Gravure roller machining device

By combining the driving, rotation and size replacement mechanism with laser engraving technology, the accuracy and applicability of traditional gravure plate roller processing devices are solved, high-precision engraving and adaptability of multi-special roller bodies are achieved, and printing effect and production efficiency are improved.

CN223301061UActive Publication Date: 2025-09-05NANNING DONGYUN PLATEMAKING
View PDF 0 Cites 0 Cited by

Patent Information

Application Number
CN202422498656.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-10-16
Publication Date
2025-09-05
Estimated Expiration
2034-10-16

AI Technical Summary

Technical Problem

Traditional gravure printing plate roller processing devices cannot achieve high-precision engraving, lack automatic positioning and rotation functions, and lack equipment flexibility, so they cannot adapt to gravure rollers of different specifications.

Method used

The drive mechanism, rotating mechanism and dimension replacement mechanism are adopted, combined with laser engraving technology to achieve high-precision engraving, and ensure the engraving accuracy through positioning and rotation functions, adapt to a variety of printing needs, and support gravure rollers of different sizes and materials.

Benefits of technology

It achieves the stability and consistency of high-precision engraving, ensures printing effect, improves production efficiency and equipment applicability, and adapts to the processing needs of a variety of gravure rollers.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN223301061U_ABST
    Figure CN223301061U_ABST
Patent Text Reader

Abstract

The utility model belongs to the technical field of gravure plate roller machining, and particularly relates to a gravure plate roller machining device which comprises a main body, a driving mechanism and a size changing mechanism, the driving mechanism comprises a first motor, a lead screw, a sliding frame, laser equipment and a rotating mechanism, and the rotating mechanism comprises a roller body, a bidirectional push rod, a second motor and a clamping block. The size changing mechanism comprises a fixing frame, an inserting plate, a connecting block and a rotating plate, under the mutual cooperation effect of the mechanisms, high-precision engraving can be achieved through the laser engraving technology, and then accurate positioning of the gravure roller of the device is the key to ensure the engraving precision. The stability of the machining process is guaranteed through combination of the positioning function and the rotating function, the whole carving work can be smoothly completed according to a preset path, and finally different types of accessories can be flexibly installed on the device so as to adapt to gravure roller bodies of various sizes and materials.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The utility model belongs to the technical field of gravure printing plate roller processing, and particularly relates to a gravure printing plate roller processing device. Background Art

[0002] The gravure roller is a key component in gravure printing. Its surface typically features tiny dimples that hold the ink, enabling the printing process. The equipment used to process the gravure roller is primarily responsible for etching or engraving these dimples into the roller's surface. Traditional, manual or low-precision engraving methods can fail to produce fine patterns and lines, resulting in unclear or distorted prints. Furthermore, equipment without automatic engraving capabilities requires increased manual intervention, leading to low production efficiency.

[0003] Secondly, equipment without positioning and automatic rotation functions cannot accurately control the position and movement of the roller, and may require manual position adjustment or operation. It may also cause the engraving position to shift, affecting the accuracy of the pattern, resulting in inaccurate alignment during printing and printing errors.

[0004] In addition, equipment without external parts adaptation function can often only handle rollers of specific specifications or sizes, lacks flexibility, and cannot handle gravure rollers of different diameters or lengths. The use of the equipment is limited and can only be applied to specific types of products.

[0005] The information disclosed in this background technology section is only intended to increase the understanding of the overall background of the present invention, and should not be regarded as an admission or any form of suggestion that the information constitutes the prior art already known to those skilled in the art. Utility Model Content

[0006] The purpose of the utility model is to provide a gravure printing plate roller processing device to solve the problems existing in the existing gravure printing plate rollers in the background technology.

[0007] To achieve the above objectives, the present invention provides the following technical solutions:

[0008] A gravure plate roller processing device includes a main body, a driving mechanism and a size changing mechanism, the driving mechanism includes a first motor, a screw, a sliding frame, a laser device and a rotating mechanism, the first motor is fixedly mounted on the main body, one end of the screw is fixedly connected to the output end of the first motor, the sliding frame is mounted on the main body and is slidably connected to the main body, the laser device is fixedly mounted on the sliding frame, the rotating mechanism includes a roller body, a bidirectional push rod, a second motor and a clamping block, the bidirectional push rod is fixedly mounted on the main body, both output ends of the bidirectional push rod are fixedly connected to the clamping block, the second motor is fixedly mounted on the clamping block, and the clamping block is mounted on the main body and is slidably connected to the main body.

