Carbon black dust wall-hanging object cleaning device for conical hopper of bag filter

Abstract

The utility model discloses a bag filter cone hopper carbon black dust wall hanging object cleaning device which comprises a bag filter cone hopper body, through holes are formed in the side wall of the bag filter cone hopper body along an annular array, assembly connecting components are welded to the positions of the through holes, one end of each assembly connecting component is connected with a pulse electromagnetic valve, and the other end of each assembly connecting component is connected with the corresponding pulse electromagnetic valve. The utility model relates to the technical field of auxiliary devices for carbon black production, each pulse electromagnetic valve can blow materials with the diameter of about 2.4 m to an air injection outlet, and vibration or stress cannot be generated to a container; the device is installed and maintained from the outside of equipment, and can be easily installed on any equipment even under the condition that the temperature is up to 900 DEG F; the maintenance workload is extremely low; the device has mobility and can be universally shared in other carbon black lines, so that the production cost of the carbon black is saved; and the workload of cleaning workers is greatly reduced, and the labor intensity is reduced.

Description

Technical Field

[0001] The utility model relates to the technical field of carbon black production auxiliary devices, in particular to a device for cleaning carbon black dust hanging on the wall of a bag filter cone hopper. Background Art

[0002] In the daily carbon black production process, the carbon black flue gas contains a large amount of water vapor after secondary rapid cooling. After these flue gases are filtered by the bag filter, the carbon black dust adheres to the filter bag, and the vibration of the filter bag causes the dust to fall into the cone bucket of the bag filter box. However, due to the large amount of water vapor, the carbon black particles stick to the inner wall of the cone bucket (wall hanging phenomenon), which leads to a decrease in the effectiveness of the bag filter, resulting in material accumulation and easy generation of impurities. In addition, serious accumulation of carbon black sticking to the inner wall of the cone bucket will cause excessive pressure in the equipment, affecting the entry of materials, affecting the performance of the device production capacity, and generating impurities that affect the quality of carbon black. In view of this, in-depth research on the above issues has led to the creation of this case. Utility Model Content

[0003] In view of the deficiencies in the prior art, the utility model provides a device for cleaning carbon black dust from the cone bucket of a bag filter, which solves the problems raised in the background art.

[0004] To achieve the above objectives, the utility model is implemented through the following technical solutions: a bag filter cone hopper carbon black dust wall cleaning device, including a bag filter cone hopper body, a through hole is opened in a circular array along the side wall of the bag filter cone hopper body, an assembly connecting component is welded at the position of the through hole, one end of the assembly connecting component is connected to a pulse solenoid valve, the air inlet end of the pulse solenoid valve is connected to a flexible hose, the lower end of the flexible hose is connected to the air injection pipe through a manual ball valve, and one end of the air injection pipe is connected to the outlet end of the compressed air source.

[0005] The above-mentioned assembly connection component includes a fixing ring, a threaded seat and a conversion joint. The fixing ring is welded at the through hole position, the threaded seat is welded on the exposed end of the fixing ring and is located outside the bag filter cone body, and one end of the conversion joint is threadedly matched with the threaded seat, and the other end is assembled and connected to the pulse solenoid valve.

[0006] The above conversion joint is a stainless steel double-headed male thread joint.

[0007] A one-way air guide valve is installed between the threaded seat and the conversion joint, and the conducting direction of the one-way air guide valve points to the inner side of the bag filter cone bucket body.

[0008] A filter is provided between the air injection pipeline and the compressed air source.

[0009] The number of the above-mentioned pulse solenoid valves arranged is not less than four.

[0010] The utility model provides a device for cleaning carbon black dust from the cone hopper of a bag filter. The device has the following beneficial effects: in the device for cleaning carbon black dust from the cone hopper of a bag filter, the jet outlet of each pulse solenoid valve will sweep materials within a diameter of approximately 2.4 m, and will not generate vibration or stress on the container; the device is installed and maintained from the outside of the equipment, and can be easily installed on any equipment even at temperatures as high as 900°F; and the maintenance workload is extremely low; the device is mobile and can be shared with other carbon black lines, saving carbon black production costs; the workload of cleaning workers is greatly reduced, and labor intensity is lowered; the cleaning time is short, and changes in carbon black production capacity and process parameters are not affected, thus ensuring the stability of carbon black quality; the device solves the problem of carbon black particles clumping on the wall of the carbon black bag filter cone hopper due to water vapor condensation, and can efficiently clean carbon black dust from the bag filter cone hopper without affecting the normal production process. BRIEF DESCRIPTION OF THE DRAWINGS

[0011] Figure 1 This is a schematic diagram of the three-dimensional structure of a bag filter cone bucket carbon black dust wall cleaning device described in the utility model.

[0012] Figure 2 This is a partial cross-sectional structural schematic diagram of a bag filter cone bucket carbon black dust wall cleaning device described in the utility model.

[0013] Figure 3 For this utility model Figure 2 Schematic diagram of the local enlarged structure.

