Automatic lubricating device for setting machine track

Abstract

The utility model discloses an automatic lubricating device for a setting machine track, which comprises a controller, a first conveying pipeline, a second conveying pipeline, a mixing regulating valve, a high-temperature oil can, an oil gas pipe and a nozzle, the mixing regulating valve is provided with a first input port, a second input port and an output port, and the high-temperature oil can is used for containing high-temperature lubricating oil. One end of the first conveying pipeline is connected with the high-temperature oil can, the other end of the first conveying pipeline is connected with the mixing adjusting valve, one end of the second conveying pipeline is used for inputting compressed air, the other end of the second conveying pipeline is connected with a second input port of the mixing adjusting valve, and one end of the oil gas pipe is connected with an output port of the mixing adjusting valve. The other end of the oil gas pipe is connected with the nozzle; and the nozzle is used for spraying high-temperature lubricating oil to a track of the setting machine. By means of the mode, the nozzle can be controlled by the controller to spray high-temperature lubricating oil to the track of the setting machine, manual operation is not needed, time and labor are saved, and production efficiency is improved.

Description

Technical Field

[0001] The utility model relates to the technical field of track maintenance, in particular to an automatic lubrication device for a track of a setting machine. Background Art

[0002] Forming work plays an important role in the production process of the entire printing and dyeing industry. The significance of forming is to standardize the fabric, make the fabric width consistent and the size and shape stable, which can improve the feel of the fabric and enhance the appearance quality of the fabric.

[0003] At present, the printing and dyeing industry basically uses hot air setting machines to use hot air to dry and treat fabrics to set the fabrics. The hot air setting machine uses a needle plate on a track to fix the fabric and passes the fabric through the high-temperature oven of the heat setting machine to set the fabric.

[0004] Since the track and needle plate run in a high-temperature environment for a long time, the track will not run smoothly during use, and the machine will need to be stopped for maintenance due to jamming. The purchased setting machine does not have an automatic track lubrication device, so it is necessary to manually add high-temperature lubricating oil to the track of the hot air setting machine at regular intervals, which is time-consuming and labor-intensive in production, greatly reducing production efficiency. Utility Model Content

[0005] (1) Technical problems solved

[0006] In view of the deficiencies in the prior art, the utility model provides an automatic lubrication device for a track of a setting machine, which can solve the above technical problems.

[0007] (2) Technical solution

[0008] To solve the above technical problems, the present invention provides the following technical solution: an automatic lubrication device for a track of a setting machine, comprising a controller, a first solenoid valve electrically connected to the controller, a second solenoid valve electrically connected to the controller, a mixing regulating valve and a nozzle, wherein the mixing regulating valve is provided with a first input port, a second input port and an output port, and is characterized in that it also includes: a high-temperature oil pot for accommodating high-temperature lubricating oil; a first delivery pipe, one end of which is connected to the output port of the high-temperature oil pot and the other end is connected to the first input port of the mixing regulating valve, wherein the first solenoid valve is arranged in the first delivery pipe; a second delivery pipe, one end of which is used to input compressed air and the other end is connected to the second input port of the mixing regulating valve, wherein the second solenoid valve is arranged in the second delivery pipe; an oil and gas pipe, one end of which is connected to the output port of the mixing regulating valve and the other end is connected to the nozzle; wherein the nozzle faces the track of the setting machine and is used to spray high-temperature lubricating oil toward the track of the setting machine.

[0009] Preferably, it further comprises an air compressor, the output port of which is connected to one end of the second delivery pipeline.

[0010] Preferably, the mixing regulating valve is arranged on one side of the track of the setting machine through a mounting plate.

[0011] Preferably, the mounting plate is extended with an extension plate in the shape of a long strip and arranged along the length direction of the track, wherein a screw rod is arranged above the extension plate and is rotated by a support frame, and a sliding block is threadedly connected to the screw rod, so that the sliding block moves along the screw rod when the screw rod rotates, and the nozzle is arranged on the sliding block to move synchronously with the sliding block.

[0012] Preferably, it further comprises a driving motor electrically connected to the controller, wherein a rotating shaft of the driving motor is connected to the screw rod so as to drive the screw rod to rotate through the driving motor.

[0013] Preferably, it further comprises a heater and a temperature sensor electrically connected to the controller, wherein the temperature sensor and the heater are both arranged in the high-temperature oil pot.