[0009] Preferably, the size changing mechanism includes a fixed frame, an insert plate, a connecting block and a rotating plate, the insert plate is mounted on the clamping block and is detachably connected to the clamping block, the fixed frame is mounted on the clamping block and is detachably connected to the clamping block, the connecting block is mounted on the clamping block and is fixedly connected to the output end of the second motor, and the rotating plate is mounted on the connecting block and is rotatably connected to the connecting block.

[0010] Preferably, a squeezing pad is fixedly mounted on the rotating plate, and anti-slip strips are provided on the squeezing pad. The anti-slip strips are arranged in a circular array on the squeezing pad to facilitate squeezing the roller body, thereby increasing friction to drive the roller body to rotate.

[0011] Preferably, a positioning rod is provided on the insert plate, a positioning roller is mounted on the positioning rod, and the positioning roller is rotatably connected to the positioning rod and the roller body respectively, so as to support the roller body and make the rotation of the roller body more convenient.

[0012] Preferably, a control panel and a display screen are provided on the main body, and the control panel and the display screen are respectively arranged on both sides of the main body, so as to facilitate the control of the laser equipment to perform laser engraving on the roller body.

[0013] Preferably, a first slide groove and a second slide groove are provided on the main body, the sliding frame slides in the first slide groove, and a balance plate is provided on the clamping block, and the balance plate slides in the second slide groove to facilitate the smooth operation of the clamping plate.

[0014] Preferably, a connecting hole is provided on the connecting rod, and a connecting rod and a limiting plate are provided on the rotating plate. The connecting rod is separately connected to the connecting hole to facilitate the rotation of the rotating plate.

[0015] Preferably, the fixing frame is provided with an insertion rod and a limiting groove, the clamping block is provided with an insertion hole, the insertion rod is provided with a fixing hole, the fixing frame is separately connected to the fixing hole, the insertion rod is separately connected to the insertion hole, and the limiting plate slides in the limiting groove to facilitate the normal operation of the size changing mechanism and the rotating mechanism.

[0016] Compared with the prior art, the present invention has the following beneficial effects:

[0017] (1) In the present invention, by setting up a driving mechanism, under the mutual cooperation of the first motor, the lead screw, the slide frame, the laser device and the rotating mechanism, the device adopts laser engraving technology to achieve high-precision engraving, and the high-precision transport slide frame of the lead screw makes the engraving function adaptable to various printing requirements, ensuring the consistency and high quality of the printing effect.

[0018] (2) In the present invention, by setting up a rotating mechanism, under the mutual cooperation of the roller body, the two-way push rod, the second motor and the clamping block, the accurate positioning of the gravure roller of the device is the key to ensure the engraving accuracy, and the combination of the positioning and rotation functions ensures the stability of the processing process, so that the entire engraving work can be completed smoothly according to the predetermined path and avoids engraving errors caused by position deviation.

[0019] (3) In the present invention, by providing a size changing mechanism, under the mutual cooperation of components such as the fixed frame, the insert plate, the connecting block and the rotating plate, the device can flexibly install different types of accessories to adapt to gravure rollers of various sizes and materials. Moreover, through the adjustable installation system, the equipment can quickly replace different clamps or support components to handle rollers of different specifications. BRIEF DESCRIPTION OF THE DRAWINGS

[0020] Figure 1 It is a schematic diagram of the overall structure of the utility model;

[0021] Figure 2 This is an exploded view of the drive mechanism of the utility model;

[0022] Figure 3 This is an exploded view of the rotating mechanism of the utility model;

[0023] Figure 4 This is a schematic diagram of the overall structure of the size changing mechanism of the utility model;

[0024] Figure 5 This is an exploded view of the size changing mechanism of the present invention.

[0025] Description of main reference numerals:

[0026] 1. Main body; 2. First motor; 3. Lead screw; 4. Sliding frame; 5. Laser equipment; 6. Roller; 7. Bidirectional push rod; 8. Second motor; 9. Clamping block; 10. Fixed frame; 11. Insert plate; 12. Connecting block; 13. Rotating plate; 14. Extrusion pad; 15. Anti-slip strip; 16. Positioning rod; 17. Positioning roller; 18. Control panel; 19. Display screen; 20. First slide; 21. Second slide; 22. Balance board; 23. Connecting hole; 24. Connecting rod; 25. Limiting plate; 26. Inserting rod; 27. Limiting slot; 28. Inserting hole; 29. ​​Fixing hole. DETAILED DESCRIPTION

[0027] The following is a clear and complete description of the technical solution of this utility model. Obviously, the embodiments described are part of the embodiments of this utility model, not all of them. Based on the embodiments of this utility model, all other embodiments obtained by those skilled in the art without making any creative efforts are within the scope of protection of this utility model.

