Cutting mechanism for extrusion processing of power pipeline

Through the cutting mechanism with integrated clamping, cutting and grinding functions, the problem of equipment grinding after power pipeline slitting is solved, and the production efficiency of power pipelines is improved and cost savings are achieved.

CN223301262UActive Publication Date: 2025-09-05HEFEI HONGDING PLASTIC TECH CO LTD
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Patent Information

Application Number
CN202422508580.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-10-17
Publication Date
2025-09-05
Estimated Expiration
2034-10-17

AI Technical Summary

Technical Problem

In the prior art, the extrusion processing of power pipes requires segmented cutting and grinding burrs to be completed on two devices, resulting in low production efficiency and time-consuming and labor-intensive.

Method used

Design a cutting mechanism with integrated clamping, cutting and grinding functions, and realize instant grinding after pipe slitting through clamping components and mobile platforms, reducing subsequent processing processes and improving production efficiency.

Benefits of technology

Real-time polishing after pipeline slitting is achieved, reducing equipment investment costs, improving production efficiency, saving manpower, and improving the production efficiency of power pipelines.

✦ Generated by Eureka AI based on patent content.

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    Figure CN223301262U_ABST
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Abstract

The utility model discloses a cutting mechanism for extrusion processing of an electric power pipeline, which comprises a bottom plate, clamping components are arranged on two sides of the top surface of the bottom plate, one clamping component is fixed with the bottom plate, and the other clamping component is connected with the bottom plate in a sliding manner; a moving assembly is installed on the side, close to one clamping assembly in sliding connection with the bottom plate, of the top face of the bottom plate and used for driving one clamping assembly in sliding connection with the bottom plate to be close to or away from the other clamping assembly. A two-axis moving platform is installed in the middle of the top face of the bottom plate and located between the two clamping assemblies, a cutting assembly is installed at the top of the two-axis moving platform, and a grinding assembly is installed on the cutting assembly. And the investment cost of enterprise production equipment is saved.
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Description

Technical Field

[0001] The utility model relates to the field of power pipeline cutting equipment, in particular to a cutting mechanism used for extrusion processing of power pipelines. Background Art

[0002] With the continuous development of the power industry and the continuous improvement of the quality requirements for power pipelines, the cutting mechanism of power pipeline extrusion processing is also constantly developing. In the future, the cutting mechanism will pay more attention to the development of automation, intelligence and efficiency to meet the higher demands of power pipeline production.

[0003] In the prior art, during the extrusion process of power pipes, the power pipes need to be cut into segments first, and then the segmented power pipes need to be transferred to a grinding mechanism. The grinding mechanism is used to grind the two ends of the power pipes one by one to remove burrs and improve the product quality of the power pipes. Cutting and grinding need to be completed separately using two devices, which is time-consuming and labor-intensive, and reduces the production efficiency of the power pipes. Utility Model Content

[0004] In order to make up for the deficiencies of the existing technical problems, the purpose of the utility model is to provide a cutting mechanism for power pipe extrusion processing that can automatically grind the end of the power pipe at the slitting station after the power pipe slitting is completed, thereby improving the production efficiency of the power pipe.

[0005] In order to solve the problems of the prior art, the technical solutions of the present utility model are as follows:

[0006] A cutting mechanism for extrusion processing of electric power pipes comprises a base plate, and clamping assemblies are provided on both sides of the top surface of the base plate, one of the clamping assemblies is fixed to the base plate, and the other clamping assembly is slidably connected to the base plate;

[0007] A moving assembly is installed on the top surface of the bottom plate near one of the clamping assemblies slidably connected to the bottom plate, and the moving assembly is used to drive the clamping assembly slidably connected to the bottom plate to move closer to or away from another clamping assembly;

[0008] A two-axis movable platform is installed in the middle of the top surface of the bottom plate, the two-axis movable platform is located between the two clamping components, a cutting component is installed on the top of the two-axis movable platform, and a grinding component is installed on the cutting component.

[0009] Preferably, the clamping assembly includes a vertical cylinder arranged on the top surface of the base plate, the inner wall of the vertical cylinder is symmetrically and slidingly connected with a clamping plate, the inner wall of the vertical cylinder is rotatably connected with a bidirectional screw through a bearing, the two clamping plates are respectively threadedly connected to the two ends of the bidirectional screw through a first threaded hole, a first motor is fixed to the top of the vertical cylinder, the output end of the first motor is fixed to the end of the bidirectional screw, and of the two clamping assemblies, the vertical cylinder of the clamping assembly slidingly connected to the base plate is slidably connected to the surface of the base plate, and the vertical cylinder of the clamping assembly fixedly connected to the base plate is fixed to the surface of the base plate.

