Automatic cleaning device for surface of metal mold

By designing a multi-mode automatic surface cleaning device for metal molds, using a combination of ultrasonic wave and high-pressure flushing, the problem of incomplete cleaning of existing devices is solved, and efficient cleaning of different dirt and mold materials is achieved, especially deep cleaning of complex surfaces.

CN223300573UActive Publication Date: 2025-09-05SHANDONG JINQING JIUKE ENERGY TECH CO LTD
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Patent Information

Application Number
CN202422708612.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-07
Publication Date
2025-09-05
Estimated Expiration
2034-11-07

AI Technical Summary

Technical Problem

Existing automatic cleaning devices may only use one cleaning method, which cannot cope with different types of dirt and mold materials, resulting in incomplete deep cleaning, especially for molds with inclined or curved surfaces.

Method used

An automatic surface cleaning device for metal molds is designed, using a multi-mode cleaning method of ultrasonic cleaning combined with high-pressure flushing. The cage is driven to move in the cleaning box through sliding columns and nylon ropes, and combined with a circulating cleaning liquid system to achieve multi-mode cleaning.

Benefits of technology

It realizes efficient cleaning of different types of dirt and mold materials, especially deep cleaning of inclined or curved molds, shortens cleaning time, improves cleaning efficiency and reduces damage to molds.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of mechanical engineering, and discloses a metal mold surface automatic cleaning device which comprises a supporting plate, the bottom end of the inner wall of the supporting plate is fixedly connected with a cleaning box, the top end of the inner wall of the supporting plate is provided with a concave groove, and the interior of the concave groove is slidably connected with a sliding column. A nylon rope is slidably connected to the outer side of the sliding column, a fixing disc is fixedly connected to the bottom end of the nylon rope, a net cage is fixedly connected to the bottom end of the fixing disc, a motor is fixedly connected to the right side of the inner wall of the supporting plate, a roller is fixedly connected to the output end of the motor, and a fixing plate is fixedly connected to the inner wall of the supporting plate. According to the multi-mode cleaning device, a mold is placed in the net cage, the sliding column moves to the top end of the cleaning box and stops, the motor is started, the nylon rope is lengthened, the net cage descends into the cleaning box for ultrasonic cleaning, then the net cage is hoisted to the bottom end of the fixing plate, the nylon rope is tightened and fixed, the nozzles are opened for high-pressure flushing, and multi-mode cleaning is completed.
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Description

Technical Field

[0001] The utility model relates to the technical field of mechanical engineering, in particular to an automatic cleaning device for the surface of a metal mold. Background Art

[0002] Modern industrial production is increasingly focusing on automation and intelligence to improve production efficiency, reduce labor costs and minimize human errors. Under this trend, the traditional manual mold cleaning method can no longer meet the needs of large-scale production. Automated cleaning devices can seamlessly connect with the production line to achieve rapid and automatic cleaning of molds, significantly shortening mold cleaning time and production cycle, and improving the efficiency of the entire production process.

[0003] With the expansion of industrial production scale and the acceleration of product updates, the frequency of use of metal molds has increased significantly. In order to ensure the continuous availability of molds and the continuity of production, the cleaning time and maintenance cycle of molds must be shortened. This requires the cleaning device to have higher cleaning efficiency and faster processing speed, and be able to complete deep cleaning of the mold in a short time while reducing damage to the mold itself.

[0004] Some automatic cleaning devices may only use one cleaning method. A single cleaning method may not be able to cope with different types of dirt and mold materials, resulting in incomplete deep cleaning. For some molds with inclined or curved surfaces, the cleaning parts may not be able to contact the mold surface at the appropriate angle, making it impossible to completely remove the dirt inside the deep holes, thus affecting the deep cleaning effect. Utility Model Content

[0005] In order to make up for the above shortcomings, the utility model provides an automatic cleaning device for metal mold surfaces, aiming to improve the problem that some automatic cleaning devices in the existing technology may only adopt one cleaning method, and a single cleaning method may not be able to cope with different types of dirt and mold materials.

