. Then the nose of the pig head will tilt forward slightly, and then the pig head will continue to fall, and the pig head's mouth will be hung on the pig head hook 7;

[0045] 5. The pig head is conveyed on the tooth plate prying device 2 in a uniform rotation, and the tooth plate is removed manually on the side of the turntable. The removed tooth plate is manually placed on the second conveyor line 3 and transported to the downstream processing area; after the pig head with the tooth plate removed is rotated to the unloading station, it is pushed by the unloading mechanism 9. At this point, the online tooth plate removal processing of a single pig head is completed, and the above actions are repeated for all pig head products.

[0046] The above description of the disclosed embodiments will enable one skilled in the art to implement or use the present invention. Various modifications to these embodiments will be readily apparent to one skilled in the art, and the general principles defined herein may be implemented in other embodiments without departing from the spirit or scope of the present invention. Therefore, the present invention is not limited to the embodiments shown herein but is intended to conform to the widest scope consistent with the principles and novel features disclosed herein.

Claims

1. An online coin strip tooth plate device, characterized in that: It includes a first conveyor line and a prying plate device. The first conveyor line is used to convey pig heads and ensure that the pig heads are in a stable posture during the conveying process. The prying plate device is arranged corresponding to the first conveyor line, and the prying plate device is used to receive the pig heads that fall from the first conveyor line and push the pig heads with the teeth plate removed to a designated position.

2. The online coin strip removal tooth plate equipment according to claim 1 is characterized in that: It also includes a second conveyor line arranged corresponding to the first conveyor line, and the second conveyor line is used to convey the money strips rejected on the first conveyor line and the tooth plates rejected on the prying plate device.

3. The online coin strip removal tooth plate equipment according to claim 2 is characterized in that: It also includes a third conveyor line arranged corresponding to the prying plate device, and the third conveyor line is used to receive the pig heads pushed by the prying plate device.

4. The online coin strip removal tooth plate equipment according to claim 1 is characterized in that: The first conveyor line includes a driving mechanism, a pig head track and a pig head push plate. The pig head track is used to support the pig head and keep the pig head in an unchanged posture during the conveying process, so that when the driving mechanism drives the pig head push plate to move, the pig head push plate pushes the pig head to move at a uniform speed and at equal intervals along the pig head track.

5. The online coin strip removal tooth plate equipment according to claim 4 is characterized in that: The prying plate device includes a pig head hook, a rotating mechanism and a unloading mechanism. The rotating mechanism is provided with a plurality of evenly spaced pig head hooks. The rotation speed of the rotating mechanism and the driving mechanism are matched so that the pig head hooks correspond one-to-one with the pig head push plates to ensure that the pig heads falling from the first conveyor line can fall onto the pig head hooks. The unloading mechanism is used to push the pig heads hanging on the pig head hooks to the designated position.

6. The online coin strip removal tooth plate equipment according to claim 4, characterized in that: A blocking rod mechanism is provided on the first conveyor line, and the blocking rod mechanism is used to tilt the pig's nose forward.

7. The online coin strip removal tooth plate equipment according to claim 5, characterized in that: The pig head hook is provided with a round head for preventing damage to the upper jaw of the pig's mouth.

8. The online coin strip removal die plate device according to claim 5, characterized in that: The driving mechanism includes a first motor, a first encoder, a chain and a sprocket. The first motor drives the sprocket to rotate at a constant speed, and then the sprocket drives the chain to rotate. The pig head push plate is provided on the chain. The first encoder is installed on the first motor and is used to extract the rotation speed of the first conveyor line in real time.

9. The online coin strip removal tooth plate equipment according to claim 8, characterized in that: The rotating mechanism includes a second motor, a second encoder and a slewing support. The pig head hook is provided on the slewing support. The second motor drives the slewing support to rotate at a constant speed. The second encoder is installed on the second motor and is used to extract the rotation speed of the prying plate device in real time, and then ensure that the rotation speed of the first conveyor line matches the rotation speed of the prying plate device through PLC control.

10. The online coin strip removal die plate device according to claim 5, characterized in that: The unloading mechanism includes a cylinder, a push plate and a guide structure. The cylinder and the push plate are arranged on the guide structure so that when the cylinder extends, the push plate is driven to move along the guide structure, and then the push plate pushes the pig head off the pig head hook.

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