[0010] Preferably, the moving component includes a second screw rotatably connected to the top surface of the base plate through a bearing, the lower end of a vertical cylinder slidingly connected to the base plate is threadedly connected to the second screw through a second threaded hole, a second motor is fixed to the top of the base plate, and one end of the second screw is fixed to the output end of the second motor.

[0011] Preferably, the two-axis movable platform includes a Y-axis movable plate slidably connected to the top of the base plate through a first linear slide rail, a Y-axis electric push rod is fixed to the top of the base plate, and the protruding end of the Y-axis electric push rod is fixed to the outer wall of the Y-axis movable plate, and the top of the Y-axis movable plate is slidably connected to the X-axis movable plate through a second linear slide rail, an X-axis electric push rod is fixed to the top of the Y-axis movable plate, and the protruding end of the X-axis electric push rod is fixed to the outer wall of the X-axis movable plate.

[0012] Preferably, the cutting assembly includes a rotating shaft rotatably connected to the top surface of the X-axis movable plate through a bearing, a cutting blade is fixed to the middle of the rotating shaft, a driven gear is fixed to one end of the rotating shaft, a third motor is fixed to the upper end of the X-axis movable plate, and a driving gear meshing with the driven gear is fixed to the output end of the third motor.

[0013] Preferably, the grinding assembly includes grinding discs symmetrically fixed at both ends of the rotating shaft, and grooves are formed on the sides of the two grinding discs facing away from each other. The grooves have an outer inclined surface located on the outer ring part and an inner inclined surface located on the inner ring part, and grinding sheets are fixed on the outer inclined surface and the inner inclined surface.

[0014] Compared with the prior art, the advantages of the present invention are as follows:

[0015] Compared with the prior art, after the pipe is cut, it is transported to a special grinding station and then the burrs on both ends of the pipe are ground by manual tools. In this application, after the pipe is cut, a clamping component is used to clamp the pipe during grinding at the grinding station, and a two-axis moving platform and a grinding component are set up. The end of the pipe can be directly ground after the pipe is cut, which reduces the subsequent processing steps of the pipe, improves the product production efficiency, saves manpower, and the clamping component that is set up completes both the auxiliary cutting work and the auxiliary grinding work. There is no need to add separate equipment for pipe grinding. The utilization rate of the clamping component is greatly increased, saving the investment cost of the company's production equipment. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 It is a schematic diagram of the overall structure of the utility model.

[0017] Figure 2 This is a schematic diagram of the bidirectional screw structure of the present utility model.

[0018] Figure 3 This is a schematic diagram of the X-axis electric push rod structure of the present utility model.

[0019] Figure 4 For this utility model Figure 3 Enlarged view of point A.

[0020] Figure 5 This is a schematic diagram of the rotating shaft structure of the present utility model.

[0021] Figure 6 This is a schematic structural diagram of the grinding sheet of the present utility model.

[0022] Figure 7 This is a schematic diagram of the structure of the grinding disc of the present utility model.

[0023] Figure numerals: 1, base plate; 2, vertical cylinder; 3, clamping plate; 4, bidirectional screw; 5, first motor; 6, second screw; 7, second motor; 8, Y-axis moving plate; 9, Y-axis electric push rod; 10, X-axis moving plate; 11, X-axis electric push rod; 12, rotating shaft; 13, driven gear; 14, third motor; 15, driving gear; 16, grinding disc; 17, groove; 18, outer inclined surface; 19, inner inclined surface; 20, grinding disc; 21, cutting disc. DETAILED DESCRIPTION

[0024] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all the embodiments.

[0025] See also Figures 1 to 7The present embodiment provides a cutting mechanism for the extrusion processing of power pipelines, including a base plate 1, and clamping components are provided on both sides of the top surface of the base plate 1, wherein one clamping component is fixed to the base plate 1, and the other clamping component is slidably connected to the base plate 1. A moving component is installed on one side of the top surface of the base plate 1 close to a clamping component slidably connected to the base plate 1, and the moving component is used to drive a clamping component slidably connected to the base plate 1 to move. A two-axis moving platform is installed in the middle of the top surface of the base plate 1, and the two-axis moving platform is located between the two clamping components. A cutting component is installed on the top of the two-axis moving platform, and a grinding component is installed on the cutting component.

[0026] A clamping assembly can be used to clamp the pipe while it is being polished at the polishing station after the pipe is cut. In combination with a two-axis moving platform and a polishing assembly, the pipe end can be polished directly after the pipe is cut, reducing subsequent processing steps and improving product production efficiency.

[0027] The utilization rate of the clamping components is greatly improved, which not only realizes the auxiliary cutting work but also the auxiliary grinding work. There is no need to add equipment for grinding work, which reduces the equipment investment cost of enterprises in the production and processing of power pipelines.

