Workpiece leakage test equipment for bolt body assembly

Through the design of linear modules and movable seats, combined with pressure sensors and vacuum pump control, the convenient loading and unloading of the plug workpiece detection equipment and the synchronous detection of multiple workpieces is solved, and the detection efficiency and stability are improved.

CN223300468UActive Publication Date: 2025-09-05AMPSON LASER TECH (JIANGSU) CO LTD
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Patent Information

Application Number
CN202422515367.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-10-17
Publication Date
2025-09-05
Estimated Expiration
2034-10-17

AI Technical Summary

Technical Problem

The existing plug workpiece detection equipment has shortcomings in convenient loading and unloading, and synchronous inspection of multiple workpieces, and the detection efficiency needs to be improved.

Method used

The linear module is used to drive the two movable seats to move simultaneously, and combine multiple mounting plates and internal partition designs to realize synchronous detection of multiple workpieces; use pressure sensors and pressure switches to control indicator lights to achieve leakage detection; and control the exhaust pipeline through vacuum pumps and solenoid valves to ensure independent detection and stability.

Benefits of technology

It realizes convenient loading and unloading operations, improves the efficiency of synchronous inspection of multiple workpieces, and ensures the stability and accuracy of inspection.

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Abstract

The utility model discloses workpiece leakage test equipment for bolt body assembly, relates to the technical field of bolt body workpiece leakage detection, and aims to solve the problems that the conventional test equipment has defects in convenient feeding and discharging operation, has limitation in synchronous detection of a plurality of workpieces, and needs to improve the overall detection efficiency. According to the technical scheme, the device is characterized by comprising a supporting base, a linear module is arranged on the upper surface of the supporting base, two movable seats are slidably connected into a sliding groove of the linear module, a plurality of mounting plates are fixedly connected to the upper surfaces of the movable seats, and connecting ends are arranged on the outer surfaces of the mounting plates; an upper supporting seat is fixedly connected to the upper surface of the supporting base, two hydraulic rods are fixedly installed on the upper surface of the upper supporting seat, and the telescopic ends of the hydraulic rods are fixedly connected with a detection cover. And the effects of convenient feeding and discharging, synchronous detection operation on the multiple workpieces and high detection efficiency are achieved.
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Description

Technical Field

[0001] The utility model relates to the technical field of bolt body workpiece leakage detection, in particular to a workpiece leakage testing device for bolt body assembly. Background Art

[0002] During the production process of the bolt body workpiece, the various component structures need to be assembled. According to the requirements of use, it is necessary to ensure that the assembled bolt body workpiece has efficient sealing performance to ensure that there will be no leakage under long-term use. Therefore, the workpiece needs to be leak tested after production, and corresponding equipment is required at this time.

[0003] Existing testing equipment has shortcomings in convenient loading and unloading operations, and is also limited in the simultaneous detection of multiple workpieces. The overall detection efficiency needs to be improved. Utility Model Content

[0004] The purpose of the utility model is to provide a workpiece leakage testing device for bolt body assembly, which can conveniently load and unload materials and simultaneously perform synchronous testing operations on multiple workpieces with high testing efficiency.

[0005] To achieve the above objectives, the present invention provides the following technical solutions:

[0006] A workpiece leakage testing device for bolt body assembly includes a support base, a linear module is provided on the upper surface of the support base, two movable seats are slidably connected in the slide groove of the linear module, a plurality of mounting plates are fixedly connected to the upper surface of the movable seat, a connecting end is provided on the outer surface of the mounting plate, an upper support seat is fixedly connected to the upper surface of the support base, two hydraulic rods are fixedly installed on the upper surface of the upper support seat, the telescopic ends of the hydraulic rods are fixedly connected to the detection cover, a plurality of inner partitions are fixedly connected to the inner wall of the detection cover, the space between two adjacent inner partitions is set as a detection cavity, and each mounting plate corresponds to a detection cavity.

[0007] By adopting the above technical solution, loading and unloading can be convenient, and multiple workpieces can be inspected synchronously with high inspection efficiency.

[0008] Furthermore, a plurality of pressure sensors are fixedly mounted on the upper surface of the detection cover, and each of the pressure sensors corresponds to a detection cavity.