[0006] In order to achieve the above-mentioned purpose, the utility model adopts the following technical solutions: an automatic cleaning device for the surface of a metal mold, comprising a support plate, the bottom end of the inner wall of the support plate is fixedly connected to a cleaning box, the top end of the inner wall of the support plate is provided with a concave groove, the inside of the concave groove is slidably connected to a sliding column, the outside of the sliding column is slidably connected to a nylon rope, the bottom end of the nylon rope is fixedly connected to a fixed disk, the bottom end of the fixed disk is fixedly connected to a mesh box, the right side of the inner wall of the support plate is fixedly connected to a motor, the output end of the motor is fixedly connected to a roller, the inner wall of the support plate is fixedly connected to the fixing plate, the bottom end of the fixing plate is provided with a slot, the rear side of the bottom end of the fixing plate is fixedly connected to a nozzle, and the inner wall of the support plate is provided with a circulation mechanism, which is used to circulate cleaning liquid.

[0007] As a further description of the above technical solution:

[0008] The circulation mechanism includes a collecting box, which is fixedly connected to the right side of the inner wall of the support plate, a water outlet pipe is fixedly connected to the front left end of the collecting box, a water inlet pipe is fixedly connected to the rear left end of the collecting box, a water pump is fixedly connected to the outside of the top end of the water inlet pipe, a filter is fixedly connected to the outside of the water inlet pipe, a valve is fixedly connected to the inside of the water inlet pipe, and a handle is fixedly connected to the outside of the valve.

[0009] As a further description of the above technical solution:

[0010] A cleaning plate is fixedly connected to the inner side of the collection box, and a rubber block is fixedly connected to the outer side of the collection box.

[0011] As a further description of the above technical solution:

[0012] The rear side of the support plate is fixedly connected with a decorative strip, and the top end of the support plate is fixedly connected with a sponge block.

[0013] As a further description of the above technical solution:

[0014] A U-shaped plate is fixedly connected to the left side of the inner wall of the support plate, and a support block is fixedly connected to the bottom end of the inner wall of the U-shaped plate.

[0015] As a further description of the above technical solution:

[0016] The top end of the support block is fixedly connected with a controller, and the controller is electrically connected to the motor and the sliding column respectively.

[0017] As a further description of the above technical solution:

[0018] A heating wire is fixedly connected to the inner side of the cleaning box, and an ultrasonic sounder is fixedly connected to the inner bottom end of the cleaning box.

[0019] As a further description of the above technical solution:

[0020] A waterproof plate is fixedly connected to the outer side of the motor, and a logo is fixedly connected to the top of the support plate.

[0021] The utility model has the following beneficial effects:

[0022] 1. In the utility model, the mold is placed in the mesh box, the controller drives the sliding column to the top of the cleaning box and stops, the motor is started, the roller rotates, the nylon rope is stretched, and the mesh box is lowered into the cleaning box for ultrasonic cleaning. After cleaning, the mesh box is hoisted to the bottom of the fixed plate, the nylon rope is tightened to fix the mesh box, and the nozzle is opened for high-pressure flushing to complete multi-mode cleaning.

[0023] 2. In the present invention, the handle is turned to open the valve, and the liquid in the cleaning box is initially filtered through the filter disc and flows into the collection box, and then processed by the cleaning plate and the detergent is added. After completion, the water pump is started, and the cleaning liquid returns to the cleaning box through the outlet pipe to achieve recycling. BRIEF DESCRIPTION OF THE DRAWINGS

[0024] Figure 1 This is a front perspective view of the support plate of the automatic cleaning device for metal mold surface proposed by the present invention;

[0025] Figure 2 This is a disassembled diagram of the local structure of the decorative strip of the automatic cleaning device for the metal mold surface proposed by the utility model;

[0026] Figure 3 This is a partial structural diagram of the collection box of the automatic cleaning device for metal mold surface proposed by the utility model;

[0027] Figure 4 This is a diagram showing the partial structure of the fixed plate of the automatic cleaning device for the metal mold surface proposed by the present utility model;

[0028] Figure 5 This is a schematic diagram of the partial structure of the cleaning box of the automatic cleaning device for the metal mold surface proposed by the utility model.

