Surface treatment equipment for bolts

Abstract

The utility model discloses surface treatment equipment for bolts, which belongs to the technical field of bolt surface treatment and comprises a reaction tank, treatment liquid is contained in the reaction tank, a motor seat is fixedly connected onto the left side wall of the reaction tank, and a motor is mounted on the motor seat. Mounting seats are fixedly connected to the left and right ends of the reaction tank, rotating holes are formed in the pair of mounting seats, driven shafts are rotatably connected in the rotating holes, a driving shaft is fixedly connected to the output end of the motor, a transmission belt is arranged between the driving shaft and the driven shafts, and a reaction hopper is arranged at the inner end of the reaction tank; according to the scheme, a traditional fixing mode between the barrel and the sealing cover is abandoned, the feeding and discharging process is greatly simplified, the operation efficiency can be effectively improved, meanwhile, treatment liquid makes full contact with bolts through the high-frequency and small-amplitude forward and reverse rotating material shifting rod sets, the bolt treatment uniformity can be improved, and the stability and consistency of the treatment quality are ensured.

Description

Technical Field

[0001] The utility model relates to the technical field of bolt surface treatment, and more specifically, to a surface treatment device for bolts. Background Art

[0002] Bolts are a common mechanical part. They are cylindrical threaded fasteners that are matched with nuts. During the processing and production of bolts, in order to complete tasks such as rust prevention, the surface of the bolts needs to be treated, such as immersing the bolts in a corresponding treatment liquid.

[0003] The authorized utility model patent with announcement number CN212335297U discloses a device called "A special rotating barrel device for bolt surface treatment". By setting up a barrel 2, a first gear disc 8 and a drive motor 13, the barrel 2 can rotate around its axis, thereby causing the bolts to roll in the barrel 2, so that the bolts in the barrel 2 are fully in contact with the treatment agent in the reaction tank, thereby improving the uniformity of the bolt surface treatment.

[0004] The above patent has the following problems in actual application: during the loading and unloading of the bolts, multiple locking parts are required to fix and disassemble the cylinder 2 and the sealing cover 4, which is time-consuming and labor-intensive. During the rotation of the cylinder 2, the frequent collisions between the internal bolts and the sealing cover 4 can easily cause the sealing cover 4 to loosen or even be damaged; secondly, the rotation of the first gear disc 8 drives the cylinder 2 to rotate around its axis, thereby causing a certain amount of bolts to roll in the cylinder 2. The bolts located on the inner side of the cylinder 2, especially at the center, cannot always fully contact the treatment liquid. Utility Model Content

[0005] 1. Technical problems to be solved

[0006] In response to the problems existing in the prior art, the purpose of the present utility model is to provide a surface treatment equipment for bolts. This solution greatly simplifies the loading and unloading process by abandoning the traditional fixing method between the cylinder and the sealing cover, which can effectively improve the operating efficiency. At the same time, through the high-frequency and small-amplitude forward and reverse rotation of the material rod group, the treatment liquid is fully in contact with the bolt, which can improve the uniformity of the bolt treatment and ensure the stability and consistency of the treatment quality.

[0007] 2. Technical solution

[0008] In order to solve the above problems, the present invention adopts the following technical solutions.

[0009] A surface treatment device for bolts, comprising a reaction tank, wherein a treatment liquid is contained in the reaction tank, a motor seat is fixedly connected to the left side wall of the reaction tank, a motor is installed on the motor seat, and mounting seats are fixedly connected to the left and right ends of the reaction tank, a pair of mounting seats are provided with a rotating hole, a driven shaft is rotatably connected in the rotating hole, the output end of the motor is fixedly connected to the driving shaft, a transmission belt is provided between the driving shaft and the driven shaft, a reaction bucket is provided at the inner end of the reaction tank, a plurality of seepage holes distributed at equal intervals are provided on the surface of the reaction bucket, the driven shaft passes through the reaction bucket, and the front and rear ends of the reaction bucket are fixedly connected to the reaction tank with a receiving plate and a positioning plate respectively, the outer end of the driven shaft is fixedly connected to a three-row material diverter rod group, the outer end of the driven shaft is also fixedly connected to a pair of transverse plates, and a screen is fixedly connected between the pair of transverse plates.

[0010] Furthermore, the cross section of the reaction bucket is arc-shaped, and the driven shaft is arranged at the center of the reaction bucket. A discharge portion is provided on one side of the reaction bucket close to the receiving plate, and the discharge portion is lower than the horizontal height of the driven shaft.

[0011] Furthermore, the holes in the discharge portion and the screen are smaller than the size of the bolts, the distance between the ends of a pair of transverse plates away from each other matches the length of the reaction bucket, and the width of the screen matches the inner diameter of the reaction bucket.

[0012] Furthermore, the material shifting rods on the three rows of the material shifting rod groups are arranged at equal intervals, and the material shifting rods on the two adjacent rows of the material shifting rod groups are staggered, and the length of the material shifting rods matches the inner diameter specification of the reaction bucket.

