LED lamp string assembling machine
By improving the structural design of the LED light string assembly machine, the problems of complicated workstations and synchronous control were solved, the stable transportation and welding of light panels and circuits were achieved, and the stability and efficiency of assembly were improved.
Patent Information
- Application Number
- CN202422039113.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-21
- Publication Date
- 2025-09-05
- Estimated Expiration
- 2034-08-21
AI Technical Summary
The existing LED light string assembly machines have complicated workstation settings, which leads to gaps between the light panels, circuits and lamp caps, affecting assembly stability. In addition, it is difficult to effectively and synchronously control the unlocking, clamping and cutting during the conveying process.
An LED light string assembly machine was designed, which includes a machine base, a wire clamp assembly, an LED light string wire stripping and bifurcating machine, an extrusion block, a solder paste applicator, a lamp cap assembly assembly and other structures. Through the coordinated work of these components, the circuit body can be stably clamped, peeled, soldered, and the light board can be conveyed and cut, ensuring stable welding and detection of the light board and the circuit.
It improves the stability and efficiency of LED light string assembly, reduces the misalignment caused by multiple position clamping, and ensures the synchronous control and welding quality of the light board and circuit.
Smart Images

Figure CN223301249U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of LED light string assembly machines, in particular to an LED light string assembly machine. Background Art
[0002] LED light string assembly machine.
[0003] In the prior art, the "fully automatic holiday light string assembly device" in the authorization announcement number: CN202733590U includes a frame, a first mounting plate and a second mounting plate, the first mounting plate and the second mounting plate are mounted on the frame, and the edges of the first mounting plate and the second mounting plate are equidistantly provided with assembly fixtures, and the corresponding positions of the assembly fixtures are provided with assembly stations;
[0004] During the operation of the above-mentioned device, through the structural design of each workstation, a three-phase asynchronous motor is used to drive the divider to equally drive the first mounting plate and the second mounting plate to rotate, which can realize the entire process of automatic assembly of the light string, save labor, and have high production efficiency. The soft head is firmly connected to the light bulb, has good stability, and has a low scrap rate, which can effectively save production costs. However, the workstations set up during use are relatively cumbersome, which can easily lead to gaps in the assembly of the light board, the circuit, and the lamp cap, affecting the stability of the assembly. In addition, during the transportation process, it is inconvenient to effectively and synchronously control the unlocking, clamping, and cutting. Utility Model Content
[0005] The purpose of the present utility model is to provide an LED light string assembly machine to solve the problem proposed in the above background technology that the workstations set up during use are relatively cumbersome, which easily leads to gaps in the assembly of the light board, circuit and lamp cap, affecting the stability of the assembly, and it is inconvenient to effectively and synchronously control the unlocking, clamping and cutting during the transportation process.
[0006] To achieve the above-mentioned object, the present invention provides the following technical solution: an LED light string assembly machine is provided with a base that is convenient for installation on the ground, a wire coil is installed on the front side of the outer surface of the base, and a turntable is rotatably connected to the middle section of the upper surface of the base;
[0007] The utility model comprises: a wire clamp assembly installed on the upper surface of the turntable, and the inner surface of the wire clamp assembly is clamped and connected with the circuit body, and the upper surface of the machine base is installed with an LED light string wire stripping and bifurcation machine, and a positioning seat is installed in the middle section of the inner surface of the LED light string wire stripping and bifurcation machine, and the upper surface of the positioning seat is slidably connected with a bifurcation knife;
[0008] An extrusion block is slidably connected to the side of the upper surface of the LED light string stripping and bifurcation machine, and an extrusion piece is installed on the lower surface of the extrusion block, and a wire clamp assembly is connected to the lower surface of the extrusion piece. At the same time, a peeling knife is slidably connected to the middle section of the upper surface of the LED light string stripping and bifurcation machine;
[0009] An upper solder paste holder is mounted on the upper surface of the machine base, and a solder paste pool is mounted on the front surface of the outer surface of the upper solder paste holder, and a stirring rod is provided on the inner surface of the solder paste pool. At the same time, an upper solder rod is connected to the side of the outer surface of the stirring rod, and the upper solder rod is multi-axially slidably connected to the upper solder paste holder;
[0010] A lamp cap assembly component is installed on the upper surface of the machine base, and a transfer tray is provided on the right side of the outer surface of the lamp cap assembly component, and a finished product discharge tray is provided on the right side of the outer surface of the transfer tray.
