Battery box cover lining in-mold pre-embedding equipment

By designing in-mold pre-embedded equipment for the battery box cover bushing, automatic loading and unloading of the bushing is achieved, solving the problems of high labor intensity and low efficiency caused by manual installation, improving production efficiency and installation accuracy, and reducing the rate of missing embedded parts.

CN223302093UActive Publication Date: 2025-09-05CHONGQING YUHAOFEI INTELLIGENT TECH CO LTD
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Patent Information

Application Number
CN202422618662.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-10-29
Publication Date
2025-09-05
Estimated Expiration
2034-10-29

AI Technical Summary

Technical Problem

The installation process of the existing battery box cover bushing relies on manual labor, resulting in high labor intensity, low production efficiency, high cost, inaccurate installation and poor assembly stability.

Method used

A battery box cover bushing in-mold embedded equipment is designed. The feeding mechanism, transfer mechanism, multi-axis manipulator and pushing mechanism are used to realize the automatic loading and unloading of bushings. Proximity switch detection and different sizes of sleeve heads are used to adapt to bushings of different specifications.

Benefits of technology

It realizes the automated production of bushings, reduces labor costs, improves production efficiency and accuracy, reduces missing embedded parts, adapts to bushings of different sizes, and ensures production safety.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model belongs to the technical field of automation equipment, and discloses in-mold pre-embedding equipment for a lining of a battery box cover, which comprises a feeding mechanism, a transferring mechanism is mounted on the feeding mechanism in a butt joint manner, a multi-axis manipulator is mounted on the transferring mechanism in a butt joint manner, and the multi-axis manipulator is mounted on a forming machine table. The output end of the multi-axis manipulator is connected with a placing frame; by the adoption of the structural design, automatic feeding and discharging are achieved, labor cost is saved, production efficiency and production takt are guaranteed, the occurrence rate of the problem of missing embedding of inserts is reduced under the effect of a proximity switch, and product quality is improved. And moreover, the bushing heads with different sizes are used, so that the bushings with different specifications and sizes can be pre-embedded and mounted, and the use adaptability is ensured.
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Description

Technical Field

[0001] The utility model belongs to the technical field of automation equipment, and in particular relates to an in-mold pre-embedded device for a battery box cover bushing. Background Art

[0002] The battery box cover bushing is an important component of the battery box of an electric vehicle. It is mainly used to fix and protect the battery and battery circuit. As an important part of the battery box of an electric vehicle, the battery box cover bushing plays an important role in ensuring the safety and stable operation of the battery.

[0003] The applicant found that most of the bushings nowadays are installed manually, and the number of bushings is large, so the labor intensity of the workers is high, and the production efficiency is low, the cycle is slow, the labor cost is high, and the problem of missing embedded parts is prone to occur. In addition, the bushings are small in size, so manual installation is inconvenient and difficult to position, so the installation accuracy is low, and low accuracy means low assembly stability. Utility Model Content

[0004] In view of the problems raised by the above background technology, the purpose of the present utility model is to provide a battery box cover liner in-mold embedded device.

[0005] In order to achieve the above technical objectives, the technical solutions adopted by this utility model are as follows:

[0006] A battery box cover bushing in-mold pre-embedded device includes a feeding mechanism, a transfer mechanism is connected to the feeding mechanism, a multi-axis manipulator is connected to the transfer mechanism, the multi-axis manipulator is installed on a molding machine, and the output end of the multi-axis manipulator is connected to a display rack;

[0007] The feeding mechanism includes a feeding workbench and a material placing table, the placing rack is matched with the material placing table, and the material placing table is equipped with a plurality of pushing mechanisms;

[0008] The transfer mechanism includes a transfer platform, the transfer platform is equipped with a linear guide rail, and the material swinging platform is installed on the linear guide rail;

[0009] The pushing mechanism includes a mounting plate, a bracket and a sleeve column are installed on the mounting plate, a proximity switch is installed on the bracket, a telescopic cylinder is installed on the mounting plate, a movable plate is installed on the output end of the telescopic cylinder, a top cylinder is installed on the movable plate, the top cylinder is sleeved on the outside of the sleeve column, and a sleeve head is connected to the end of the sleeve column.

[0010] It is further defined that the loading workbench is installed with an automatic robot. Such a design realizes the automatic loading of the bushing and improves the intelligent effect.