[0028] The clamping assembly includes a vertical cylinder 2 arranged on the top surface of the base plate 1, and the inner wall of the vertical cylinder 2 is symmetrically slidably connected with a clamping plate 3, and the inner wall of the vertical cylinder 2 is rotatably connected with a bidirectional screw 4 through a bearing. The two clamping plates 3 are respectively threadedly connected to the two ends of the bidirectional screw 4 through a first threaded hole. A first motor 5 is fixed to the top of the vertical cylinder 2, and the output end of the first motor 5 is fixed to the end of the bidirectional screw 4. Among the two clamping assemblies, the vertical cylinder 2 of the clamping assembly that is slidably connected to the base plate 1 is slidably connected to the surface of the base plate 1, and the vertical cylinder 2 of the clamping assembly that is fixedly connected to the base plate 1 is fixed to the surface of the base plate 1.

[0029] The clamping assembly works by driving the first motor 5 to rotate and driving the bidirectional screw 4 to rotate, so that the two clamping plates 3 are brought closer to each other and the power pipeline can be clamped by the clamping plates 3;

[0030] Specifically, the power pipeline is extruded by an extruder and then cooled and shaped in a cooling tank. After cooling and shaping, it is transported by a pipeline conveying device. The pipeline conveying device conveys the pipeline to the base plate 1. The pipeline first passes through a clamping assembly fixed to the base plate 1, and then passes through a clamping assembly slidably connected to the base plate 1. After the pipeline is moved into place, the two clamping assemblies work simultaneously to clamp the pipeline.

[0031] The moving component includes a second screw 6 rotatably connected to the top surface of the base plate 1 through a bearing, and the lower end of a vertical cylinder 2 slidably connected to the base plate 1 is threadedly connected to the second screw 6 through a second threaded hole. A second motor 7 is fixed to the top of the base plate 1, and one end of the second screw 6 is fixed to the output end of the second motor 7. When the moving component is working, the second motor 7 is driven to rotate, thereby driving the second screw 6 to rotate, thereby driving a clamping component slidably connected to the base plate 1 to move.

[0032] The two-axis mobile platform includes a Y-axis mobile plate 8 slidably connected to the top of the base plate 1 through a first linear slide rail, a Y-axis electric push rod 9 is fixed to the top of the base plate 1, and the extended end of the Y-axis electric push rod 9 is fixed to the outer wall of the Y-axis mobile plate 8, and the top of the Y-axis mobile plate 8 is slidably connected to the X-axis mobile plate 10 through a second linear slide rail, and an X-axis electric push rod 11 is fixed to the top of the Y-axis mobile plate 8, and the extended end of the X-axis electric push rod 11 is fixed to the outer wall of the X-axis mobile plate 10. By extending or retracting the Y-axis electric push rod 9, the Y-axis mobile plate 8 can be driven to slide, and by driving the X-axis electric push rod 11 to extend or retract, the X-axis mobile plate 10 can be driven to slide;

[0033] The X-axis moving plate 10 and the Y-axis moving plate 8 cooperate to drive the cutting assembly to move in two directions, so that the cutting assembly moves to complete the cutting of the pipe. Subsequently, the X-axis moving plate 10 and the Y-axis moving plate 8 cooperate to enable the two grinding assemblies to face the ends of the two sections of the cut pipe respectively.

[0034] After the cutting is completed and the positions of the two grinding assemblies are adjusted to face the ends of the two sections of pipes, the X-axis electric push rod 11 is driven to work, so that the X-axis movable plate 10 moves, and the grinding assembly is moved to the side close to the clamping assembly fixed to the base plate 1, so that the grinding assembly grinds the end of the pipe clamped by the clamping assembly fixed to the base plate 1, and then the moving assembly is driven to work at the same time, so that a clamping assembly sliding with the base plate 1 clamps the cut pipe and approaches the grinding assembly until it contacts the grinding assembly and is polished.

[0035] The cutting assembly includes a rotating shaft 12 rotatably connected to the top surface of the X-axis moving plate 10 through a bearing, a cutting blade 21 is fixed to the middle of the rotating shaft 12, a driven gear 13 is fixed to one end of the rotating shaft 12, a third motor 14 is fixed to the upper end of the X-axis moving plate 10, and a driving gear 15 meshing with the driven gear 13 is fixed to the output end of the third motor 14;

[0036] During cutting, the third motor 14 is driven to rotate, which drives the driving gear 15 to rotate the driven gear 13, thereby driving the rotating shaft 12 to rotate, so that the cutting blade 21 rotates at high speed to perform cutting work.