[0009] By adopting the above technical solution, the pressure sensor can be used to monitor the internal pressure changes of each detection cavity, so as to determine whether the workpiece is leaking.

[0010] Furthermore, a plurality of pressure switches and indicator lights are fixedly mounted on the upper surface of the detection cover, the pressure sensor is electrically connected to the pressure switch, and the pressure switch is electrically connected to the indicator light.

[0011] By adopting the above technical solution, a pressure switch is used to control the operation of the indicator light. When a leak occurs, the indicator light is energized, making it easier for workers to remove unqualified workpieces.

[0012] Furthermore, a connecting seat and a vacuum pump are fixedly installed on the upper surface of the detection cover, the connecting seat is provided with multiple air inlet ports, and each air inlet end is fixedly connected to an exhaust pipe, the air inlet port of the exhaust pipe is connected to the inside of the detection chamber, the air outlet end of the connecting seat is connected to the air inlet end of the vacuum pump, and a first solenoid valve is installed in the pipeline of the exhaust pipe.

[0013] By adopting the above technical solution, each exhaust pipe can be independently controlled, and at the same time, a vacuum pump can be used to vacuum the entire interior of the detection cover.

[0014] Furthermore, an air intake pipe is fixedly connected to the back of the mounting plate, the air intake end of the air intake pipe is communicated with the inside of the connecting end, the air outlet end of the air intake pipe is located below the movable seat, and a second solenoid valve is installed in the pipeline of the air intake pipe.

[0015] By adopting the above technical solution, the intake pipe can be effectively controlled and operated, thereby improving the stability of detection.

[0016] Furthermore, a slide rail is provided on both symmetrical sides of the upper surface of the support base, and the two symmetrical sides of the movable seat are slidably connected in the slide grooves of the slide rail.

[0017] By adopting the above technical solution, the stability of the movement of the movable seat can be effectively improved.

[0018] In summary, the beneficial technical effects of the present invention are:

[0019] The utility model can synchronously drive the two movable seats to move in position through the setting of the linear module. When the workpiece on one of the movable seats is being inspected, the other movable seat can be loaded and unloaded, which can effectively improve the convenience of loading and unloading, and also improve the inspection efficiency. Moreover, since multiple mounting plates are provided on each movable seat, each mounting plate can be mounted with a workpiece, and multiple inner partitions are fixedly connected to the inner wall of the inspection cover, the interior of the inspection cover is provided with multiple inspection cavities, and each inspection cavity corresponds to a workpiece. Therefore, multiple workpieces can be inspected synchronously, and the inspection efficiency is further improved. BRIEF DESCRIPTION OF THE DRAWINGS

[0020] Figure 1This is a first perspective view of the three-dimensional structure of the utility model;

[0021] Figure 2 This is a second perspective view of the three-dimensional structure of the present utility model;

[0022] Figure 3 This is a third perspective view of the three-dimensional structure of the present invention.

[0023] In the figure: 1. Support base; 2. Linear module; 3. Movable seat; 4. Mounting plate; 5. Connecting end; 6. Upper support seat; 7. Hydraulic rod; 8. Detection cover; 9. Pressure sensor; 10. Pressure switch; 11. Indicator light; 12. Exhaust pipe; 13. Connecting seat; 14. Vacuum pump; 15. First solenoid valve; 16. Inlet pipe; 17. Second solenoid valve; 18. Inner partition. DETAILED DESCRIPTION

[0024] The method of the utility model is further described in detail below with reference to the accompanying drawings.