[0028] Example

[0029] See attached Figure 1-5 , a gravure plate roller processing device, including a main body 1, a driving mechanism and a size changing mechanism, wherein,

[0030] The driving mechanism includes a first motor 2, a lead screw 3, a slide 4, a laser device 5, and a rotation mechanism. The first motor 2 is fixedly mounted on the main body 1, with one end of the lead screw 3 fixedly connected to the output end of the first motor 2. The slide 4 is mounted on the main body 1 and slidably connected to the main body 1. The laser device 5 is fixedly mounted on the slide 4. The rotation mechanism includes a roller 6, a bidirectional push rod 7, a second motor 8, and a clamping block 9. The bidirectional push rod 7 is fixedly mounted on the main body 1, with both output ends of the bidirectional push rod 7 fixedly connected to the clamping block 9. The second motor 8 is fixedly mounted on the clamping block 9, which is mounted on the main body 1 and slidably connected to the main body 1. During use, the first motor 2 is driven to directly drive the lead screw 3 to rotate within the main body 1, thereby causing the slide 4 to slide in the first slide groove 20 of the main body 1, so that the laser device 5 fixedly mounted on the slide 4 can laser engrave the roller 6, completing the processing of the roller 6.

[0031] The rotating mechanism includes a roller body 6, a two-way push rod 7, a second motor 8 and a clamping block 9. When in use, the two-way push rod 7 is in operation, pushing the clamping block 9 to slide in the second slide groove 21 of the main body 1. While the clamping block 9 slides, the balance plate 22 at the bottom of the clamping block 9 slides in the second slide groove 21, and the second motor 8 is driven, so that the size changing mechanism fixedly installed at the output end of the second motor 8 is operated. As the electric push rod contracts, the extrusion pad 14 is in close contact with the two end surfaces of the roller body 6, so that the anti-slip strip 15 can be firmly in contact with the two end surfaces of the roller body 6, thereby completing the rotation of the roller body 6. At the same time, the operator operates the control panel 18 on the main body 1, and then observes the display screen 19 to directly and precisely control the laser engraving of the roller body 6.

[0032] In this embodiment, the size replacement mechanism includes a fixing frame 10, an insert plate 11, a connecting block 12 and a rotating plate 13. During use, due to the different sizes of the roller body 6, the fixed mechanism cannot meet the requirements of multiple sizes. At this time, the insert plate 11 can be replaced, so that the insert plate 11 is picked up and the insert plate 11 on the insert plate 11 directly enters the insertion hole 28 of the clamping block 9. Then, the fixing frame 10 is placed on the clamping block 9. At this time, the fixing frame 10 directly enters the fixing hole 29 in the insertion rod 26, thereby fixing the connection between the insert plate 11 and the clamping block 9. At the same time, when the insertion plate 11 is inserted into the clamping block 9, the connecting rod 24 on the rotating plate 13 installed on the insertion plate 11 directly enters the connecting hole 23 in the connecting block 12, and when the second motor 8 is driven, it drives the rotating plate 13 to rotate on the insertion plate 11, and the limiting plate 25 on the rotating plate 13 also rotates in the limiting groove 27 of the insertion plate 11. When the roller body 6 is placed on the insertion plate 11, the roller body 6 at this time contacts the positioning roller 17 installed on the positioning rod 16, and rotates smoothly on the insertion plate 11 as the second motor 8 rotates.