[0011] Preferably, the wire clamp assembly and the circuit body form a clamping structure, and the circuit body forms a limiting conveying structure through the positioning seat and the LED light string wire stripping and forking mechanism, and the positioning seat and the forked knife form a nested structure, while the forked knife and the LED light string wire stripping and forking mechanism form a sliding structure.
[0012] Through the above structure, the line bodies can be effectively controlled to be separated for use during use, and the stability of the line body transportation can be improved.
[0013] Preferably, the extrusion piece forms a limited sliding structure with the LED light string wire stripping and bifurcating machine through the extrusion block, and the extrusion piece and the wire clamp assembly form an extrusion structure, and the LED light string wire stripping and bifurcating machine forms a cutting structure with the peeling knife and the circuit body.
[0014] Through the above structure, it is convenient to effectively control the extrusion piece to control the wire clamp assembly to clamp the circuit body during use, and control the peeling machine to clean a certain distance of the outer skin for later welding of the lamp board body.
[0015] Preferably, the upper solder paste seat and the machine base form an integrated structure, and the upper solder paste seat and the solder paste pool form a stirring structure through the stirring rod, and the upper solder rod and the upper solder paste seat form a multi-axis sliding structure.
[0016] The above structure facilitates stable control of the solder paste so that it is stably placed on the circuit body during use.
[0017] Preferably, a feeding assembly is installed on the upper surface of the machine base, and a material storage piece is connected to the edge of the outer surface of the feeding assembly, and the inner surface of the material storage piece is nested and connected with a light board strip, and a cutting piece is installed in the upper middle section of the inner surface of the feeding assembly, and the feeding piece is connected to the upper surface of the cutting piece in a multi-axis sliding manner, and the inner surface of the feeding piece is clamped and connected with the light board strip, and a limiting piece is provided on the front side of the outer surface of the cutting piece, and the front side of the upper surface of the cutting piece is slidably connected to the light board body;
[0018] A conveying part is installed on the left side of the outer surface of the loading component, and the inner surface of the outer surface of the conveying part is connected to a feeding rod in a multi-axis sliding manner, and the light board body is connected to the lower surface of the feeding rod. The right side of the outer surface of the loading component is connected to a soldering component, and the right side of the outer surface of the soldering component is connected to a detection component, and at the same time, the right side of the outer surface of the detection component is connected to a pneumatic scissors.
[0019] Through the above structure, the light panel strips can be effectively controlled for conveying during use, and stable cutting can be formed to form an independent light panel body, and stably conveyed to the solder paste placement location, as well as coordinated with soldering and testing to control the stability of the assembly, and the circuit body can be cut at equal distances through pneumatic scissors.
[0020] Preferably, the loading assembly and the storage piece both form an integrated structure with the machine base, and the storage piece and the light panel strip form a nested structure, and the cutting piece forms a clamping and limiting structure with the light panel strip through the loading piece and the limiting piece, while the cutting piece forms a cutting structure with the light panel strip through the cutting knife, and the conveying piece forms a conveying structure with the light panel body through the feeding rod, and the soldering assembly forms a welding structure with the light panel body through the circuit body, while the circuit body and the pneumatic scissors form a cutting structure.
[0021] Through the above structure, when in use, the cutting and use of lamp boards of different sizes can be controlled according to the size of the lamp board body, and the provided cutting device can facilitate the formation of positive and negative poles on the lamp board for later assembly with the lamp cap.