[0025] Reference Figure 1 、 Figure 2 、 Figure 3 , a workpiece leakage testing device for bolt assembly, including a support base 1, a linear module 2 is provided on the upper surface of the support base 1, two movable seats 3 are slidably connected in the slide groove of the linear module 2, a plurality of mounting plates 4 are fixedly connected to the upper surface of the movable seat 3, and a connecting end 5 is provided on the outer surface of the mounting plate 4, an upper support seat 6 is fixedly connected to the upper surface of the support base 1, two hydraulic rods 7 are fixedly installed on the upper surface of the upper support seat 6, and the telescopic end of the hydraulic rod 7 is fixedly connected to the detection cover 8, and a plurality of inner partitions 18 are fixedly connected to the inner wall of the detection cover 8, and the space between two adjacent inner partitions 18 is set as a detection cavity, and each mounting plate 4 corresponds to a detection cavity, and the symmetrical sides of the upper surface of the support base 1 are respectively provided. There is a slide rail, and the symmetrical two sides of the movable seat 3 are respectively slidably connected in the slide groove of the slide rail. Through the setting of the linear module 2, the two movable seats 3 can be synchronously driven to move in position. When the workpiece on one of the movable seats 3 is being inspected, the other movable seat 3 can be loaded and unloaded, which can effectively improve the convenience of loading and unloading, and also improve the inspection efficiency. Since multiple mounting plates 4 are set on each movable seat 3, each mounting plate 4 can be installed with a workpiece, and multiple inner partitions 18 are fixedly connected to the inner wall of the inspection cover 8, so that the interior of the inspection cover 8 has multiple inspection cavities, and each inspection cavity corresponds to a workpiece. Therefore, multiple workpieces can be inspected synchronously, and the inspection efficiency is further improved.

[0026] Reference Figure 1A plurality of pressure sensors 9 (PCM303) are fixedly installed on the upper surface of the detection cover 8, and each pressure sensor 9 corresponds to a detection cavity. A plurality of pressure switches 10 and indicator lights 11 are fixedly installed on the upper surface of the detection cover 8, and the pressure sensors 9 are electrically connected to the pressure switches 10, and the pressure switches 10 are electrically connected to the indicator lights 11. The pressure sensors 9 can be used to monitor the air pressure value inside each detection cavity in real time, and transmit the monitoring data to the pressure switch 10. The pressure switch 10 analyzes and compares the received data. When the monitored data exceeds the set data, the working circuit of the corresponding indicator light 11 is closed, and the indicator light 11 lights up. At this time, the staff can easily know that the workpiece is leaking, which is convenient for the staff to eliminate unqualified products.

[0027] Reference Figure 1 、 Figure 2 , a connecting seat 13 and a vacuum pump 14 are fixedly installed on the upper surface of the detection cover 8, the connecting seat 13 is provided with a plurality of air inlet ports, and each air inlet end is fixedly connected to an exhaust pipe 12, the air inlet port of the exhaust pipe 12 is communicated with the interior of the detection chamber, the air outlet end of the connecting seat 13 is communicated with the air inlet end of the vacuum pump 14, a return air pipe is fixedly connected to the end surface of the connecting seat 13, and a third solenoid valve is provided in the pipeline of the return air pipe, a first solenoid valve 15 is installed in the pipeline of the exhaust pipe 12, an air inlet pipe 16 is fixedly connected to the back of the mounting plate 4, the air inlet end of the air inlet pipe 16 is communicated with the interior of the connecting end 5, the air inlet pipe 1 The air outlet end of 6 is below the movable seat 3, and a second solenoid valve 17 is installed in the air inlet pipe 16. During the test, all the second solenoid valves 17 can be closed first, and all the first solenoid valves 15 can be opened. Then the vacuum pump 14 can be started. Under the connection of the connecting seat 13, the vacuum pump 14 can effectively extract the air inside the entire detection cover 8, so that each detection cavity is in a vacuum state. Then all the first solenoid valves 15 are closed, and then all the second solenoid valves 17 are opened. At this time, each detection cavity can perform detection operations independently, ensuring that the synchronous detection of multiple workpieces can be carried out effectively without affecting each other.