[0033] In summary, when in use, the laser device 5 is first debugged, the operator operates the control panel 18 on the main body 1, and then observes the display screen 19 to directly precisely control the laser engraving of the roller body 6, and then installs the roller body 6 in the middle of the clamping block 9. At this time, the two-way push rod 7 is in operation, pushing the clamping block 9 to slide in the second slide groove 21 of the main body 1. While the clamping block 9 slides, the balance plate 22 at the bottom of the clamping block 9 slides in the second slide groove 21, and the second motor 8 is driven, so that the size changing mechanism fixedly installed at the output end of the second motor 8 is operated, and as the electric push rod 7 is driven, the size changing mechanism fixedly installed at the output end of the second motor 8 is operated. The rod contracts, so that the extrusion pad 14 is in close contact with the two end surfaces of the roller body 6, so that the anti-slip strip 15 can be firmly in contact with the two end surfaces of the roller body 6, thereby completing the rotation of the roller body 6. Because the size specifications of the roller body 6 are different, and the fixed machine cannot meet the requirements of multiple sizes, the insert plate 11 can be replaced at this time, so as to pick up the insert plate 11, so that the insert rod 26 on the insert plate 11 directly enters the insert hole 28 of the clamping block 9, and then the fixing frame 10 is placed on the clamping block 9. At this time, the fixing frame 10 directly enters the fixing hole 29 in the insert rod 26, thereby fixing the insert plate 11. The connection between the insertion plate 11 and the clamping block 9, at the same time, when the insertion plate 11 is inserted into the clamping block 9, the connecting rod 24 on the rotating plate 13 installed on the insertion plate 11 directly enters the connecting hole 23 in the connecting block 12, and when the second motor 8 is driven, the rotating plate 13 is driven to rotate on the insertion plate 11, and the limiting plate 25 on the rotating plate 13 also rotates in the limiting groove 27 of the insertion plate 11. When the roller body 6 is placed on the insertion plate 11, the roller body 6 at this time contacts the positioning roller 17 installed on the positioning rod 16, and with the rotation of the second motor 8 It moves and rotates smoothly on the insert plate 11. When the roller body 6 rotates smoothly, the first motor 2 is driven to directly drive the screw 3 to rotate inside the main body 1, so that the sliding frame 4 slides in the first slide groove 20 of the main body 1, so that the laser equipment 5 fixedly mounted on the sliding frame 4 can perform laser engraving on the roller body 6 to complete the processing of the roller body 6 (when the laser equipment 5 is engraving, material may fall into the second slide groove 21 of the main body 1, affecting the operation of the clamping block 9. At this time, an iron plate of the same size as the roller body 6 can be placed on the main body 1 to complete the protection).

[0034] The foregoing descriptions of specific exemplary embodiments of the present invention are for purposes of illustration and description. These descriptions are not intended to limit the present invention to the precise forms disclosed, and it is apparent that many modifications and variations are possible in light of the foregoing teachings. The exemplary embodiments have been selected and described for the purpose of explaining the specific principles of the present invention and their practical application, thereby enabling those skilled in the art to realize and utilize a variety of exemplary embodiments of the present invention and various options and variations. The scope of the present invention is intended to be defined by the claims and their equivalents.

Claims

1. A gravure printing plate roller processing device, characterized in that: It includes a main body, a driving mechanism and a size changing mechanism, wherein: The driving mechanism includes a first motor, a lead screw, a sliding frame, a laser device and a rotating mechanism, wherein the first motor is fixedly mounted on the main body, one end of the lead screw is fixedly connected to the output end of the first motor, the sliding frame is mounted on the main body and is slidably connected to the main body, and the laser device is fixedly mounted on the sliding frame; The rotating mechanism includes a roller body, a bidirectional push rod, a second motor and a clamping block. The bidirectional push rod is fixedly installed on the main body, and the two output ends of the bidirectional push rod are fixedly connected to the clamping block. The second motor is fixedly installed on the clamping block. The clamping block is installed on the main body and is slidably connected to the main body.

2. The gravure plate roller processing device according to claim 1, characterized in that: The size changing mechanism includes a fixed frame, an insertion plate, a connecting block and a rotating plate, the inserting plate is mounted on the clamping block and is detachably connected to the clamping block, the fixed frame is mounted on the clamping block and is detachably connected to the clamping block, the connecting block is mounted on the clamping block and is fixedly connected to the output end of the second motor, and the rotating plate is mounted on the connecting block and is rotatably connected to the connecting block.

3. The gravure plate roller processing device according to claim 2, characterized in that: A compression pad is fixedly mounted on the rotating plate, and anti-slip strips are provided on the compression pad. The anti-slip strips are arranged in a circular array on the compression pad.

4. The gravure plate roller processing device according to claim 2, characterized in that: The insert plate is provided with a positioning rod, a positioning roller is installed on the positioning rod, and the positioning roller is rotatably connected to the positioning rod and the roller body respectively.

5. The gravure plate roller processing device according to claim 1, characterized in that: The main body is provided with a control panel and a display screen, and the control panel and the display screen are respectively provided on both sides of the main body.

6. The gravure plate roller processing device according to claim 5, characterized in that: The main body is provided with a first sliding groove and a second sliding groove, the sliding frame slides in the first sliding groove, the clamping block is provided with a balancing plate, and the balancing plate slides in the second sliding groove.

7. The gravure plate roller processing device according to claim 2, characterized in that: The connecting block is provided with a connecting hole, the rotating plate is provided with a connecting rod and a limiting disk, and the connecting rod is separately connected to the connecting hole.

8. The gravure plate roller processing device according to claim 7, characterized in that: The fixing frame is provided with an insertion rod and a limiting groove, the clamping block is provided with an insertion hole, the insertion rod is provided with a fixing hole, the fixing frame is detachably connected to the fixing hole, the insertion rod is detachably connected to the insertion hole, and the limiting plate slides in the limiting groove.