[0014] In the figure: 1. Bag filter cone body; 2. Pulse solenoid valve; 3. Flexible hose; 4. Air injection pipe; 5. Compressed air source; 6. Fixing ring; 7. Threaded seat; 8. Adapter; 9. One-way air guide valve; 10. Filter; 11. Manual ball valve. DETAILED DESCRIPTION

[0015] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0016] Example: In conjunction with the specification Figure 1-3It can be seen that in order to solve the problem of carbon black particles clumping on the wall of the carbon black bag filter cone bucket due to condensation of water vapor in the prior art, the present application specifically designs a bag filter cone bucket carbon black dust wall cleaning device, including a bag filter cone bucket body 1, a through hole is opened in a circular array along the side wall of the bag filter cone bucket body 1, an assembly connecting member is welded at the position of the through hole, one end of the assembly connecting member is connected to the pulse solenoid valve 2, the air inlet end of the pulse solenoid valve 2 is connected to the flexible hose 3, the lower end of the flexible hose 3 is connected to the air injection pipe 4 through a manual ball valve 11, One end of the gas injection pipe 4 is connected to the outlet end of the compressed air source 5; the above-mentioned assembly connection components include a fixing ring 6, a threaded seat 7 and a conversion joint 8. The fixing ring 6 is welded on the through hole position, the threaded seat 7 is welded on the exposed end of the fixing ring 6 and is located outside the bag filter cone bucket body 1. One end of the conversion joint 8 is threadedly matched with the threaded seat 7, and the other end is assembled and connected with the pulse solenoid valve 2, wherein the conversion joint 8 is a stainless steel double-headed external thread joint. During operation, each pulse solenoid valve 2 will purge the jet outlet within a range of about 2.4m in diameter. The high-pressure air provided by the compressed air source 5 can be pulse-jet-controlled by the pulse solenoid valve 2, thereby blowing the carbon black particles attached to the inner wall of the bag filter cone hopper body 1 through the jet outlet. The structure is simple and the degree of automation is high. In addition, the setting of the stainless steel double-headed male thread connector can further improve the adaptability of the device, improve the assembly efficiency, and facilitate the maintenance and replacement of the pulse solenoid valve 2. The device is installed and maintained from the outside of the equipment and can be easily installed on any equipment even at temperatures as high as 900°F. The maintenance workload is very small. It is mobile and can be shared with other carbon black lines, saving carbon black production costs. The workload of cleaning workers is greatly reduced and labor intensity is reduced. The cleaning time is short, and it does not affect the changes in carbon black production capacity and process parameters, thereby ensuring the stability of carbon black quality. It solves the problem of carbon black particles clinging to the wall of the carbon black bag filter cone hopper due to water vapor condensation, and can efficiently clean carbon black dust clinging to the wall of the bag filter cone hopper without affecting the normal production process.

[0017] During the specific implementation process, as a preferred setting, a one-way air guide valve 9 is installed between the above-mentioned threaded seat 7 and the conversion joint 8. The conduction direction of the one-way air guide valve 9 points to the inner side of the bag filter cone body 1. The setting of the one-way air guide valve 9 can ensure that it is resealed immediately after each pulse to prevent material backlash.

[0018] In the specific implementation process, as a preferred setting, a filter 10 is provided between the above-mentioned gas injection pipeline 4 and the compressed air source 5 to further improve the cleanliness of the purge operation gas.

[0019] In the specific implementation process, as a preferred setting, the number of the above-mentioned pulse solenoid valves 2 is not less than four, which effectively ensures the purge operation area and improves the cleaning operation efficiency.

[0020] Although the embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and variations may be made to these embodiments without departing from the principles and spirit of the present invention, and the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A bag filter cone bucket carbon black dust wall cleaning device, including a bag filter cone bucket body, characterized in that: A through hole is opened in a circular array along the side wall of the bag filter cone body, and an assembly connecting component is welded at the position of the through hole. One end of the assembly connecting component is connected to the pulse solenoid valve, and the air inlet end of the pulse solenoid valve is connected to a flexible hose. The lower end of the flexible hose is connected to the air injection pipe through a manual ball valve, and one end of the air injection pipe is connected to the outlet end of the compressed air source.

2. The device for cleaning carbon black dust from the cone bucket of a bag filter according to claim 1 is characterized in that: The assembly connection component includes a fixing ring, a threaded seat and a conversion joint. The fixing ring is welded at the through hole position, the threaded seat is welded to the exposed end of the fixing ring and is located outside the bag filter cone body, one end of the conversion joint is threadedly matched with the threaded seat, and the other end is assembled and connected to the pulse solenoid valve.

3. The device for cleaning carbon black dust from the cone bucket of a bag filter according to claim 2, characterized in that: The conversion joint is a stainless steel double-headed external thread joint.

4. The device for cleaning carbon black dust from the cone bucket of a bag filter according to claim 2, characterized in that: A one-way air guide valve is installed between the threaded seat and the conversion joint, and the conducting direction of the one-way air guide valve points to the inner side of the bag filter cone bucket body.

5. The device for cleaning carbon black dust from the cone bucket of a bag filter according to claim 1, characterized in that: A filter is provided between the air injection pipeline and the compressed air source.

6. A bag filter cone bucket carbon black dust wall cleaning device according to any one of claims 1 to 5, characterized in that: The number of the pulse solenoid valves arranged is no less than four.

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