Integrated control module of backpack type electric sprayer

Abstract

The utility model relates to an integrated control module of a backpack type electric sprayer, which comprises a controller panel and a controller circuit board, a charging interface, an on-off key, a speed regulator and an indicator light are fixedly arranged on the control circuit board, and the controller panel is provided with a charging interface opening, an on-off key opening, a speed regulator opening and an indicator light opening. The electric sprayer shell is provided with a control module opening, and the controller panel is installed on the control module opening. According to the utility model, the charging interface, the on-off key, the speed regulator and the indicating lamp which are fixedly arranged on the controller circuit board are adopted, so that independent parts of the backpack type electric sprayer are reduced, the integration level is improved, manual wiring is not needed among the parts on an assembly site, defects in product assembly are avoided, and the overall reliability of the product can also be improved. Only a single control module opening is formed in the electric sprayer shell, so that the assembling work efficiency of the electric sprayer controller can be remarkably improved, and the electric sprayer can be conveniently maintained.

Description

Technical Field

[0001] The utility model relates to a knapsack electric sprayer and an integrated control module for the knapsack electric sprayer. Background Art

[0002] Currently, backpack electric sprayers utilize separate components for the mechanical switch, speed control switch, charging port, and charging indicator light. Multiple independent openings are created in the sprayer housing to accommodate each functional component. For example, the electric sprayer body described in the Chinese utility model patent "Controller Housing and Controller for Electric Sprayer" (Application No. 2020200285878) features separate mounting holes for the charging cradle, speed control, and mechanical switch. This product design, with numerous independent components and extensive wiring, complicates production and assembly. The connections between components require manual wiring at the assembly site, resulting in high assembly consistency and error rates, posing risks to production efficiency and quality. Furthermore, the cumulative quality risks associated with multiple components are significant. With the advancement of technology and the times, a highly integrated, minimally wired, and easy-to-install backpack electric sprayer control module is needed to improve product quality, reliability, ease of installation, and production efficiency. Utility Model Content

[0003] The purpose of the utility model is to provide an integrated control module for a backpack electric sprayer.

[0004] In order to achieve the above-mentioned purpose, the technical solution of the present utility model is: a backpack electric sprayer integrated control module, installed on the electric sprayer housing, including a controller panel and a controller circuit board, the controller circuit board is fixedly mounted with a charging interface, a switch key, a speed regulator and an indicator light, the controller panel is provided with a charging interface opening, a switch key opening, a speed regulator opening and an indicator light opening, the electric sprayer housing is provided with a control module opening, the controller panel is installed on the control module opening, the speed regulator is provided with a speed regulator shaft, the speed regulator shaft extends out of the controller panel, and the protruding end of the speed regulator shaft is provided with a speed regulation knob.

[0005] Furthermore, in order to achieve high integration, the charging interface, the switch, the speed regulator and the indicator light are welded and fixed to the controller circuit board.

[0006] Furthermore, in order to be suitable for electric sprayer applications, the switch is a two-position switch, and the charging interface is a 24V DC charging interface.

[0007] Furthermore, in order to position the controller circuit board, the controller panel is provided with a circuit board bayonet, and the controller circuit board is embedded in the circuit board bayonet.

[0008] Furthermore, in order to fix the controller circuit board, the speed regulator shaft is provided with a mounting thread, and the controller circuit board is fixed to the controller panel by a mounting nut.

[0009] Furthermore, a preferred mounting structure of the controller module on the electric sprayer housing is provided, wherein the controller panel is provided with a first mounting tab, the control module opening on the electric sprayer housing is provided with a bayonet, and the controller panel is mounted on the control module opening through the first mounting tab.

[0010] Furthermore, in order to protect the controller circuit board, a controller box cover is provided on the controller panel, the controller circuit board is arranged in the controller box cover, the controller box cover is provided with a box cover snap-fit, and the controller panel is provided with a box cover tongue that cooperates with the box cover snap-fit.

[0011] Furthermore, another mounting structure of the controller module on the electric sprayer housing is that the controller box cover is provided with a second mounting tongue, the control module opening on the electric sprayer housing is provided with a bayonet, and the controller box cover is mounted on the control module opening through the second mounting tongue.