[0022] Compared with the prior art, the beneficial effects of the present invention are:
[0023] 1. This LED light string assembly machine is equipped with a conveniently installed LED light string wire stripping and bifurcating machine. It can effectively control the positioning seat and the bifurcating knife to move the wire body in the middle, and control the peeling knife to clean the surface of the insulation layer on the wire body. In addition, the use of the extrusion block and the extrusion piece can stably clamp the control wire body on the wire clamp assembly. The continuous rotation of the turntable can reduce multiple position clamping and avoid position deviation.
[0024] 2. The LED light string assembly machine is provided with an upper solder paste holder that can stir and convey solder paste. It can effectively control the solder paste to cover the peeled part of the circuit body, and form contact with the stably conveyed lamp board body, and control its welding use. When the lamp board is conveyed, cut and placed, the effective coordination device forms a multi-station coordination control of the conveying of the lamp board body, as well as the cutting of lamp board bodies of different sizes, and detects the welding status through the corresponding detection components, and uses pneumatic scissors to cut the circuit body at a fixed distance, thereby improving the stability of the LED light string conveying and assembly. BRIEF DESCRIPTION OF THE DRAWINGS
[0025] Figure 1This is a schematic diagram of the three-dimensional structure of the machine base of the utility model;
[0026] Figure 2 This is a schematic diagram of the three-dimensional structure of the LED light string stripping and bifurcating machine of the utility model;
[0027] Figure 3 This is a schematic diagram of the three-dimensional structure of the solder paste holder of the utility model;
[0028] Figure 4 This is a schematic diagram of the three-dimensional structure of the feeding component of the utility model;
[0029] Figure 5 This is a schematic diagram of the three-dimensional structure of the pneumatic scissors of the utility model;
[0030] Figure 6 This is a schematic diagram of the three-dimensional structure of the lamp cap assembly component of the present utility model.
[0031] In the figure: 1. Machine base; 2. Line reel; 3. Turntable; 4. Wire clamp assembly; 5. Line body; 6. LED light string wire stripping and forking machine; 7. Positioning seat; 8. Fork knife; 9. Extrusion block; 10. Extrusion part; 11. Peeling knife; 12. Solder paste holder; 13. Solder paste pool; 14. Stirring rod; 15. Soldering rod; 16. Feeding assembly; 17. Storage part; 18. Light board strip; 19. Slitting part; 20. Feeding part; 21. Limiting part; 22. Slitting knife; 23. Light board body; 24. Conveying part; 25. Feeding rod; 26. Soldering assembly; 27. Detection assembly; 28. Pneumatic scissors; 29. Lamp cap assembly assembly; 30. Transfer tray; 31. Finished product discharge tray. DETAILED DESCRIPTION
[0032] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.
[0033] See also Figures 1-6 The utility model provides a technical solution: an LED light string assembly machine is provided with a base 1 that is convenient for installation on the ground, and a line reel 2 is installed on the front side of the outer surface of the base 1, and a turntable 3 is rotatably connected to the middle section of the upper surface of the base 1;
[0034] The machine comprises: a wire clamp assembly 4, which is mounted on the upper surface of the turntable 3, and the inner surface of the wire clamp assembly 4 is clamped and connected to the circuit body 5, and the upper surface of the machine base 1 is mounted with an LED light string wire stripping and bifurcation machine 6, and a positioning seat 7 is mounted in the middle section of the inner surface of the LED light string wire stripping and bifurcation machine 6, and the upper surface of the positioning seat 7 is slidably connected to a bifurcation knife 8;
[0035] The extrusion block 9 is slidably connected to the upper surface side of the LED light string stripping and bifurcating machine 6, and the lower surface of the extrusion block 9 is installed with an extrusion piece 10, and the lower surface of the extrusion piece 10 is connected to the wire clamp assembly 4. At the same time, the middle section of the upper surface of the LED light string stripping and bifurcating machine 6 is slidably connected to a peeling knife 11;
[0036] An upper solder paste holder 12 is mounted on the upper surface of the machine base 1, and a solder paste pool 13 is mounted on the outer front side of the upper solder paste holder 12. A stirring rod 14 is provided on the inner surface of the solder paste pool 13. An upper solder rod 15 is connected to the outer side of the stirring rod 14, and the upper solder rod 15 is multi-axially slidably connected to the upper solder paste holder 12.
