Mixing tank for sponge production

Abstract

The utility model relates to the technical field of material mixing equipment, and particularly discloses a material mixing tank for sponge production, which comprises a tank body, the tank body is spherical, the top and the bottom of the tank body are respectively provided with a feeding channel and a discharging channel, the feeding channel is opposite to the discharging channel, a circular ring is rotatably arranged in the tank body, and the circular ring is arranged in the tank body. According to the mixing tank for sponge production, in the feeding, mixing and discharging processes of raw materials, the situation that the materials are unsmooth in circulation or blocked is effectively reduced, during feeding, the raw materials can smoothly enter the tank body, accumulation and blockage at the feeding channel are avoided, the production efficiency is improved, and the production cost is reduced. When the materials are mixed, the materials can be fully and uniformly mixed, the phenomenon of local material stagnation is avoided, when the materials are discharged, the materials can quickly and stably flow out of the tank body, the problem of blocking a discharging channel is avoided, the processing efficiency is effectively improved, and the practicability is high.

Description

Technical Field

[0001] The utility model belongs to the technical field of mixing equipment, in particular to a mixing tank for sponge production. Background Art

[0002] Sponge is a porous, soft and highly absorbent material, widely used in cleaning, sound insulation, thermal insulation and other fields. When sponge is produced, a mixing tank is required to evenly mix different raw materials (such as foaming agents, catalysts, polymers, etc.). It is one of the key equipment to ensure the stable quality of sponge products.

[0003] In the existing mixing tank technology for sponge production, due to the adhesiveness of sponge raw materials, it is inevitable that the raw materials will easily have poor circulation during the loading, mixing and unloading processes, resulting in problems such as accumulation, jamming and uneven mixing, which affects the processing efficiency and product quality. Improvements are needed. To this end, a mixing tank for sponge production is proposed. Utility Model Content

[0004] The purpose of the utility model is to provide a mixing tank for sponge production to solve the problems raised in the above background technology.

[0005] In order to achieve the above-mentioned purpose, the utility model adopts the following technical scheme: a mixing tank for sponge production, comprising a tank body, the tank body is arranged in a spherical shape, the top and bottom of the tank body are respectively provided with a loading channel and a unloading channel, the loading channel is opposite to the unloading channel, a circular ring is rotatably arranged in the tank body, a circular disc is fixedly installed in the middle of the circular ring, the circular disc is provided with evenly distributed through holes, cross bars are respectively rotatably arranged on the loading channel and the unloading channel, the ends of the cross bars are fixedly installed with feeding rods, the feeding rods are respectively arranged in the loading channel and the unloading channel, and a driving part for driving the circular ring, the circular disc, the cross bar and the feeding rod to rotate is provided on the side of the tank body.

[0006] Preferably, the driving member includes a motor fixedly mounted on the side of the tank body, a double transmission wheel rotatably arranged on the side of the tank body, a driven wheel fixedly mounted on the ends of two sets of cross bars, and belts respectively mounted on the double transmission wheel and the two sets of driven wheels.

[0007] Preferably, the motor output shaft end is fixedly mounted to the middle of the dual transmission wheel, the dual transmission wheel rotating shaft end is fixedly mounted to the ring rotating shaft end, and the belt is respectively meshed and connected to the dual transmission wheel and the driven wheel.

[0008] Preferably, the ring is set to be hollow, and is provided with evenly distributed water spray holes on the ring. A water inlet pipe is provided on the side of the tank body that rotates away from the motor. The water inlet pipe is fixedly installed on the end of the ring rotating shaft, and the water inlet pipe is connected to the ring. A rotating joint is provided at the end of the water inlet pipe.

[0009] Preferably, valves are provided on the water spray holes.

[0010] Preferably, a temperature sensor and a heating resistance wire are respectively provided on the inner wall of the tank.

[0011] Preferably, a controller is provided on the outer wall of the tank, and the controller is electrically connected to the motor, the temperature sensor, and the heating resistance wire respectively.

