Polaroid transport box inter-station transfer trolley
By designing a transfer truck between polarizer transport boxes, precise positioning of guide grooves and guide columns, the limiting parts reduce shaking, and the sealing bag prevents damage, solving the problems of low efficiency, high intensity and safety hazards during polarizer transportation, and achieving efficient and safe transportation effects.
Patent Information
- Application Number
- CN202422272275.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-18
- Publication Date
- 2025-09-05
- Estimated Expiration
- 2034-09-18
AI Technical Summary
In the prior art, polarizer transport boxes have problems such as low efficiency, high working intensity and safety hazards during the transfer process.
A polarizer transport box between stations is designed, including components such as bracket body, limiting parts, sealing bags and straps. Through precise positioning of guide grooves and guide columns, the limiting parts reduce shaking, sealing bags prevent damage, and straps are fixed, achieving multi-layer stacking and safe transportation.
It improves the efficiency of polarizer transportation, reduces working intensity and safety hazards, reduces the risk of shaking and damage of the transport box, and saves space.
Smart Images

Figure CN223302741U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of polaroid transport, in particular to an inter-station transfer trolley for transporting polaroid transport boxes. Background Art
[0002] Polarizers, also known as polarizing films, are a key component in liquid crystal display imaging. Their special characteristics require proper protection during transportation to prevent damage and performance degradation. Polarizer shipping boxes are specially designed for storing and transporting polarizers. Typical polarizer shipping boxes weigh over 50kg, while larger ones can reach nearly 100kg. When fully loaded with polarizers, a single box can weigh nearly 300kg, making transportation a challenging process. Currently, polarizer shipping boxes are typically stacked on pallets for recycling within the factory or across borders, from the manufacturer to the manufacturer that loads the polarizers into the boxes and then to the manufacturer that processes the polarizers. This can easily cause the boxes to shake or even fall during transportation, potentially damaging the polarizers. During this recycling process, most boxes are manually lifted and transported, which is labor-intensive and unsafe. Utility Model Content
[0003] To this end, the technical problem to be solved by the present invention is to overcome the problems of low efficiency, high work intensity and safety hazards in the manual handling of polarizer transport boxes in the prior art, and thus provide a polarizer transport box inter-station transfer trolley, which reduces the work intensity and safety hazards of handling transport boxes and improves handling efficiency.
[0004] In order to solve the above technical problems, the utility model provides a polarizer transport box inter-station transfer trolley, comprising:
[0005] The bracket body is vertically layered, with a plurality of guide grooves and a plurality of guide posts respectively provided on the top and bottom of the bracket body, the guide grooves and the guide posts being contoured and matched, a sealing plate being horizontally provided at the bottom of the bracket body, a slide bar extending in a first direction being provided on each layer of the bracket body, and casters being provided at the bottom of the bracket body;
[0006] A limiting member is provided on both sides of each layer of the bracket body along the first direction, and the limiting member is configured to be able to slide along the sliding rod and rotate and be fixed with the sliding rod as the rotation axis.
[0007] In one embodiment of the present invention, a sealing bag and a binding belt are further included. The sealing bag is larger than the bracket body and is used to be sleeved on the outside of the bracket body. The binding belt is used to bind the sealing bag and the edges of the sealing plate.
[0008] In one embodiment of the present invention, a forklift positioning hole is provided at the bottom of the sealing plate.
[0009] In one embodiment of the present invention, a brake is provided at the bottom of the bracket body.
[0010] In one embodiment of the present invention, the height from the bottom layer of the bracket body to the ground is H, and H is greater than 300 mm and less than 700 mm.
[0011] In one embodiment of the present invention, one side of each layer of the bracket body along the first direction is set as an entrance, and the other side is set with an anti-collision buffer pad.
[0012] In one embodiment of the present invention, the bracket body is provided with an anti-fool-proof flap at the entrance of each layer, the anti-fool-proof flap includes a counterweight part, a baffle connected to the counterweight part, and a flip shaft connected between the counterweight part and the baffle, the flip shaft is rotatably connected to the bracket body, the anti-fool-proof flap has a vertical state and a horizontal state, wherein the weight of the counterweight part is greater than the weight of the baffle.