[0037] The wire clamp assembly 4 and the circuit body 5 form a clamping structure, and the circuit body 5 forms a limiting conveying structure with the LED light string wire stripping and forking machine 6 through the positioning seat 7, and the positioning seat 7 and the forked knife 8 form a nested structure, while the forked knife 8 and the LED light string wire stripping and forking machine 6 form a sliding structure.
[0038] The extrusion piece 10 forms a limited sliding structure with the LED light string wire stripping and bifurcating machine 6 through the extrusion block 9, and the extrusion piece 10 and the wire clamp assembly 4 form an extrusion structure, and the LED light string wire stripping and bifurcating machine 6 forms a cutting structure with the circuit body 5 through the peeling knife 11.
[0039] The upper solder paste seat 12 and the machine base 1 form an integrated structure, and the upper solder paste seat 12 forms a stirring structure with the solder paste pool 13 through the stirring rod 14, and the upper solder rod 15 and the upper solder paste seat 12 form a multi-axis sliding structure.
[0040] When in use, the line reel 2 assembled by the machine base 1 is used to carry the line body 5, and the machine base 1 effectively controls the wire clamp assembly 4 assembled by the turntable 3 through the assembled turntable 3, and effectively clamps and conveys the line body 5, and during clamping and conveying, it is necessary to control the extrusion piece 10 to move down through the extrusion block 9 assembled by the LED light string wire stripping and forking machine 6, and control the wire clamp assembly 4 to unfold, and form a continuous conveying use for the line body 5, and cooperate with the LED light string wire stripping and forking machine 6, and cooperate with the wire clamp assembly 4 assembled by the turntable 3, effectively control the line body 5 to form a stable conveying, and control the LED light The multi-axis moving structure assembled by the string stripping and bifurcation machine 6 controls the bifurcation knife 8 to effectively bifurcate the circuit body 5 on the inner surface of the positioning seat 7, and when the circuit body 5 is continuously conveyed, the peeling knife 11 assembled by the LED light string stripping and bifurcation machine 6 is controlled to be used to clean the outer surface of the circuit body 5. When the circuit body 5 is conveyed to the middle section of the upper solder paste seat 12, the upper solder rod 15 is controlled to pick up the solder paste in the solder paste pool 13 with the stirring rod 14, and effectively cover the position after the surface of the circuit body 5 is cleaned, so as to be used for the later placement and welding of the lamp board body 23;
[0041] The lamp cap assembly component 29 is installed on the upper surface of the machine base 1 , and a transfer tray 30 is provided on the right side of the outer surface of the lamp cap assembly component 29 , and a finished product discharge tray 31 is provided on the right side of the outer surface of the transfer tray 30 .
[0042] A feeding assembly 16 is installed on the upper surface of the machine base 1, and a material storage piece 17 is connected to the outer surface edge of the feeding assembly 16, and a light board strip 18 is nested and connected to the inner surface of the material storage piece 17. At the same time, a cutting piece 19 is installed in the upper middle section of the inner surface of the feeding assembly 16, and a feeding piece 20 is connected to the upper surface of the cutting piece 19 in a multi-axis sliding manner, and the inner surface of the feeding piece 20 is clamped and connected to the light board strip 18, and a limiting piece 21 is provided on the front side of the outer surface of the cutting piece 19, and a light board body 23 is slidably connected to the front side of the upper surface of the cutting piece 19;
[0043] A conveying part 24 is installed on the left side of the outer surface of the loading component 16, and the inner surface of the outer surface of the conveying part 24 is connected to a feeding rod 25 in a multi-axis sliding manner, and the light board body 23 is connected to the lower surface of the feeding rod 25. The right side of the outer surface of the loading component 16 is connected to a soldering component 26, and the right side of the outer surface of the soldering component 26 is connected to a detection component 27, and the right side of the outer surface of the detection component 27 is connected to a pneumatic scissors 28.