[0012] In summary, compared with the prior art, the beneficial effects of the present invention are:

[0013] 1. The utility model provides the tank body, the feeding channel, the unloading channel, the circular ring, the circular disc, the through hole, the cross bar, the feeding rod, and the cooperation between the driving parts, which can effectively reduce the occurrence of poor material flow or blockage during the feeding, mixing and unloading of raw materials. When loading, the raw materials can enter the tank body smoothly to avoid accumulation and jamming in the feeding channel. When mixing, the materials can be fully and evenly mixed without local material stagnation. When unloading, the materials can flow out of the tank body quickly and stably without clogging the unloading channel. The game effectively improves processing efficiency and has strong practicality.

[0014] 2. The utility model can automatically clean the inner wall of the tank by arranging the ring, the water spray hole, the water inlet pipe, the rotary joint, and the cooperation between the valves, thereby reducing the difficulty and cost of maintenance and having strong practicality. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 It is a three-dimensional structural diagram of the utility model;

[0016] Figure 2 This is a top view of the structure of the utility model;

[0017] Figure 3 This is a bottom view of the structure of the utility model;

[0018] Figure 4 This is a structural diagram of the ring and disc of the present utility model.

[0019] Legend:

[0020] 1. Tank body; 2. Loading channel; 3. Unloading channel; 4. Ring; 5. Disc; 6. Through hole; 7. Cross bar; 8. Feed rod; 9. Driving part; 91. Motor; 92. Double transmission wheel; 93. Driven wheel; 94. Belt; 10. Water spray hole; 11. Water inlet pipe; 12. Rotary joint; 13. Valve. DETAILED DESCRIPTION

[0021] The following will be combined with the accompanying drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0022] See also Figure 1-4 , the utility model provides a technical solution:

[0023] A mixing tank for sponge production, comprising a tank body 1, the tank body 1 being configured in a spherical shape, a feeding channel 2 and a feeding channel 3 being respectively provided on the top and bottom of the tank body 1, the feeding channel 2 being directly opposite to the feeding channel 3, a ring 4 being rotatably provided in the tank body 1, a disc 5 being fixedly installed in the middle of the ring 4, and a through-hole 6 being evenly distributed on the disc 5, a cross bar 7 being rotatably provided on the feeding channel 2 and the feeding channel 3, a feeding rod 8 being fixedly installed at each end of the cross bar 7, the feeding rod 8 being respectively provided in the feeding channel 2 and the feeding channel 3, and a through-hole 6 being provided on the side of the tank body 1. The driving member 9 is used to drive the ring 4, the disc 5, the cross bar 7, and the feeding rod 8 to rotate. The driving member 9 includes a motor 91 fixedly mounted on the side of the tank body 1, a double transmission wheel 92 rotatably arranged on the side of the tank body 1, a driven wheel 93 fixedly mounted on the ends of the two groups of cross bars 7, and a belt 94 respectively sleeved on the double transmission wheel 92 and the two groups of driven wheels 93. The output shaft end of the motor 91 is fixedly mounted on the middle part of the double transmission wheel 92, the rotating shaft end of the double transmission wheel 92 is fixedly mounted on the rotating shaft end of the ring 4, and the belt 94 is respectively meshed and connected with the double transmission wheel 92 and the driven wheel 93.

[0024] When the mixing tank for sponge production is used, the raw materials enter the tank body 1 through the feeding channel 2, and the motor 91 is started. The output shaft of the motor 91 rotates to drive the double transmission wheel 92 to rotate. On the one hand, the double transmission wheel 92 drives the driven wheel 93 at the end of the cross bar 7 to rotate through the belt 94, so that the cross bar 7 and the material passing rod 8 fixedly installed at the end of the cross bar 7 rotate in the feeding channel 2 and the unloading channel 3. On the other hand, the rotating shaft end of the double transmission wheel 92 is fixedly installed with the rotating shaft end of the ring 4, so the double transmission wheel 92 drives the ring 4 to rotate, and the disc 5 fixedly installed in the middle of the ring 4 also rotates accordingly. During loading, the rotation of the feeding rod 8 prevents the raw materials from accumulating and getting stuck in the feeding channel 2, so that the raw materials can smoothly enter the tank body 1. During mixing, the rotation of the disc 5 causes the materials to continuously flow and mix through the evenly distributed through holes 6 on the disc 5. At the same time, the rotation of the ring 4 also drives the materials to be further mixed, avoiding the phenomenon of local material stagnation on the outer wall of the tank body 1. During unloading, the rotation of the feeding rod 8 ensures that the materials can flow out of the tank body 1 quickly and stably from the unloading channel 3, reducing the occurrence of poor material flow or blockage of the unloading channel 3, and effectively improving the processing efficiency.