[0011] It is further defined that there are two groups of linear guide rails, which are installed in parallel on the transfer platform. Such a design can realize alternating loading, thereby reducing waiting time and improving loading efficiency.

[0012] It is further defined that a guardrail is installed around the feeding mechanism, and such a design improves production safety.

[0013] It is further defined that a material unloading conveyor line is installed on the side of the loading mechanism. Such a design realizes the automatic unloading of the display rack and improves the intelligent effect.

[0014] The beneficial effects of adopting the utility model are:

[0015] The structural design of the utility model realizes automatic loading and unloading, saves labor costs, and ensures production efficiency and production rhythm;

[0016] The structural design of the utility model reduces the incidence of the problem of missing embedded parts under the effect of the proximity switch, and can realize the pre-embedded installation of bushings of different specifications and sizes by using sleeves of different sizes, thereby ensuring the adaptability of use. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] The present invention can be further described by way of non-limiting examples given in the accompanying drawings;

[0018] Figure 1 This is a structural schematic diagram of an embodiment of a battery box cover bushing in-mold pre-embedded device of the utility model;

[0019] Figure 2 This is a partial structural diagram of an embodiment of a battery box cover bushing in-mold embedded device of the utility model;

[0020] Figure 3 This is a schematic diagram of the structure of the material placing table of an embodiment of the battery box cover liner in-mold pre-embedded equipment of the utility model;

[0021] Figure 4 This is a schematic diagram of the pushing mechanism structure of an embodiment of a battery box cover bushing in-mold pre-embedded device of the utility model;

[0022] Figure 5 This is a schematic cross-sectional view of the pushing mechanism of an embodiment of a battery box cover bushing in-mold pre-embedded device of the utility model;

[0023] Figure 6 for Figure 1 A in the middle is an enlarged structural diagram;

[0024] The main component symbols are described as follows:

[0025] Loading mechanism 1; transfer mechanism 2; multi-axis manipulator 3; forming machine 4; placement rack 5; pushing mechanism 6; automatic robot 7; guardrail 8; unloading conveyor line 9;

[0026] Loading table 101; material placement table 102; transfer table 201; linear guide rail 202;

[0027] Mounting plate 601; bracket 602; sleeve column 603; proximity switch 604; telescopic cylinder 605; moving plate 606; top cylinder 607; sleeve head 608. DETAILED DESCRIPTION

[0028] In order to enable those skilled in the art to better understand the present invention, the technical solution of the present invention is further described below with reference to the accompanying drawings and embodiments.

[0029] Example 1:

[0030] like Figures 1 to 6 As shown, the utility model is a battery box cover liner in-mold embedded equipment, including a feeding mechanism 1, the feeding mechanism 1 is connected to the transfer mechanism 2, the transfer mechanism 2 is connected to the multi-axis manipulator 3, the multi-axis manipulator 3 is installed on the molding machine 4, and the output end of the multi-axis manipulator 3 is connected to the display rack 5;

[0031] The loading mechanism 1 includes a loading workbench 101 and a material placing table 102. The placing rack 5 matches the material placing table 102. The material placing table 102 is equipped with a plurality of pushing mechanisms 6.

[0032] The transfer mechanism 2 includes a transfer platform 201, the transfer platform 201 is installed with a linear guide rail 202, and the material swinging platform 102 is installed on the linear guide rail 202;

[0033] The pushing mechanism 6 includes a mounting plate 601, on which a bracket 602 and a sleeve column 603 are installed. The bracket 602 is installed with a proximity switch 604. The mounting plate 601 is installed with a telescopic cylinder 605. A movable plate 606 is installed at the output end of the telescopic cylinder 605. The movable plate 606 is installed with a top cylinder 607. The top cylinder 607 is sleeved on the outside of the sleeve column 603. The end of the sleeve column 603 is connected with a sleeve head 608.