[0028] Working principle: When in use, first install the device at the specified position, then select the corresponding connecting terminal 5 according to the workpiece to be tested, and then install the connecting terminal 5 on the mounting plate 4, and then install the workpiece at one end of the connecting terminal 5. After installation, start the linear module 2 so that the movable seat 3 with the workpiece installed is directly below the detection cover 8, and then extend the hydraulic rod 7 so that the detection cover 8 can be buckled on the outside of the movable seat 3. Due to the setting of the internal partition 18, each workpiece is now in an independent detection cavity, and the detection operation can be performed at this time. First close all the second solenoid valves 17, open all the first solenoid valves 15, and then start the vacuum pump 14. Under the connection of the connecting seat 13, the vacuum pump 14 can effectively extract the air inside the entire detection cover 8, so that each detection cavity is in a vacuum state, and then close all the first Solenoid valve 15, then open all the second solenoid valves 17. At this time, each detection chamber can perform detection operations independently. After vacuuming, the pressure sensor 9 is used to monitor the air pressure value inside each detection chamber in real time, and the monitoring data is transmitted to the pressure switch 10. The pressure switch 10 analyzes and compares the received data. When the monitored data exceeds the set data, the working circuit of the corresponding indicator light 11 is closed, and the indicator light 11 lights up. At this time, the staff can easily know that the workpiece is leaking, which is convenient for the staff to eliminate unqualified products. During the workpiece detection process, the staff can install multiple workpieces to be tested on another movable seat 3 to improve the test efficiency. After the detection is completed, the third solenoid valve and the first solenoid valve 15 are opened to restore the internal air pressure of the detection cover 8, which is convenient for the detection cover 8 to open, and the next round of test operations is carried out in the same way.

[0029] The real-time examples of this specific real-time method are all preferred real-time examples of the present utility model, and are not intended to limit the protection scope of the present utility model. Therefore, any equivalent changes made based on the structure, shape, and principle of the present utility model should be included in the protection scope of the present utility model.

Claims

1. A workpiece leakage testing device for bolt assembly, comprising a support base (1), characterized in that: A linear module (2) is provided on the upper surface of the support base (1), two movable seats (3) are slidably connected in the slide groove of the linear module (2), a plurality of mounting plates (4) are fixedly connected to the upper surface of the movable seat (3), a connecting end (5) is provided on the outer surface of the mounting plate (4), an upper support seat (6) is fixedly connected to the upper surface of the support base (1), two hydraulic rods (7) are fixedly installed on the upper surface of the upper support seat (6), the telescopic ends of the hydraulic rods (7) are fixedly connected to the detection cover (8), a plurality of inner partitions (18) are fixedly connected to the inner wall of the detection cover (8), the space between two adjacent inner partitions (18) is set as a detection cavity, and each of the mounting plates (4) corresponds to a detection cavity.

2. The device for testing leakage of a workpiece for bolt assembly according to claim 1, characterized in that: A plurality of pressure sensors (9) are fixedly mounted on the upper surface of the detection cover (8), and each of the pressure sensors (9) corresponds to a detection cavity.

3. The device for testing leakage of a workpiece for bolt assembly according to claim 2, characterized in that: A plurality of pressure switches (10) and indicator lights (11) are fixedly mounted on the upper surface of the detection cover (8); the pressure sensor (9) is electrically connected to the pressure switch (10); and the pressure switch (10) is electrically connected to the indicator light (11).

4. The device for testing leakage of a workpiece for bolt assembly according to claim 1, wherein: A connecting seat (13) and a vacuum pump (14) are fixedly installed on the upper surface of the detection cover (8); the connecting seat (13) is provided with a plurality of air inlet ports, and each air inlet end is fixedly connected to an exhaust pipe (12); the air inlet port of the exhaust pipe (12) is communicated with the interior of the detection chamber, the air outlet end of the connecting seat (13) is communicated with the air inlet end of the vacuum pump (14), and a first solenoid valve (15) is installed in the pipeline of the exhaust pipe (12).

5. The device for testing leakage of a workpiece for bolt assembly according to claim 1, characterized in that: An air intake pipe (16) is fixedly connected to the back of the mounting plate (4), an air intake end of the air intake pipe (16) is communicated with the interior of the connecting end (5), an air outlet end of the air intake pipe (16) is located below the movable seat (3), and a second solenoid valve (17) is installed in the pipeline of the air intake pipe (16).

6. The device for testing leakage of a workpiece for bolt assembly according to claim 1, characterized in that: A slide rail is provided on both symmetrical sides of the upper surface of the support base (1), and the symmetrical sides of the movable seat (3) are slidably connected in the slide grooves of the slide rails.