[0013] In one embodiment of the present invention, it also includes a limit flap, and the bracket body is provided with the limit flap on both sides of each layer along the second direction, the limit flap is rotatably connected to the bracket body, the limit flap is provided with a lock tongue, and the bracket body is provided with a bayonet corresponding to the lock tongue. When the limit flap is in a horizontal state, the lock tongue is engaged with the bayonet, the limit flap is provided with a latch, and the bracket body is provided with a latch hole corresponding to the latch, and when the limit flap is in a vertical state, the latch is inserted into the latch hole.
[0014] In one embodiment of the present invention, the support body is provided with an anti-jump pressure plate on the top of each layer.
[0015] In one embodiment of the present invention, the limiting member includes a limiting rod, a first clamp and a second clamp that clamp the limiting rod from both sides, and a plurality of adjusting bolts, the first clamp and the second clamp each include an upper clamp and a lower clamp that are connected, wherein the lower clamp of the first clamp and the second clamp clamps the sliding rod, and the upper clamp of the first clamp and the second clamp clamps the limiting rod, and the plurality of adjusting bolts respectively pass through the screw holes of the upper clamp of the first clamp and the second clamp, and the through hole of the limiting rod to fix the limiting rod, the first clamp and the second clamp, and the plurality of adjusting bolts are distributed along the length direction of the upper clamp.
[0016] The above technical solution of the utility model has the following beneficial effects compared with the prior art:
[0017] The polarizer transport box inter-station transfer trolley described in the present invention provides guide grooves and guide columns on the top and bottom of the bracket body respectively, and can use the guide grooves and guide columns to accurately position and achieve the effect of stacking multiple transport boxes, effectively saving space; a sealing plate is provided at the bottom of the main bracket to cooperate with the sealing bag to seal the bottom of the bracket body, thereby reducing the damage to the polarizer by moisture and air; by providing limiters on the left and right sides of each layer to limit the left and right sides of the transport box, the shaking of the transport box during the movement of the transfer trolley is reduced, and it can even be avoided from leaving the bracket body, and the limiter can be used to rotate to avoid the transport box so that the transport box can completely enter the interior of the bracket body; the limiter can be used to match transport boxes of different sizes along the slide bar, thereby improving the compatibility of the trolley. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] In order to make the content of the utility model easier to understand, the utility model is further described in detail below based on the specific embodiments of the utility model and in conjunction with the accompanying drawings, wherein
[0019] Figure 1 This is a schematic diagram of the structure of the inter-station transfer trolley for polarizer transport boxes in a preferred embodiment of the present utility model;
[0020] Figure 2 for Figure 1 A schematic structural diagram of a side view of an inter-station transfer trolley for a polarizer transport box without a sealed bag is shown;
[0021] Figure 3 for Figure 2 A schematic structural diagram of a cross-sectional view of a polarizer transport box inter-station transfer trolley is shown;
[0022] Figure 4 This is a schematic structural diagram of two stacked inter-station transfer carts for polarizer transport boxes in a preferred embodiment of the present invention;
[0023] Figure 5 for Figure 3 A partial enlarged view of point A shown;
[0024] Figure 6 for Figure 3 A schematic structural diagram of another partial enlarged view of position A shown;
[0025] Figure 7 for Figure 1 A partial enlarged view of the limiting member shown;
[0026] Figure 8 This is a structural diagram of the preferred embodiment of the present invention when the anti-fool flap is in a vertical state;
[0027] Figure 9 for Figure 8The structural diagram of the anti-fool flap when it is in a horizontal state
[0028] Explanation of the reference numerals in the specification: 1. bracket body; 11. guide groove; 12. forklift positioning hole; 13. caster; 14. brake; 15. guide column; 16. latch hole; 17. latch; 18. slide bar; 19. sealing plate; 2. sealing bag; 3. anti-collision cushion; 4. anti-jump pressure plate; 5. transport box; 6. foolproof flap; 61. counterweight; 62. flip axis; 63. baffle; 7. limit flap; 71. lock tongue; 72. latch; 8. entrance; 9. limit piece; 91. first clamp; 91a. upper clamp; 91b. lower clamp; 92. second clamp; 92a. upper clamp; 92b. lower clamp; 93. first adjusting bolt; 94. limit rod; 95. second adjusting bolt; H, height; Y, first direction; X, second direction. DETAILED DESCRIPTION
[0029] The present invention will be further described below with reference to the accompanying drawings and specific embodiments so that those skilled in the art can better understand the present invention and implement it. However, the embodiments are not intended to limit the present invention.