[0012] Furthermore, in order to facilitate the replacement of the power switch and the charging interface, the controller circuit board is provided with a charging socket, and the charging interface is provided with a charging port pin, and the charging port pin is plugged into the charging socket; the controller circuit board is provided with a switch socket, and the power switch is provided with a power switch pin, and the power switch pin is plugged into the switch socket.

[0013] Furthermore, in order to warn the system that the power supply voltage is too low, the controller circuit board is provided with a buzzer.

[0014] The beneficial effects of this utility model are: by using the charging port, power switch, speed regulator, and indicator light fixedly mounted on the controller circuit board, the number of independent components of the backpack electric sprayer is reduced, the integration level is improved, and the manual wiring between the components is no longer required at the assembly site, thus avoiding defects in the product assembly and improving the overall reliability of the product. A single control module opening is provided on the electric sprayer housing, which significantly improves the efficiency of electric sprayer controller assembly and facilitates maintenance of the electric sprayer.

[0015] The present invention will be described in detail below with reference to the accompanying drawings and embodiments. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 It is a structural diagram of the utility model;

[0017] Figure 2 yes Figure 1 A-direction view;

[0018] Figure 3 It is a structural exploded view of the utility model;

[0019] Figure 4 yes Figure 3 B-direction view;

[0020] Figure 5 This is an exploded view of the speed regulator shaft and speed knob;

[0021] Figure 6 This is a schematic diagram of the utility model installed on a backpack electric sprayer;

[0022] Figure 7 This is an exploded view of the controller module and the electric sprayer housing;

[0023] Figure 8 This is a structural diagram of the utility model provided with a controller box cover;

[0024] Figure 9 The decomposition is a structural diagram of the utility model with a controller box cover;

[0025] Figure 10 yes Figure 9 C-direction view;

[0026] Figure 11 This is an exploded view of the controller module with a controller box cover and the electric sprayer housing;

[0027] Figure 12 This is a diagram showing the power button and charging port pins installed on the controller circuit board;

[0028] Figure 13 This is a diagram of the controller circuit board with a buzzer. DETAILED DESCRIPTION

[0029] Example 1:

[0030] like Figures 1 to 7 , a backpack electric sprayer integrated control module is installed on the electric sprayer housing 10, including a controller panel 20 and a controller circuit board 30.

[0031] The controller circuit board 30 is fixedly mounted with a charging port 31, an on / off switch 32, a speed regulator 33, and an indicator light 34. The charging port 31 is a 24V DC charging port, the on / off switch 32 is a two-position on / off switch, the speed regulator 33 is equipped with a speed regulator shaft 35, and the indicator light 34 is an LED. The charging port 31, on / off switch 32, speed regulator 33, and indicator light 34 are welded to the controller circuit board 30, forming an integrated controller functional module. The controller circuit board 30 also features a cable port 39 for connecting the electrical components within the electric sprayer.

[0032] Corresponding to the controller circuit board 30 , the controller panel 20 is provided with a charging port opening 21 , a switch key opening 22 , a speed regulator opening 23 and an indicator light opening 24 .

[0033] The controller panel 20 is provided with a circuit board mount 25. When the controller panel and the controller circuit board are assembled, the controller circuit board 30 is inserted into the mount 25. The speed regulator shaft 35 passes through the speed regulator opening 23 and extends out of the controller panel 20. The speed regulator shaft 35 has mounting threads 37, which are supported by a mounting nut 38. When tightened, the mounting nut 38 presses against the controller panel 20, securing the controller circuit board thereto. A speed control knob 36 is provided at the protruding end of the speed regulator shaft.

[0034] The electric sprayer housing 10 is provided with a control module opening 11, which is a single rectangular opening. A controller panel 20 is mounted on the control module opening. Two ends of the control module opening are provided with latches 12, and two ends of the controller panel 20 are provided with first mounting tabs 26, which are used to mount the controller panel on the control module opening.

[0035] The integrated control module for the knapsack electric sprayer of this embodiment adopts an integrated structure with high integration, few connections, and is easy to install, thereby improving product quality reliability and installation convenience and increasing production efficiency.

[0036] Example 2:

[0037] like Figure 8 Figure 11 shows an integrated control module for a backpack electric sprayer. This embodiment is an improvement of the first embodiment.