[0029] Legend:

[0030] 1. Support plate; 2. Circulation mechanism; 201. Collection box; 202. Outlet pipe; 203. Inlet pipe; 204. Water pump; 205. Filter; 206. Valve; 207. Handle; 3. Cleaning box; 4. Concave groove; 5. Sliding column; 6. Nylon rope; 7. Fixed plate; 8. Net box; 9. Roller; 10. Fixed plate; 11. Slot; 12. Nozzle; 13. Motor; 14. Rubber block; 15. U-shaped plate; 16. Waterproof board; 17. Sponge block; 18. Decorative strip; 19. Heating wire; 20. Support block; 21. Controller; 22. Label; 23. Cleaning plate; 24. Ultrasonic sounder. DETAILED DESCRIPTION

[0031] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0032] Please see the attached Figure 2 , Attachment Figure 3 and attached Figure 4The utility model provides an embodiment of an automatic cleaning device for the surface of a metal mold, comprising a support plate 1, the bottom end of the inner wall of the support plate 1 is fixedly connected to a cleaning box 3, the top of the inner wall of the support plate 1 is provided with a concave groove 4, the inside of the concave groove 4 is slidably connected to a sliding column 5, the outer side of the sliding column 5 is slidably connected to a nylon rope 6, the bottom end of the nylon rope 6 is fixedly connected to a fixed disk 7, the bottom end of the fixed disk 7 is fixedly connected to a mesh box 8, the right side of the inner wall of the support plate 1 is fixedly connected to a motor 13, the output end of the motor 13 is fixedly connected to a roller 9, the inner wall of the support plate 1 is fixedly connected to a fixing plate 10, the bottom end of the fixing plate 10 is provided with a card slot 11, the bottom end of the fixing plate 10 is fixedly connected to a nozzle 12, the inner wall of the support plate 1 is provided with a circulation mechanism 2, the circulation mechanism 2 is used to circulate cleaning liquid, the outer side of the motor 13 is fixedly connected to a waterproof plate 16, and the top of the support plate 1 is fixedly connected to a logo 22;

[0033] Specifically, a cleaning box 3 is fixedly connected to the bottom of the inner wall of the support plate 1, providing the necessary cleaning function for the entire system. A concave groove 4 is provided on the top of the inner wall of the support plate 1, providing space for the sliding of the sliding column 5. The bottom of the nylon rope 6 is fixedly connected to a fixed plate 7, and the bottom of the fixed plate 7 is fixedly connected to a mesh box 8, ensuring the stability and functionality of the system. A motor 13 is fixedly connected to the right side of the inner wall of the support plate 1, and a roller 9 is fixedly connected to its output end, so that the entire system can operate efficiently. The circulation mechanism 2 is specially used for circulating cleaning liquid to ensure the cleaning efficiency and effect of the system. A waterproof plate 16 is fixedly connected to the outside of the motor 13, which fully takes into account the safety and durability of the system. The mark 22 provides clear instructions for the system.

[0034] Please see the attached Figure 1 , Attachment Figure 2 and attached Figure 5 The circulation mechanism 2 includes a collecting box 201. The right side of the inner wall of the support plate 1 is fixedly connected to the collecting box 201. The front side of the left end of the collecting box 201 is fixedly connected to a water outlet pipe 202. The rear side of the left end of the collecting box 201 is fixedly connected to a water inlet pipe 203. The top outer side of the water inlet pipe 203 is fixedly connected to a water pump 204. The outer side of the water inlet pipe 203 is fixedly connected to a filter plate 205. The inside of the water inlet pipe 203 is fixedly connected to a valve 206. The outer side of the valve 206 is fixedly connected to a handle 207. The inside of the collecting box 201 is fixedly connected to a cleaning plate 23. The outer side of the collecting box 201 is fixedly connected to a rubber block 14.