[0030] Example
[0031] Reference Figure 1 、 4 As shown in FIG. 7 , in one embodiment of the present invention, a polarizer transport box inter-station transfer trolley is disclosed, comprising:
[0032] The bracket body 1 is made of metal and has three vertical layers for supporting and accommodating three transport boxes 5 respectively. A guide column 15 is provided at each of the four corners of the top of the bracket body 1, and a guide column 15 is provided at each of the four corners of the bottom of the bracket body 1. The guide columns 15 and the guide grooves 11 are arranged one-to-one, and the guide grooves 11 and the guide columns 15 are matched in shape. A sealing plate 19 is fixedly provided horizontally at the bottom of the bracket body 1 and at a position higher than the guide grooves 11. Each layer of the bracket body 1 is provided with a slide rod 18 extending along a first direction Y, and the first direction Y is the width direction of the bracket body 1. The bottom of the bracket body 1 is provided with multiple casters 13 to push the trolley to move;
[0033] A limiter 9 is provided on both sides of each layer of the bracket body 1 along the first direction Y. The limiter 9 is configured to be able to slide along the slide bar 18 and rotate with the slide bar 18 as the rotation axis, such as rotating from a horizontal state to a vertical state and finally fixing the transport box 5 to limit the first direction Y to prevent the transport box 5 from shaking or falling off.
[0034] Reference Figure 1As shown, it also includes a sealing bag 2 and a strap. The sealing bag 2 is at least larger than one of the bracket bodies 1 and is used to be sleeved on the outside of the bracket body 1. The volume of the sealing bag 2 can also be larger than the volume of more than two bracket bodies 1 to seal multiple stacked carts. The strap is used to tie the sealing bag 2 and the edges of the sealing plate 19 so that a sealed space is formed inside the sealing bag 2 to prevent dust, moisture, and oxygen from entering the interior of the cart and causing damage to the polarizer.
[0035] Reference Figure 1 As shown, two forklift positioning holes 12 are provided at the bottom of the sealing plate 19 , and the forklift transports the trolley through the forklift positioning holes 12 , which can effectively prevent the trolley from slipping.
[0036] Reference Figure 1 As shown, a brake 14 is provided at the bottom of the bracket body 1. When the trolley is pushed to the designated workstation, the brake 14 can be raised to ensure that the casters 13 leave the ground to prevent the trolley from moving uncontrolled.
[0037] Reference Figure 2 As shown, the height H from the bottom layer of the bracket body 1 to the ground is H, which is greater than 300 mm and less than 700 mm. Since the fork tines of the elevator have a minimum descent height H, the lowest loading layer height H of the trolley is limited.
[0038] Reference Figure 1 and 3 As shown, the bracket body 1 is set as an entrance 8 on the same side of each layer along the first direction Y. The elevator sends the transport box 5 into the trolley through the entrance 8. An anti-collision buffer pad 3 is provided on the other side of the bracket body 1. The anti-collision buffer pad 3 is preferably made of rubber. Since the inertia of the polarizer transport box 5 is large after being loaded into the trolley, the anti-collision buffer rubber pad can effectively prevent the polarizer transport box 5 from colliding with the bracket body 1, thereby avoiding damage to the bracket body 1 after collision.
[0039] Reference Figure 1 、 8As shown in Figure 9, the bracket body 1 is provided with an anti-fool flap 6 at the entrance 8 of each layer, and the anti-fool flap 6 is outside the bracket body 1 relative to the limiter 9, and the anti-fool flap 6 includes a counterweight portion 61, a baffle 63 connected to the counterweight portion 61, and a flip shaft 62 connected between the counterweight portion 61 and the baffle 63. The flip shaft 62 is rotatably connected to the bracket body 1. The anti-fool flap 6 has two states, horizontal and vertical. The weight of the counterweight portion 61 is greater than the weight of the baffle 63. In the absence of external force, the anti-fool flap 6 will automatically flip over so that the counterweight part 61 is located at the bottom of the baffle 63 and abuts against the bracket body 1 and is limited, and the baffle 63 is in a vertical state, which is used to limit the transport box 5 located in the trolley; under the action of the external thrust of the trolley, such as the horizontal thrust of the transport box 5, the baffle 63 can be flipped to a state where it is in the same horizontal plane as each layer of partitions, so that the transport box 5 can enter the interior of the trolley. The function of the anti-fool flip plate 6 is to prevent the operator from not raising the limiter 9 due to negligence after putting in the polarizer transport box 5, thereby causing the polarizer transport box 5 to fall and damage the polarizer or injure the operator.