[0044] The loading component 16 and the storage component 17 both form an integrated structure with the machine base 1, and the storage component 17 and the light panel strip 18 form a nested structure, and the cutting component 19 forms a clamping and limiting structure with the light panel strip 18 through the loading component 20 and the limiting component 21, and at the same time, the cutting component 19 forms a cutting structure with the light panel strip 18 through the cutting knife 22, and the conveying component 24 forms a conveying structure with the light panel body 23 through the feeding rod 25, and the soldering component 26 forms a welding structure with the light panel body 23 through the circuit body 5, and at the same time, the circuit body 5 and the pneumatic scissors 28 form a cutting structure.
[0045] When the solder paste on the circuit body 5 is transported to the loading assembly 16, the light panel strip 18 placed on the synchronously controlled storage part 17 is stably clamped by the loading part 20 assembled by the cutting part 19 and transported to the upper end of the cutting part 19, and the limiting part 21 assembled by the cutting part 19 is cooperated to effectively control the light panel strip 18 to cooperate with the limiting part 21 for limiting its use, and can effectively cut the light panel strip 18 into light panel bodies 23 according to the cutting knife 22 on the cutting part 19, and control the position of the limiting part 21 to cut light panel bodies 23 of different sizes according to the size of the light panel bodies 23, and after the cutting of the light panel bodies 23 is completed, the control The feeding rod 25 assembled by the conveying part 24 effectively absorbs the lamp board body 23, and transports the lamp board body 23 absorbed by the feeding rod 25 to the circuit body 5, so as to cooperate with the soldering assembly 26 assembled on the right side of the feeding assembly 16 for welding. The use of the detection assembly 27 will detect the welding condition, and cooperate with the assembled pneumatic scissors 28 to cut the length of the circuit body 5 at equal distances, so as to facilitate the later welding of the lamp board body 23 and the lamp cap assembly assembly 29 to form an assembly, and reduce multiple clamping to prevent assembly misalignment, and through the use of the transfer tray 30, stably control the LED light string to be placed in the finished product discharge tray 31.
[0046] The contents not described in detail in this specification belong to the prior art known to those skilled in the art.
[0047] Although the embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and variations may be made to these embodiments without departing from the principles and spirit of the present invention, and the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. An LED light string assembly machine, provided with a base (1) that is convenient for installation on the ground, a line reel (2) being installed on the front side of the outer surface of the base (1), and a turntable (3) being rotatably connected to the middle section of the upper surface of the base (1); It is characterized by: include: A wire clamp assembly (4) is mounted on the upper surface of the turntable (3), and the inner surface of the wire clamp assembly (4) is clamped and connected to the circuit body (5), and an LED light string wire stripping and bifurcation machine (6) is mounted on the upper surface of the machine base (1), and a positioning seat (7) is mounted on the middle section of the inner surface of the LED light string wire stripping and bifurcation machine (6), and a bifurcation knife (8) is slidably connected to the upper surface of the positioning seat (7); An extrusion block (9) is slidably connected to the side surface of the upper surface of the LED light string stripping and bifurcating machine (6), and an extrusion piece (10) is installed on the lower surface of the extrusion block (9), and a wire clamp assembly (4) is connected to the lower surface of the extrusion piece (10), and a peeling knife (11) is slidably connected to the middle section of the upper surface of the LED light string stripping and bifurcating machine (6); An upper solder paste seat (12) is mounted on the upper surface of the machine base (1), and a solder paste pool (13) is mounted on the outer front side of the upper solder paste seat (12), and a stirring rod (14) is provided on the inner surface of the solder paste pool (13), while an upper solder rod (15) is connected to the side of the outer surface of the stirring rod (14), and the upper solder rod (15) is multi-axially slidably connected to the upper solder paste seat (12); A lamp cap assembly component (29) is mounted on the upper surface of the machine base (1), and a transfer tray (30) is provided on the right side of the outer surface of the lamp cap assembly component (29), and a finished product discharge tray (31) is provided on the right side of the outer surface of the transfer tray (30).