[0014] (3) Beneficial effects

[0015] Compared with the prior art, the present invention provides an automatic lubrication device for a shaping machine track, which has the following beneficial effects: the automatic lubrication device for a shaping machine track disclosed in the present invention includes a controller, a first delivery pipe, a second delivery pipe, a mixing control valve, a high-temperature oil pot, an oil and gas pipe, and a nozzle, wherein the mixing control valve has a first input port, a second input port, and an output port, the high-temperature oil pot is used to contain high-temperature lubricating oil, one end of the first delivery pipe is connected to the high-temperature oil pot, the other end of the first delivery pipe is connected to the mixing control valve, one end of the second delivery pipe is used to input compressed air, the other end of the second delivery pipe is connected to the second input port of the mixing control valve, one end of the oil and gas pipe is connected to the output port of the mixing control valve, the other end of the oil and gas pipe is connected to the nozzle, and the nozzle is used to spray high-temperature lubricating oil toward the shaping machine track. In this way, the present invention can control the nozzle to spray high-temperature lubricating oil toward the shaping machine track through the controller, without the need for manual operation, saving time and effort, and improving production efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 A three-dimensional diagram of the automatic lubrication device for the track of the setting machine of the utility model;

[0017] Figure 2 for Figure 1 The first partial structural diagram in FIG;

[0018] Figure 3 for Figure 1Schematic diagram of the second partial structure in ;

[0019] Figure 4 for Figure 1 Schematic diagram of the third partial structure in ;

[0020] Figure 5 for Figure 1 Schematic diagram of the connection structure of the controller of the automatic lubrication device. DETAILED DESCRIPTION

[0021] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0022] like Figure 1-5 As shown, the utility model discloses an automatic lubrication device for a shaping machine track, including a controller 8, a first solenoid valve 21 electrically connected to the controller 8, a second solenoid valve 31 electrically connected to the controller 8, a mixing regulating valve 1, a first delivery pipeline 2, a second delivery pipeline 3, a high-temperature oil pot 4, an oil and gas pipe 5 and a nozzle 6.

[0023] Preferably, the mixing regulating valve 1 is provided with a first input port 11 , a second input port 12 and an output port.

[0024] The high-temperature oil pot 4 is used to contain high-temperature lubricating oil.

[0025] One end of the first delivery pipe 2 is connected to the output port of the high-temperature oil pot 4, and the other end of the first delivery pipe 2 is connected to the first input port 11 of the mixing regulating valve 1, so that the high-temperature lubricating oil in the high-temperature oil pot 4 is input into the mixing regulating valve 1 through the first delivery pipe 2.

[0026] Preferably, the first solenoid valve 21 is provided in the first delivery pipeline 2 to control the passage of the first delivery pipeline 2 through the first solenoid valve 21 .

[0027] One end of the second delivery pipe 3 is used to input compressed air, and the other end of the second delivery pipe 3 is connected to the second input port 12 of the mixing control valve 1 , so that the compressed air is input into the mixing control valve 1 through the second delivery pipe 3 .

[0028] Preferably, the second solenoid valve 31 is provided in the second delivery pipeline 3 to control the passage of the second delivery pipeline 3 through the second solenoid valve 31 .

[0029] It can be understood that the high-temperature lubricating oil delivered by the first delivery pipeline 2 and the gas delivered by the second delivery pipeline 3 enter the mixing regulating valve 1 to be mixed, and the high-temperature lubricating oil and the compressed air are evenly mixed.

[0030] One end of the oil-gas pipe 5 is connected to the output port of the mixing regulating valve 1 , and the other end of the oil-gas pipe 5 is connected to the nozzle 6 , so that the mixed gas output from the mixing regulating valve 1 is ejected through the nozzle 6 .

[0031] In this embodiment, the nozzle 6 is directed toward the track 7 of the setting machine and is used to spray high-temperature lubricating oil toward the track 7 of the setting machine, thereby lubricating the track 7 of the setting machine.

[0032] Furthermore, the automatic lubrication device for the track of the setting machine also includes an air compressor, wherein the output port of the air compressor is connected to one end of the second delivery pipe 3 for delivering compressed air into the second delivery pipe 3.

[0033] In this embodiment, the mixing regulating valve 1 is arranged on one side of the track 7 of the setting machine through a mounting plate.

[0034] Specifically, the mounting plate is extended with an extension plate in the shape of a long strip and arranged along the length direction of the track 7, wherein a screw rod is arranged above the extension plate through a support frame for rotation, and a sliding block is threadedly connected to the screw rod so that the sliding block moves along the screw rod when the screw rod rotates, and the nozzle 6 is arranged on the sliding block to move synchronously with the sliding block.

[0035] Furthermore, the automatic lubrication device for the track of the setting machine also includes a drive motor 81 electrically connected to the controller 8, wherein the rotating shaft of the drive motor 81 is connected to the screw rod to drive the screw rod to rotate through the drive motor 81.

[0036] It can be understood that by setting the nozzle 6 on the sliding block, when it is necessary to spray lubricating oil on the track 7, the controller directly controls the drive motor 81 to drive the screw to rotate, so that the sliding block slides on the screw, and the nozzle 6 can spray the track 7 over a long distance and automatically.