[0040] Reference Figure 3 、 5 As shown in FIG6 , the limiting flap 7 is further included. The bracket body 1 is provided with the limiting flap 7 on both sides of each layer along the second direction X. The limiting flap 7 is used to fix the transport box 5 located in the trolley on both sides along the second direction X to prevent the transport box 5 from shaking during movement. Specifically, the limiting flap 7 is rotatably connected to the bracket body 1 through a hinge. A locking tongue 71 is provided on the back of the limiting flap 7. The bracket body 1 is provided with a bayonet 17 corresponding to the locking tongue 71. The bayonet 17 A spring is provided inside. When the limit flap 7 is in a horizontal state, the lock tongue 71 is engaged with the latch pin 17 to fix the limit flap 7. The limit flap 7 is provided with a latch pin 72. The bracket body 1 is provided with a latch pin hole 16 corresponding to the latch pin 72. When the limit flap 7 is in a vertical state, the latch pin 72 that is exactly aligned with the latch pin 72 is inserted into the latch pin hole 16 to fix the vertical state of the limit flap 7. The second direction X is the thickness direction of the bracket body 1.
[0041] Reference Figure 3 As shown, the bracket body 1 is provided with an anti-jump pressure plate 4 on the top of each layer. A small gap is maintained between the anti-jump pressure plate 4 and the upper surface of the polarizer transport box 5, which can effectively prevent the polarizer transport box 5 from vertical displacement and vibration during the transportation of the trolley, thereby avoiding shaking, scattering and damage of the polarizer inside the transport box 5.
[0042] Reference Figure 7As shown, the limiting member 9 includes a limiting rod 94, a first clamp 91 and a second clamp 92 that clamp the limiting rod 94 from both sides, a first adjusting bolt 93 and a second adjusting bolt 95, the first clamp 91 and the second clamp 92 both include an upper clamp 91a / 92a and a lower clamp 91b / 92b that are connected, wherein the lower clamp 91b / 92b of the first clamp 91 and the second clamp 92 clamp the sliding rod 18, the upper clamp 91a / 92a of the first clamp 91 and the second clamp 92 clamp the limiting rod 94, the first adjusting bolt 93 and the second clamp 95 are connected, and the lower clamp 91b / 92b of the first clamp 91 and the second clamp 92 clamp the sliding rod 18, the upper clamp 91a / 92a of the first clamp 91 and the second clamp 92 clamp the limiting rod 94, the first adjusting bolt 93 and the second The adjusting bolts 95 respectively pass through the screw holes of the upper clamps 91a / 92a of the first clamp 91 and the second clamp 92, and the through holes of the limiting rod 94 to fix the limiting rod 94, the first clamp 91 and the second clamp 92. The first adjusting bolts 93 and the second adjusting bolts 95 are distributed along the length direction of the upper clamp 91a / 92a, so that the two upper clamps 91a / 92a fully clamp the limiting rod 94 from both sides; when it is necessary to slide or flip the limiting member 9, manually rotate the first adjusting bolts 93 and the second adjusting bolts 95 to loosen the first clamp 91 and the second clamp 92.
[0043] The working principle of the inter-station transfer trolley for polarizer transport boxes described in the utility model is:
[0044] After the box 5 is fully loaded, the anti-fouling flap 6 is restored to its vertical position. When the box 5 is fully loaded, the horizontal limit member 9 is manually flipped to a vertical position and slid to abut against both sides of the box 5 and tighten the adjusting bolt 93 to complete the limitation of the box 5 along the first direction Y. Then, the horizontal limit baffle 63 is flipped to a vertical position and the latch 72 is inserted into the latch hole 16 to complete the limitation of the box 5 along the second direction X. If it is necessary to stack the trolleys, the trolley can be lifted by the elevator to the top of another trolley so that the four guide columns 15 are accurately inserted into the four guide grooves 11 respectively to complete the stacking. Finally, the sealed bag 2 is put on the trolley, and the bag opening of the sealed bag 2 is tied to the edge of the sealing plate 19 with a strap, and the trolley is pushed to the corresponding station.