[0013] Furthermore, a transmission component is provided on the front side of the reaction tank, and the upper surface of the receiving plate is configured as a smooth inclined surface.

[0014] 3. Beneficial effects

[0015] Compared with the prior art, the advantages of the present invention are:

[0016] This solution significantly simplifies the loading and unloading process by abandoning the traditional fixing method between the cylinder and the sealing cover, which can effectively improve operational efficiency. At the same time, the high-frequency and small-amplitude forward and reverse rotation of the material lever group allows the processing liquid to fully contact the bolts, which can improve the uniformity of bolt processing and ensure the stability and consistency of the processing quality. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 It is a three-dimensional diagram of the utility model;

[0018] Figure 2 It is a side sectional view of the utility model;

[0019] Figure 3 It is a schematic diagram of the structure among the driven shaft, the material-moving rod and the screen in the present invention.

[0020] Description of the numbers in the figure:

[0021] 1. Reaction tank; 2. Motor base; 3. Motor; 4. Mounting base; 5. Driven shaft; 6. Drive belt; 7. Reaction bucket; 701. Seepage hole; 702. Discharge part; 8. Receiving plate; 9. Positioning plate; 10. Material push rod group; 11. Horizontal plate; 12. Screen; 13. Transmission component. DETAILED DESCRIPTION

[0022] The technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the drawings in the embodiments of the present invention; it is obvious that the described embodiments are only part of the embodiments of the present invention, rather than all the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative work are within the scope of protection of the present invention.

[0023] In the description of this utility model, it should be noted that the terms "upper," "lower," "inner," "outer," "top / bottom," and the like, indicating orientations or positional relationships, are based on the orientations or positional relationships shown in the accompanying drawings and are intended solely to facilitate the description of this utility model and simplify the description. They are not intended to indicate or imply that the devices or components referred to must have a specific orientation, be constructed, or operate in a specific orientation. Therefore, they should not be construed as limitations on this utility model. Furthermore, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance.

[0024] In the description of this utility model, it should be noted that, unless otherwise expressly specified or limited, the terms "installed," "provided with," "mounted / connected," and "connected" should be understood in a broad sense. For example, "connected" can mean a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium, or it can be internal communication between two components. For those skilled in the art, the specific meanings of the above terms in this utility model can be understood according to the specific circumstances.

[0025] Example 1:

[0026] See also Figure 1-3, a surface treatment device for bolts, including a reaction tank 1, the reaction tank 1 contains a treatment liquid, a motor base 2 is fixedly connected to the left wall of the reaction tank 1, a motor 3 is installed on the motor base 2, the left and right ends of the reaction tank 1 are fixedly connected to mounting bases 4, a pair of mounting bases 4 are provided with rotating holes, a driven shaft 5 is rotatably connected in the rotating holes, the output end of the motor 3 is fixedly connected to a driving shaft, a transmission belt 6 is provided between the driving shaft and the driven shaft 5, a reaction bucket 7 is provided at the inner end of the reaction tank 1, a plurality of equally spaced seepage holes 701 are provided on the surface of the inner reaction bucket 7, the driven shaft 5 passes through the reaction bucket 7, and a receiving plate 8 and a positioning plate 9 are fixedly connected between the front and rear ends of the reaction bucket 7 and the reaction tank 1, respectively. The outer end of the driving shaft 5 is fixedly connected to a three-row feed rod group 10. The feed rods on the three-row feed rod group 10 are arranged at equal intervals, and the feed rods on the two adjacent rows of feed rod groups 10 are staggered. The length of the feed rod matches the inner diameter specification of the reaction bucket 7. When the bolts are subjected to Dacromet infiltration treatment, the motor 3 drives the driven shaft 5 and the three-row feed rod group 10 at the outer end of the driven shaft 5 to perform high-frequency and small-amplitude forward and reverse rotations, thereby shifting the bolts accumulated at the bottom. The bolts are placed at no more than 50% of the volume of the reaction bucket 7 to ensure the feeding effect of the feed rod group 10, so that the treatment liquid penetrates from the gaps between the bolts and fully contacts the bolt surface, thereby improving the reaction efficiency and treatment effect.