[0035] Specifically, the collection box 201 takes practicality and efficiency into consideration. The front left end thereof is fixedly connected to the water outlet pipe 202 to ensure smooth discharge of the liquid, and the rear left end thereof is fixedly connected to the water inlet pipe 203. The water inlet pipe 203 is responsible for introducing the liquid into the collection box 201. A water pump 204 is fixedly connected to the outer side of the top end of the water inlet pipe 203. The water pump 204 has a high-efficiency power system to ensure rapid circulation of the liquid. The filter plate 205 adopts advanced filter materials to effectively remove impurities in the liquid. The valve 206 allows the operator to adjust the flow rate of the liquid as needed. The handle 207 ensures the convenience of operation. The cleaning plate 23 is designed to facilitate users to carry out daily cleaning and maintenance. The rubber block 14 can not only effectively reduce shock, but also prevent the equipment from slipping during use, thereby ensuring the safety of operation.

[0036] Please see the attached Figure 1 , Attachment Figure 2 and attached Figure 5 , the rear side of the support plate 1 is fixedly connected with a decorative strip 18, the top of the support plate 1 is fixedly connected with a sponge block 17, the inner side of the cleaning box 3 is fixedly connected with a heating wire 19, and the inner bottom end of the cleaning box 3 is fixedly connected with an ultrasonic sounder 24;

[0037] Specifically, a decorative strip 18 is fixedly connected to the rear side of the support plate 1 to enhance the overall aesthetics and visual effect. A sponge block 17 is fixedly connected to the top of the support plate 1 to provide users with additional comfort and cushioning. A heating wire 19 is fixedly connected to the inside of the cleaning box 3 to ensure that a suitable temperature can be provided during the cleaning process to achieve the best cleaning effect. An ultrasonic sounder 24 is fixedly connected to the inner bottom of the cleaning box 3. The ultrasonic sounder 24 can generate high-frequency vibrations to effectively remove stains and improve cleaning efficiency.

[0038] Please see the attached Figure 1 , Attachment Figure 2 and attached Figure 3 , the left side of the inner wall of the support plate 1 is fixedly connected with a U-shaped plate 15, the bottom end of the inner wall of the U-shaped plate 15 is fixedly connected with a support block 20, and the top end of the support block 20 is fixedly connected with a controller 21, and the controller 21 is electrically connected to the motor 13 and the sliding column 5 respectively;

[0039] Specifically, a U-shaped plate 15 is fixedly connected to the left side of the inner wall of the support plate 1, and a support block 20 is fixedly connected to the bottom end of the inner wall of the U-shaped plate 15, ensuring the stability and durability of the structure to adapt to possible mechanical stress and environmental influences. The top of the support block 20 is fixedly connected to the controller 21. The controller 21 is the core component of the system and is responsible for coordinating and controlling the operating procedures of the entire device. The controller 21 is electrically connected to the motor 13 and the sliding column 5 to ensure accurate transmission of signals and power, which not only ensures the efficient operation of the system, but also ensures the safety and reliability of the operation. The model of the motor 13 is: BLDC-060-35, and the model of the controller 21 is: WZK3610C.

[0040] Working principle: Place the mold to be cleaned in the mesh box 8, and control the sliding column 5 to move through the controller 21. When the sliding column 5 slides to the top of the cleaning box 3, it stops. Then start the motor 13, which drives the roller 9 to rotate and stretches the nylon rope 6. As a result, the fixed plate 7 and the mesh box 8 below move downward, and finally the mesh box 8 is immersed in the cleaning box 3 for ultrasonic cleaning. Then, it is lifted and moved to the bottom end of the fixed plate 10. The nylon rope 6 is tightened to make the fixed plate 7 snap into the card slot 11. Then, start the nozzle 12 to perform high-pressure flushing on the metal mold, thus achieving multi-mode cleaning.