2. The LED light string assembly machine according to claim 1, characterized in that: The wire clamp assembly (4) and the circuit body (5) form a clamping structure, and the circuit body (5) forms a position-limiting conveying structure with the LED light string wire stripping and forking machine (6) through the positioning seat (7), and the positioning seat (7) and the forked knife (8) form a nested structure, while the forked knife (8) and the LED light string wire stripping and forking machine (6) form a sliding structure.
3. The LED light string assembly machine according to claim 1, characterized in that: The extrusion piece (10) forms a limited sliding structure with the extrusion block (9) and the LED light string stripping and bifurcating machine (6), and the extrusion piece (10) and the wire clamp assembly (4) form an extrusion structure, and the LED light string stripping and bifurcating machine (6) forms a cutting structure with the circuit body (5) through the peeling knife (11).
4. The LED light string assembly machine according to claim 1, characterized in that: The upper solder paste seat (12) and the machine base (1) form an integrated structure, and the upper solder paste seat (12) forms a stirring structure through the stirring rod (14) and the solder paste pool (13), and the upper solder rod (15) and the upper solder paste seat (12) form a multi-axis sliding structure.
5. The LED light string assembly machine according to claim 1, characterized in that: The upper surface of the machine base (1) is provided with a feeding assembly (16), and the outer surface edge of the feeding assembly (16) is connected with a material storage piece (17), and the inner surface of the material storage piece (17) is nested and connected with a light board strip (18), and at the same time, a cutting piece (19) is provided on the upper middle section of the inner surface of the feeding assembly (16), and a feeding piece (20) is connected to the upper surface of the cutting piece (19) in a multi-axis sliding manner, and the inner surface of the feeding piece (20) is clamped and connected with the light board strip (18), and a limiting piece (21) is provided on the front side of the outer surface of the cutting piece (19), and the front side of the upper surface of the cutting piece (19) is slidably connected with the light board body (23); A conveying member (24) is installed on the left side of the outer surface of the feeding component (16), and a feeding rod (25) is connected to the inner surface of the outer surface of the feeding component (24) in a multi-axis sliding manner, and a light board body (23) is connected to the lower surface of the feeding rod (25). A soldering component (26) is connected to the right side of the outer surface of the feeding component (16), and a detection component (27) is connected to the right side of the outer surface of the soldering component (26), and a pneumatic scissors (28) is connected to the right side of the outer surface of the detection component (27).
6. The LED light string assembly machine according to claim 5, characterized in that: The feeding component (16) and the storage component (17) both form an integrated structure with the machine base (1), and the storage component (17) and the light panel strip (18) form a nested structure, and the slitting component (19) forms a clamping and limiting structure with the light panel strip (18) through the feeding component (20) and the limiting component (21), and at the same time, the slitting component (19) forms a cutting structure with the light panel strip (18) through the slitting knife (22), and the conveying component (24) forms a conveying structure with the light panel body (23) through the feeding rod (25), and the soldering component (26) forms a welding structure with the light panel body (23) through the circuit body (5), and at the same time, the circuit body (5) and the pneumatic scissors (28) form a cutting structure.
Citation Information
Patent Citations
Full automatic festival lamp string assembly equipment
CN202733590U