[0027] See also Figure 1-3 The outer end of the driven shaft 5 is also fixedly connected to a pair of transverse plates 11, and a screen 12 is fixedly connected between the pair of transverse plates 11. The screen holes on the discharge portion 702 and the screen 12 are smaller than the size specifications of the bolts. The spacing between the ends of the pair of transverse plates 11 away from each other matches the length specifications of the reaction bucket 7. The width of the screen 12 matches the inner diameter specifications of the reaction bucket 7. The cross section of the reaction bucket 7 is an arc shape, and the driven shaft 5 is arranged at the center of the reaction bucket 7. A discharge portion 702 is provided on the side of the reaction bucket 7 close to the receiving plate 8, and the discharge portion 702 is low. At the horizontal height of the driven shaft 5, a transmission component 13 is provided on the front side of the reaction tank 1, and the upper surface of the receiving plate 8 is set as a smooth inclined surface. After the bolts are treated with Dacromet infiltration, the motor 3 is started to drive the driven shaft 5 and the transverse plate 11 and the screen 12 to deflect to one side of the discharge part 702. The treated bolts can be moved to the receiving plate 8 without bringing out excess treatment liquid from the reaction bucket 7. The bolts slide onto the transmission component 13 through the receiving plate 8 with a smooth upper surface and an inclined surface, and are then operated by the transmission component 13 for subsequent curing and cooling treatment.

[0028] When using this equipment, personnel first start the motor 3 to drive the driven shaft 5 to rotate, and rotate the material rod group 10, the horizontal plate 11 and the screen 12 to the position outside the reaction bucket 7, then put the bolts into the reaction bucket 7, and then use the motor 3 to drive the three-row material rod group 10 to rotate into the reaction bucket 7 and perform high-frequency and small-amplitude forward and reverse rotation, so that the bolts accumulated in a group are moved at high frequency and in a small amplitude, allowing the processing liquid to penetrate from the gaps between the bolts and fully contact the bolt surface. When unloading, the motor 3 drives the horizontal plate 11 and the screen 12 to the side. One end of the discharge portion 702 is deflected, and when the bolt is operated onto the receiving plate 8, it can be ensured that excess processing liquid will not be brought out from the reaction bucket 7. Finally, the bolt is transported to the transmission component 13 through the receiving plate 8 for subsequent processing. Compared with the existing technology, the utility model greatly simplifies the loading and unloading process by abandoning the traditional fixing method between the cylinder and the sealing cover, which can effectively improve the operating efficiency. At the same time, the high-frequency and small-amplitude forward and reverse rotation of the material rod group 10 makes the processing liquid fully contact with the bolt, which can improve the uniformity of the bolt processing and ensure the stability and consistency of the processing quality.

[0029] The above description is merely a preferred embodiment of the present invention; however, the scope of protection of the present invention is not limited thereto. Any person skilled in the art who, within the technical scope disclosed in the present invention, makes equivalent substitutions or modifications based on the technical solutions and improved concepts of the present invention shall be covered by the scope of protection of the present invention.

Claims

1. A surface treatment device for bolts, comprising a reaction tank (1), wherein a treatment liquid is contained in the reaction tank (1), characterized in that: A motor seat (2) is fixedly connected to the left side wall of the reaction pool (1), a motor (3) is mounted on the motor seat (2), mounting seats (4) are fixedly connected to the left and right ends of the reaction pool (1), a pair of mounting seats (4) are provided with a rotating hole, a driven shaft (5) is rotatably connected in the rotating hole, an output end of the motor (3) is fixedly connected to a driving shaft, a transmission belt (6) is provided between the driving shaft and the driven shaft (5), and a reaction bucket (7) is provided at the inner end of the reaction pool (1). The surface of the reaction bucket (7) is provided with a plurality of seepage holes (701) distributed at equal intervals. The driven shaft (5) is provided through the reaction bucket (7). A receiving plate (8) and a positioning plate (9) are fixedly connected between the front and rear ends of the reaction bucket (7) and the reaction pool (1), respectively. The outer end of the driven shaft (5) is fixedly connected to a three-row material-moving rod group (10). The outer end of the driven shaft (5) is also fixedly connected to a pair of transverse plates (11). A screen (12) is fixedly connected between the pair of transverse plates (11).

2. The bolt surface treatment device according to claim 1, characterized in that: The cross section of the reaction bucket (7) is arc-shaped, and the driven shaft (5) is arranged at the center of the reaction bucket (7). A discharge portion (702) is provided on one side of the reaction bucket (7) close to the receiving plate (8), and the discharge portion (702) is lower than the horizontal height of the driven shaft (5).

3. The bolt surface treatment device according to claim 2, characterized in that: The mesh holes on the discharge portion (702) and the screen (12) are both smaller than the size specifications of the bolts, the distance between the ends of a pair of transverse plates (11) that are away from each other matches the length specifications of the reaction bucket (7), and the width of the screen (12) matches the inner diameter specifications of the reaction bucket (7).

4. The bolt surface treatment device according to claim 2, characterized in that: The material shifting rods on the three rows of the material shifting rod groups (10) are all arranged at equal intervals, and the material shifting rods on the two adjacent rows of the material shifting rod groups (10) are all staggered. The length of the material shifting rods matches the inner diameter specification of the reaction bucket (7).

5. The bolt surface treatment device according to claim 1, characterized in that: A transmission component (13) is provided on the front side of the reaction tank (1), and the upper surface of the receiving plate (8) is provided as a smooth inclined surface.

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