[0037] The grinding assembly includes grinding discs 16 symmetrically fixed to both ends of the rotating shaft 12. A groove 17 is formed on the side of the two grinding discs 16 facing away from each other. The groove 17 has an outer inclined surface 18 located on the outer ring portion and an inner inclined surface 19 located on the inner ring portion. A grinding sheet 20 is fixed to each of the outer inclined surface 18 and the inner inclined surface 19.

[0038] After the cutting is completed and the position of the grinding assembly is adjusted, that is, the two grinding discs 16 are respectively facing the ends of the two pipe sections, and then the X-axis 10 moving plate moves to move the grinding assembly to the side close to the clamping assembly fixed to the base plate 1, the grinding disc 16 close to the side contacts the end of the pipe section on the side, and the grinding sheet 20 on the outer inclined surface 18 can grind the outer edge of the pipe end, and the grinding sheet 20 on the inner inclined surface 19 can grind the inner edge of the pipe end;

[0039] Then, a clamping assembly sliding on the bottom plate 1 clamps the cut power pipe and moves to the side close to the grinding assembly, so that the end of the power pipe on this side contacts the groove 17 of the grinding disc 16 on this side for grinding.

[0040] Although the embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and variations may be made to these embodiments without departing from the principles and spirit of the present invention, and the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A cutting mechanism for extrusion processing of electric power pipes, characterized in that: It comprises a base plate (1), and clamping components are provided on both sides of the top surface of the base plate (1), one of the clamping components is fixed to the base plate (1), and the other clamping component is slidably connected to the base plate (1); A moving component is installed on the top surface of the base plate (1) on one side close to a clamping component slidably connected to the base plate (1), and the moving component is used to drive the clamping component slidably connected to the base plate (1) to move closer to or away from another clamping component; A two-axis movable platform is installed in the middle of the top surface of the base plate (1), the two-axis movable platform is located between the two clamping components, a cutting component is installed on the top of the two-axis movable platform, and a grinding component is installed on the cutting component; The two-axis movable platform comprises a Y-axis movable plate (8) slidably connected to the top of the base plate (1) via a first linear slide rail, a Y-axis electric push rod (9) is fixed to the top of the base plate (1), and the protruding end of the Y-axis electric push rod (9) is fixed to the outer wall of the Y-axis movable plate (8), and the top of the Y-axis movable plate (8) is slidably connected to the X-axis movable plate (10) via a second linear slide rail, and the top of the Y-axis movable plate (8) is fixed to the X-axis electric push rod (11), and the protruding end of the X-axis electric push rod (11) is fixed to the outer wall of the X-axis movable plate (10); The cutting assembly comprises a rotating shaft (12) rotatably connected to the top surface of the X-axis movable plate (10) via a bearing, a cutting blade (21) being fixed to the middle of the rotating shaft (12), a driven gear (13) being fixed to one end of the rotating shaft (12), a third motor (14) being fixed to the upper end of the X-axis movable plate (10), and a driving gear (15) being meshed with the driven gear (13) being fixed to the output end of the third motor (14); The grinding assembly comprises grinding discs (16) symmetrically fixed at both ends of the rotating shaft (12), and grooves (17) are formed on the sides of the two grinding discs (16) facing away from each other, and the grooves (17) have an outer inclined surface (18) located on the outer ring part and an inner inclined surface (19) located on the inner ring part, and grinding sheets (20) are fixed on the outer inclined surface (18) and the inner inclined surface (19).

2. The cutting mechanism for electric power pipeline extrusion processing according to claim 1, characterized in that: The clamping assembly includes a vertical cylinder (2) arranged on the top surface of the base plate (1), the inner wall of the vertical cylinder (2) is symmetrically slidably connected to a clamping plate (3), the inner wall of the vertical cylinder (2) is rotatably connected to a bidirectional screw (4) through a bearing, the two clamping plates (3) are respectively threadedly connected to the two ends of the bidirectional screw (4) through a first threaded hole, a first motor (5) is fixed to the top of the vertical cylinder (2), the output end of the first motor (5) is fixed to the end of the bidirectional screw (4), and of the two clamping assemblies, the vertical cylinder (2) of the clamping assembly that is slidably connected to the base plate (1) is slidably connected to the surface of the base plate (1), and the vertical cylinder (2) of the clamping assembly that is fixedly connected to the base plate (1) is fixed to the surface of the base plate (1).

3. The cutting mechanism for electric power pipeline extrusion processing according to claim 2, characterized in that: The moving assembly comprises a second screw (6) rotatably connected to the top surface of the base plate (1) via a bearing, the lower end of a vertical cylinder (2) slidably connected to the base plate (1) being threadedly connected to the second screw (6) via a second threaded hole, a second motor (7) being fixed to the top of the base plate (1), and one end of the second screw (6) being fixed to the output end of the second motor (7).