[0025] The ring 4 is set to be hollow, and is provided with evenly distributed water spray holes 10 on the ring 4. A water inlet pipe 11 is provided on the side of the tank body 1 that is rotated away from the motor 91. The water inlet pipe 11 is fixedly installed on the rotating shaft end of the ring 4 and is connected to the ring 4. A rotary joint 12 is provided at the end of the water inlet pipe 11;

[0026] When the inner wall of the tank body 1 needs to be cleaned, the rotary joint 12 at the end of the water inlet pipe 11 is used to connect the pipe. The rotary joint 12 at the end of the water inlet pipe 11 ensures that the water inlet pipe 11 can continuously supply water while rotating. After the water flows through the pipe and the water inlet pipe 11 into the ring 4, it is sprayed out from the water spray holes 10 evenly distributed on the ring 4 and sprayed onto the inner wall of the tank body 1 to flush the inner wall of the tank body 1, thereby automatically completing the cleaning work of the inner wall of the tank body 1 and reducing the maintenance difficulty and cost.

[0027] The water spray holes 10 are each provided with a valve 13;

[0028] During the mixing process, since the pressure of the material on the valve 13 is relatively small, the valve 13 is in a closed state, preventing the material from entering the water spray hole 10, avoiding the water spray hole 10 from being blocked and affecting the subsequent cleaning function. When cleaning, water enters the ring 4 through the water inlet pipe 11, and the water pressure overcomes the force of the valve 13, causing the valve 13 to open, and water is sprayed out from the water spray hole 10 to flush the inner wall of the tank body 1, thereby cleaning the inner wall of the tank body 1.

[0029] The inner wall of the tank body 1 is provided with a temperature sensor and a heating resistance wire;

[0030] A temperature sensor and a heating resistance wire are installed on the inner wall of the tank body 1 to monitor and adjust the temperature inside the tank body 1 to ensure temperature stability during the mixing process.

[0031] The outer wall of the tank body 1 is provided with a controller, which is electrically connected to the motor 91, the temperature sensor, and the heating resistance wire respectively;

[0032] Setting up a controller can automatically control each component of the device.

[0033] Working principle:

[0034] When the mixing tank for sponge production is used, the raw materials enter the tank body 1 through the feeding channel 2, and the motor 91 is started. The output shaft of the motor 91 rotates to drive the double transmission wheel 92 to rotate. On the one hand, the double transmission wheel 92 drives the driven wheel 93 at the end of the cross bar 7 to rotate through the belt 94, so that the cross bar 7 and the material passing rod 8 fixedly installed at the end of the cross bar 7 rotate in the feeding channel 2 and the unloading channel 3. On the other hand, the rotating shaft end of the double transmission wheel 92 is fixedly installed with the rotating shaft end of the ring 4, so the double transmission wheel 92 drives the ring 4 to rotate, and the disc 5 fixedly installed in the middle of the ring 4 also rotates accordingly. During feeding, the rotation of the feeding rod 8 prevents the raw materials from accumulating and getting stuck in the feeding channel 2, so that the raw materials can enter the tank body 1 smoothly. During mixing, the rotation of the disc 5 causes the materials to continuously flow and mix through the evenly distributed through holes 6 on the disc 5. At the same time, the rotation of the ring 4 also drives the materials to be further mixed, thus avoiding the phenomenon of local material stagnation on the outer wall of the tank body 1. During unloading, the rotation of the feeding rod 8 ensures that the materials can flow out of the tank body 1 quickly and stably from the unloading channel 3, thus reducing the occurrence of poor material flow or blockage of the unloading channel 3, thereby effectively improving the processing efficiency.