[0041] After cleaning, turn the handle 207 to open the valve 206. The liquid in the cleaning box 3 will flow along the water inlet pipe 203 through the filter plate 205 for preliminary filtration and then flow into the collection box 201. After being cleaned by the cleaning plate 23, detergent is added thereto. After cleaning, start the water pump 204 again, so that the cleaned liquid will return to the interior of the cleaning box 3 through the water outlet pipe 202, thereby realizing the recycling of the cleaning liquid.

[0042] Finally, it should be noted that the above is only a preferred embodiment of the present invention and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art can still modify the technical solutions described in the aforementioned embodiments or make equivalent replacements for some of the technical features therein. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principles of the present invention should be included in the scope of protection of the present invention.

Claims

1. An automatic cleaning device for a metal mold surface, comprising a support plate (1), characterized in that: The bottom end of the inner wall of the support plate (1) is fixedly connected with a cleaning box (3), the top end of the inner wall of the support plate (1) is provided with a concave groove (4), the inside of the concave groove (4) is slidably connected with a sliding column (5), the outer side of the sliding column (5) is slidably connected with a nylon rope (6), the bottom end of the nylon rope (6) is fixedly connected with a fixed disk (7), the bottom end of the fixed disk (7) is fixedly connected with a mesh box (8), the right side of the inner wall of the support plate (1) is fixedly connected with a motor (13), the output end of the motor (13) is fixedly connected with a roller (9), the inner wall of the support plate (1) is fixedly connected with a fixing plate (10), the bottom end of the fixing plate (10) is provided with a card slot (11), the rear side of the bottom end of the fixing plate (10) is fixedly connected with a nozzle (12), and the inner wall of the support plate (1) is provided with a circulation mechanism (2), and the circulation mechanism (2) is used for circulating cleaning liquid.

2. The automatic cleaning device for metal mold surface according to claim 1, characterized in that: The circulation mechanism (2) comprises a collection box (201), the right side of the inner wall of the support plate (1) is fixedly connected to the collection box (201), the front side of the left end of the collection box (201) is fixedly connected to a water outlet pipe (202), the rear side of the left end of the collection box (201) is fixedly connected to a water inlet pipe (203), the top outer side of the water inlet pipe (203) is fixedly connected to a water pump (204), the outer side of the water inlet pipe (203) is fixedly connected to a filter plate (205), the interior of the water inlet pipe (203) is fixedly connected to a valve (206), and the outer side of the valve (206) is fixedly connected to a handle (207).

3. The automatic cleaning device for metal mold surface according to claim 2, characterized in that: A cleaning plate (23) is fixedly connected to the inner side of the collection box (201), and a rubber block (14) is fixedly connected to the outer side of the collection box (201).

4. The automatic cleaning device for metal mold surface according to claim 1, characterized in that: A decorative strip (18) is fixedly connected to the rear side of the support plate (1), and a sponge block (17) is fixedly connected to the top end of the support plate (1).

5. The automatic cleaning device for metal mold surface according to claim 1, characterized in that: A U-shaped plate (15) is fixedly connected to the left side of the inner wall of the support plate (1), and a support block (20) is fixedly connected to the bottom end of the inner wall of the U-shaped plate (15).

6. The automatic cleaning device for metal mold surface according to claim 5, characterized in that: The top end of the support block (20) is fixedly connected to a controller (21), and the controller (21) is electrically connected to the motor (13) and the sliding column (5) respectively.

7. The automatic cleaning device for metal mold surface according to claim 1, characterized in that: A heating wire (19) is fixedly connected to the inner side of the cleaning box (3), and an ultrasonic sounder (24) is fixedly connected to the inner bottom end of the cleaning box (3).

8. The automatic cleaning device for metal mold surface according to claim 1, characterized in that: A waterproof plate (16) is fixedly connected to the outer side of the motor (13), and a logo (22) is fixedly connected to the top of the support plate (1).