[0034] In this embodiment, when using a battery box cover bushing in-mold pre-embedded device, the bushing is directly placed on the sleeve head 608. Under the effect of the proximity switch 604, it can be detected whether the bushing is placed, and the top tube 607 serves the purpose of limiting the position;

[0035] After the bushing is installed on the pushing mechanism 6, the linear guide 202 runs to move the swing table 102 to the waiting position, and the multi-axis manipulator 3 runs to lift the swing table 102 through the placing frame 5, thereby achieving the purpose of the multi-axis manipulator 3 driving the swing table 102 to move, and the multi-axis manipulator 3 moves the swing table 102 to the processing position in the molding machine 4, and then the pushing mechanism 6 runs to move the bushing from the swing table 102 to the molding machine 4 for processing. The operation mode of the pushing mechanism 6 is that the telescopic cylinder 605 runs to move the pushing moving plate 606, thereby driving the ejector 607 to move, thereby achieving the movement of the ejector 607 outside the sleeve column 603, thereby achieving the purpose of ejecting the bushing on the sleeve head 608 out of the sleeve head 608 and into the processing position on the molding machine 4, thereby achieving the purpose of bushing transfer;

[0036] While the multi-axis manipulator 3 is in operation, the next batch of bushings can be loaded onto the loading workbench 101 , thereby ensuring the production rhythm.

[0037] Example 2:

[0038] like Figure 1 As shown, as another embodiment, the loading workbench 101 is installed with an automatic robot 7. This design realizes the automatic loading of the bushing and improves the intelligent effect. There is no limitation on the way of placing the bushing on the sleeve head 608. It can be manual loading or intelligent loading of other corresponding automated equipment to ensure the adaptability range of loading.

[0039] Example 3:

[0040] like Figure 1 、 Figure 2 As shown, as another embodiment, there are two groups of linear guide rails 202, which are installed in parallel on the transfer platform 201. Such a design can realize alternating loading, thereby reducing waiting time and improving loading efficiency. Among them, the number and operating angle of the linear guide rails 202 can be determined according to specific circumstances, and it is only necessary to prevent interference.

[0041] Example 4:

[0042] like Figure 1 、 Figure 2 As shown, as another embodiment, a guardrail 8 is installed around the feeding mechanism 1. Such a design improves production safety. The guardrail 8 is preferably made of wire mesh, which can provide protection while facilitating observation of the operating conditions.

[0043] Embodiment 5:

[0044] like Figure 1As shown, as another embodiment, a unloading conveyor line 9 is installed on the side of the loading mechanism 1. This design realizes the automatic unloading of the display rack 5 and improves the intelligent effect. The unloading conveyor line 9 is preferably a stainless steel conveyor belt with strong impact resistance.

[0045] The above embodiments are merely illustrative of the principles and effects of the present invention and are not intended to limit the present invention. Anyone skilled in the art may modify or alter the above embodiments without departing from the spirit and scope of the present invention. Therefore, all equivalent modifications or alterations made by persons skilled in the art without departing from the spirit and technical principles disclosed herein shall be covered by the claims of the present invention.

Claims

1. A battery box cover liner in-mold pre-embedded device, comprising a feeding mechanism (1), characterized in that: The feeding mechanism (1) is docked with a transfer mechanism (2), the transfer mechanism (2) is docked with a multi-axis manipulator (3), the multi-axis manipulator (3) is installed on a molding machine (4), and the output end of the multi-axis manipulator (3) is connected to a placement rack (5); The feeding mechanism (1) comprises a feeding workbench (101) and a material placing table (102), the placing frame (5) matches the material placing table (102), and the material placing table (102) is equipped with a plurality of pushing mechanisms (6); The transfer mechanism (2) comprises a transfer platform (201), the transfer platform (201) is equipped with a linear guide rail (202), and the swing platform (102) is equipped with the linear guide rail (202); The pushing mechanism (6) comprises a mounting plate (601), the mounting plate (601) being mounted with a bracket (602) and a sleeve column (603), the bracket (602) being mounted with a proximity switch (604), the mounting plate (601) being mounted with a telescopic cylinder (605), the output end of the telescopic cylinder (605) being mounted with a movable plate (606), the movable plate (606) being mounted with a top cylinder (607), the top cylinder (607) being sleeved on the outside of the sleeve column (603), and the end of the sleeve column (603) being connected with a sleeve head (608).

2. The battery box cover bushing in-mold pre-embedded device according to claim 1, characterized in that: The loading workbench (101) is equipped with an automatic robot (7).

3. The battery box cover bushing in-mold pre-embedded device according to claim 2, characterized in that: There are two groups of linear guide rails (202) which are installed in parallel on the transfer platform (201).

4. The battery box cover bushing in-mold pre-embedded device according to claim 3, characterized in that: A guardrail (8) is installed around the feeding mechanism (1).

5. The battery box cover bushing in-mold pre-embedded device according to claim 4, characterized in that: A material unloading conveying line (9) is installed on the side of the loading mechanism (1).