[0038] In this embodiment, the controller panel is provided with a controller cover 40, within which the controller circuit board 30 is disposed. The cover is provided with a cover latch 41, and the controller panel 20 is provided with a cover latch 27 that engages with the cover latch, securing the cover to the back of the controller panel (the side facing the inside of the electric sprayer). A circuit board presser 43 is provided within the cover, allowing the cover to position the controller circuit board from the back. In this embodiment, the mounting nut 38 used in the first embodiment to secure the controller circuit board is no longer required.

[0039] The controller box cover 40 is provided with a second mounting tab 42, which cooperates with the bayonet 12 of the control module opening on the electric sprayer housing. The controller box cover 40 is installed on the control module opening 11 through the second mounting tab 42, and the controller panel 20 is installed on the control module opening 11.

[0040] The controller box cover covers the controller circuit board and can protect the controller circuit board.

[0041] Example 3:

[0042] like Figure 12 , a backpack electric sprayer integrated control module, this embodiment is an improvement of embodiment one or embodiment two.

[0043] In this embodiment, the controller circuit board 30 is provided with a charging socket 3a, and the charging interface 31 is provided with a charging port plug 31a, which is plugged into the charging socket 3a.

[0044] The controller circuit board 30 is provided with a switch plug interface 3b, and the switch key 32 is provided with a switch key pin 32b, which is plugged into the switch plug interface 3b.

[0045] This embodiment replaces the previous design where the power button and charging port are directly soldered to the controller circuit board. Instead, they are installed on the controller circuit board using a plug-in method. Since the power button and charging port are consumable parts, this embodiment allows for easy replacement of the power button and charging port.

[0046] Example 4:

[0047] like Figure 13 , a backpack electric sprayer integrated control module, this embodiment is an improvement of embodiment one, embodiment two or embodiment three.

[0048] In this embodiment, the controller circuit board 30 is provided with a buzzer 50. When the system power supply voltage is too low, the control module will issue an alarm through the buzzer.

Claims

1. A backpack electric sprayer integrated control module, mounted on an electric sprayer housing (10), characterized in that: The invention comprises a controller panel (20) and a controller circuit board (30), wherein a charging interface (31), an on / off key (32), a speed regulator (33) and an indicator light (34) are fixedly mounted on the controller circuit board, wherein the controller panel is provided with a charging interface opening (21), an on / off key opening (22), a speed regulator opening (23) and an indicator light opening (24), wherein the speed regulator is provided with a speed regulator shaft (35), wherein the speed regulator shaft extends out of the controller panel (20), and a speed regulating knob (36) is provided at the extended end of the speed regulator shaft, and wherein the controller circuit board (30) is provided with a cable interface (39); wherein the charging interface (31), the on / off key (32), the speed regulator ( The controller panel is provided with a circuit board bayonet (25), the controller circuit board (30) is embedded in the circuit board bayonet, the speed regulator shaft is provided with a mounting thread (37), and the controller circuit board is fixed to the controller panel via a mounting nut (38); the electric sprayer housing (10) is provided with a control module opening (11), the controller panel is provided with a first mounting tab (26), the control module opening on the electric sprayer housing is provided with a bayonet (12), and the controller panel is mounted on the control module opening via the first mounting tab.

2. The integrated control module for a backpack electric sprayer according to claim 1, characterized in that: The power switch is a double-position power switch, and the charging interface is a 24V DC charging interface.

3. The integrated control module for a backpack electric sprayer according to claim 1, characterized in that: The controller panel is provided with a controller box cover (40), the controller circuit board (30) is arranged in the controller box cover (40), the controller box cover is provided with a box cover bayonet (41), and the controller panel is provided with a box cover latch (27) that cooperates with the box cover bayonet.

4. The integrated control module for a backpack electric sprayer according to claim 3, characterized in that: The controller box cover (40) is provided with a second mounting tab (42), a control module opening on the electric sprayer housing is provided with a bayonet (12), and the controller box cover is mounted on the control module opening via the second mounting tab.

5. The integrated control module for a backpack electric sprayer according to claim 1, characterized in that: The controller circuit board (30) is provided with a charging socket (3a), the charging socket (31) is provided with a charging port plug (31a), and the charging port plug (31a) is plugged into the charging socket (3a); the controller circuit board (30) is provided with a switch socket (3b), the switch key (32) is provided with a switch key plug (32b), and the switch key plug (32b) is plugged into the switch socket (3b).

6. The integrated control module for a backpack electric sprayer according to claim 1, characterized in that: The controller circuit board (30) is provided with a buzzer.

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