[0045] Obviously, the above embodiments are merely examples for clarity of explanation and are not intended to limit the implementation methods. Those skilled in the art will readily appreciate that other variations or modifications based on the above descriptions are possible. It is not necessary and impossible to enumerate all implementation methods here. Obvious variations or modifications arising therefrom remain within the scope of protection of the present invention.
Claims
1. A polarizer transport box inter-station transfer trolley, characterized in that: include, The bracket body is vertically layered, with a plurality of guide grooves and a plurality of guide posts respectively provided on the top and bottom of the bracket body, the guide grooves and the guide posts being contoured and matched, a sealing plate being horizontally provided at the bottom of the bracket body, a slide bar extending in a first direction being provided on each layer of the bracket body, and casters being provided at the bottom of the bracket body; A limiting member is provided on both sides of each layer of the bracket body along the first direction, and the limiting member is configured to be able to slide along the sliding rod and rotate and be fixed with the sliding rod as the rotation axis.
2. The inter-station transfer vehicle for polarizer transport boxes according to claim 1, characterized in that: It also includes a sealing bag and a binding belt. The sealing bag is larger than the bracket body and is used to be sleeved on the outside of the bracket body. The binding belt is used to bind the sealing bag and the edges of the sealing plate.
3. The inter-station transfer vehicle for polarizer transport boxes according to claim 1, characterized in that , a forklift positioning hole is provided at the bottom of the sealing plate.
4. The inter-station transfer vehicle for polarizer transport boxes according to claim 1, characterized in that: A brake is provided at the bottom of the bracket body.
5. The inter-station transfer vehicle for polarizer transport boxes according to claim 1, characterized in that: The height from the bottom layer of the bracket body to the ground is H, and H is greater than 300 mm and less than 700 mm.
6. The inter-station transfer vehicle for polarizer transport boxes according to claim 1, characterized in that: The support body is provided with an entrance on one side along the first direction of each layer, and an anti-collision buffer pad on the other side.
7. The inter-station transfer vehicle for polarizer transport boxes according to claim 6, characterized in that: The bracket body is provided with an anti-fool-proof flap at the entrance of each layer, and the anti-fool-proof flap includes a counterweight part, a baffle connected to the counterweight part, and a flip shaft connected between the counterweight part and the baffle, and the flip shaft is rotatably connected to the bracket body. The anti-fool-proof flap has a vertical state and a horizontal state, wherein the weight of the counterweight part is greater than the weight of the baffle.
8. The inter-station transfer vehicle for polarizer transport boxes according to claim 1, characterized in that: The bracket body further includes a limit flap, and the limit flaps are provided on both sides of each layer along the second direction. The limit flap is rotatably connected to the bracket body, and the limit flap is provided with a locking tongue. The bracket body is provided with a bayonet corresponding to the locking tongue. When the limit flap is in a horizontal state, the locking tongue is engaged with the bayonet. The limit flap is provided with a latch, and the bracket body is provided with a latch hole corresponding to the latch. When the limit flap is in a vertical state, the latch is inserted into the latch hole.
9. The inter-station transfer vehicle for polarizer transport boxes according to claim 1, characterized in that: The bracket body is provided with an anti-jump pressure plate on the top of each layer.
10. The inter-station transfer vehicle for polarizer transport boxes according to claim 1, characterized in that: The limiting member includes a limiting rod, a first clamp and a second clamp that clamp the limiting rod from both sides, and a plurality of adjusting bolts, the first clamp and the second clamp each include an upper clamp and a lower clamp that are connected, wherein the lower clamp of the first clamp and the second clamp clamps the sliding rod, and the upper clamp of the first clamp and the second clamp clamps the limiting rod, and the plurality of adjusting bolts respectively pass through the screw holes of the upper clamp of the first clamp and the second clamp, and the through hole of the limiting rod to fix the limiting rod, the first clamp and the second clamp, and the plurality of adjusting bolts are distributed along the length direction of the upper clamp.