[0035] When the inner wall of the tank body 1 needs to be cleaned, the rotary joint 12 at the end of the water inlet pipe 11 is used to connect the pipe. The rotary joint 12 at the end of the water inlet pipe 11 ensures that the water inlet pipe 11 can continuously supply water while rotating. After the water flows through the pipe and the water inlet pipe 11 and enters the ring 4, it is sprayed out from the water spray holes 10 evenly distributed on the ring 4 and sprayed onto the inner wall of the tank body 1, flushing the inner wall of the tank body 1, thereby automatically completing the cleaning work of the inner wall of the tank body 1, reducing the difficulty and cost of maintenance;

[0036] During the mixing process, since the pressure of the material on the valve 13 is relatively small, the valve 13 is in a closed state, preventing the material from entering the water spray hole 10, and preventing the water spray hole 10 from being blocked and affecting the subsequent cleaning function. When cleaning, water enters the ring 4 through the water inlet pipe 11, and the water pressure overcomes the force of the valve 13, causing the valve 13 to open, and water is sprayed out from the water spray hole 10 to flush the inner wall of the tank body 1, thereby cleaning the inner wall of the tank body 1;

[0037] A temperature sensor and a heating resistance wire are installed on the inner wall of the tank body 1 to monitor and adjust the temperature inside the tank body 1 to ensure temperature stability during the mixing process.

[0038] The above is only a preferred specific implementation method of the present invention, but the protection scope of the present invention is not limited to this. Any technician familiar with the technical field within the technical scope disclosed by the present invention can make equivalent replacements or changes based on the technical solution and utility model concept of the present invention, which should be covered by the protection scope of the present invention.

Claims

1. A mixing tank for sponge production, comprising a tank body (1), characterized in that: The tank body (1) is configured to be spherical, and a feeding channel (2) and a feeding channel (3) are respectively provided on the top and bottom of the tank body (1), and the feeding channel (2) is directly opposite to the feeding channel (3). A circular ring (4) is rotatably provided in the tank body (1), and a circular disc (5) is fixedly installed in the middle of the circular ring (4). The circular disc (5) is provided with evenly distributed through holes (6). A cross bar (7) is rotatably provided on the feeding channel (2) and the feeding channel (3), and a feeding rod (8) is fixedly installed at the end of each cross bar (7). The feeding rod (8) is respectively provided in the feeding channel (2) and the feeding channel (3). A driving member (9) for driving the circular ring (4), the circular disc (5), the cross bar (7), and the feeding rod (8) to rotate is provided on the side of the tank body (1).

2. A mixing tank for sponge production according to claim 1, characterized in that: The driving member (9) comprises a motor (91) fixedly mounted on the side of the tank body (1), a double transmission wheel (92) rotatably mounted on the side of the tank body (1), a driven wheel (93) fixedly mounted on the ends of the two sets of cross bars (7), and belts (94) respectively mounted on the double transmission wheel (92) and the two sets of driven wheels (93).

3. A mixing tank for sponge production according to claim 2, characterized in that: The output shaft end of the motor (91) is fixedly mounted on the middle of the double transmission wheel (92), the rotating shaft end of the double transmission wheel (92) is fixedly mounted on the rotating shaft end of the ring (4), and the belt (94) is respectively meshed and connected with the double transmission wheel (92) and the driven wheel (93).

4. A mixing tank for sponge production according to claim 1, characterized in that: The circular ring (4) is configured to be hollow, and is provided with evenly distributed water spray holes (10). A water inlet pipe (11) is provided on the side of the tank body (1) that is rotatably away from the motor (91). The water inlet pipe (11) is fixedly mounted on the rotating shaft end of the circular ring (4), and the water inlet pipe (11) is connected to the circular ring (4). A rotary joint (12) is provided at the end of the water inlet pipe (11).

5. A mixing tank for sponge production according to claim 4, characterized in that: Each of the water spray holes (10) is provided with a valve (13).

6. A mixing tank for sponge production according to claim 1, characterized in that: The inner wall of the tank body (1) is respectively provided with a temperature sensor and a heating resistance wire.

7. A mixing tank for sponge production according to claim 1, characterized in that: The outer wall of the tank body (1) is provided with a controller, and the controller is electrically connected to the motor (91), the temperature sensor, and the heating resistance wire respectively.

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