[0037] Furthermore, the automatic lubrication device for the track of the setting machine further includes a heater 82 and a temperature sensor 83 electrically connected to the controller 8, wherein the temperature sensor 83 and the heater 82 are both disposed in the high-temperature oil pot 4. It should be understood that when the temperature sensor 83 detects that the temperature of the lubricating oil in the high-temperature oil pot 4 is not within a preset temperature range, it can control the heater 82 to adjust the lubricating oil so that the high-temperature lubricating oil in the high-temperature oil pot 4 is within a preset operating temperature.

[0038] Preferably, the heater 82 is an electric heater.

[0039] Furthermore, the automatic lubrication device for the shaping machine track also includes a stepper motor electrically connected to the controller 8, wherein the stepper motor is fixedly arranged on the sliding block, and the rotating shaft of the stepper motor is arranged vertically upward, and the nozzle 6 is fixedly arranged on the rotating shaft of the stepper motor, so that the nozzle 6 is driven to rotate by the stepper motor to spray high-temperature lubricating oil in different directions.

[0040] It should be understood that the controller 8, first solenoid valve 21, second solenoid valve 31, drive motor 81, stepper motor, heater 82 and temperature sensor 83 in this embodiment can be implemented using products in the existing technology, and their principles and structures are not described here one by one.

[0041] Specific working principle:

[0042] When the shaping machine runs in the track 7 for too long, the controller 8 can control the first solenoid valve 21 and the second solenoid valve 31 to respectively deliver high-temperature lubricating oil and compressed air, and enter the mixing regulating valve 1 through the first delivery pipe 2 (oil pipe) and the second delivery pipe 3 (air pipe) for mixing, and then enter the oil and gas pipe 5 through the output port of the mixing regulating valve 1, so that the high-temperature lubricating oil is sprayed onto the track 7 through the nozzle 6. During the spraying process, due to the connection between the nozzle 6 and the sliding block, and the sliding block is provided on the screw rod, when the controller 8 controls the drive motor 81 to drive the screw rod to rotate, the sliding block drives the nozzle 6 to move along the length direction of the screw rod, and the nozzle 6 will automatically spray the track 7 for a long distance along the length direction of the track 7. This reciprocating process can greatly reduce the downtime and failure rate of the equipment, and also avoid the problem of track contamination caused by inappropriate manual oiling of the track.

[0043] It should be noted that the terms "comprises," "includes," or any other variations thereof are intended to encompass non-exclusive inclusion, such that a process, method, article, or apparatus that includes a series of elements includes not only those elements but also other elements not explicitly listed, or elements inherent to such process, method, article, or apparatus. In the absence of further limitations, an element defined by the phrase "comprises a ..." does not preclude the presence of other identical elements in the process, method, article, or apparatus that includes the element.

Claims

1. An automatic lubrication device for a sizing machine track, comprising a controller, a first solenoid valve electrically connected to the controller, a second solenoid valve electrically connected to the controller, a mixing regulating valve, and a nozzle, wherein the mixing regulating valve is provided with a first input port, a second input port, and an output port, characterized in that: Also includes: High temperature oil pot, used to contain high temperature lubricating oil; a first delivery pipeline, one end of which is connected to the output port of the high-temperature oil pot, and the other end of which is connected to the first input port of the mixing regulating valve, wherein the first solenoid valve is disposed in the first delivery pipeline; a second delivery pipeline, one end of which is used to input compressed air and the other end of which is connected to the second input port of the mixing regulating valve, wherein the second solenoid valve is arranged in the second delivery pipeline; an oil and gas pipe, one end of which is connected to the output port of the mixing regulating valve and the other end of which is connected to the nozzle; The nozzle is directed toward the track of the setting machine and is used to spray high-temperature lubricating oil toward the track of the setting machine.

2. The automatic lubrication device for the track of the setting machine according to claim 1, characterized in that: It also includes an air compressor, whose output port is connected to one end of the second delivery pipeline.

3. The automatic lubrication device for the track of the setting machine according to claim 1, characterized in that: The mixing regulating valve is arranged on one side of the track of the setting machine through a mounting plate.

4. The automatic lubrication device for the track of the setting machine according to claim 3, characterized in that: The mounting plate is extended with an extension plate in the shape of a long strip and arranged along the length direction of the track, wherein a screw rod is arranged above the extension plate and rotated by a support frame, and a sliding block is threadedly connected to the screw rod so that the sliding block moves along the screw rod when the screw rod rotates, and the nozzle is arranged on the sliding block to move synchronously with the sliding block.

5. The automatic lubrication device for the track of the setting machine according to claim 4, characterized in that: It also includes a driving motor electrically connected to the controller, wherein the rotating shaft of the driving motor is connected to the screw rod so that the screw rod is driven to rotate by the driving motor.

6. The automatic lubrication device for the track of the setting machine according to claim 1, characterized in that: It also includes a heater and a temperature sensor electrically connected to the controller, wherein the temperature sensor and the heater are both arranged in the high-temperature oil pot.

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