Testing device capable of being used for detecting multiple relays
By designing the detection plate, rotary motor fixing mechanism and push-pull rod cleaning mechanism for the electric cylinder, the inconvenience and displacement of the rear tabletop cleaning of the relay detection is solved, and stable detection and efficient cleaning are achieved.
Patent Information
- Application Number
- CN202422195156.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-06
- Publication Date
- 2025-09-05
- Estimated Expiration
- 2034-09-06
AI Technical Summary
The existing relay detection device requires manual cleaning of the inspection table after the inspection is completed, which is inconvenient to operate, and the relay is prone to displacement during the inspection process.
A test device including electric cylinder, detection plate, fixing mechanism and cleaning mechanism is designed. The detection plate and detection block are driven by the electric cylinder, and the relay is fixed by using a rotating motor and a threaded rod, and automatic cleaning is achieved with a push-pull rod and a scraper to reduce manual operation.
It realizes stable fixation and automatic cleaning of the relay during the detection process, reduces working strength, improves detection efficiency and device cleanliness.
Smart Images

Figure CN223308335U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of relay detection, in particular to a testing device that can be used for detecting multiple relays. Background Art
[0002] A relay is an electrical control device that causes a predetermined step change in the controlled quantity in the electrical output circuit when the change in the input quantity (excitation quantity) reaches the specified requirement. After the relay is produced, it needs to be tested for shock resistance.
[0003] An existing Chinese public patent (authorization announcement number: CN211696865U) mentions a testing device for automobile relay production, which can drive the testing platform to vibrate horizontally and reciprocatingly to detect the impact load that the automobile relay can withstand. A vibration motor is provided to drive the testing platform to vibrate to detect the automobile relay's ability to withstand vibration. The testing platform is arranged in a box, and an electric heating tube is provided in the box to detect the automobile relay's ability to withstand high temperatures and the comprehensive ability of the automobile relay to withstand the environment during use.
[0004] In the existing shock test of relays, most of the time, the electromechanical device is fixed on the test table through a fixing mechanism, so as to facilitate the test of the relay. However, in order to test the shock resistance of the relay, a large impact force is often applied. If the relay is of unqualified quality, it may scatter fragments on the test table after the impact. After the test is completed, the worker needs to reach into the box to clean the test table, which is inconvenient to operate and not convenient for the staff to use. Utility Model Content
[0005] The purpose of the utility model is to solve the problem that after the detection is completed, the worker needs to put his hands deep into the box to clean the detection table, which is inconvenient to operate. The utility model provides a test device that can be used for detecting multiple relays.
[0006] In order to achieve the above-mentioned purpose, the present invention specifically adopts the following technical solutions:
[0007] A test device that can be used for testing multiple relays includes a test bench, a test box fixedly connected to the top of the test bench, an electric cylinder fixedly connected to the top of the test box, an output shaft of the electric cylinder passes through the test box and is fixedly connected to a test plate, a plurality of test blocks fixedly connected to the bottom of the test plate at equal intervals, a fixed frame fixedly connected to the inside of the test box, a plurality of positioning blocks fixedly connected to the top of the fixed frame at equal intervals, the positioning blocks being adapted to the test blocks, a display screen fixedly connected to the top of the test bench, a control panel fixedly connected to the top of the test bench, the electric cylinder, test blocks and display screen are all electrically connected to the control panel, a fixing mechanism is provided on the outside of the test box, and a cleaning mechanism is provided on the outside of the test box.
[0008] By adopting the above technical solution, the relay is placed on one side, and then the electric cylinder is started through the control panel. The movement of the electric cylinder drives the half to move, and the movement of the detection plate drives the detection block to move downward, thereby performing an impact resistance test on the relay placed on one side of the positioning block. At this time, the detection block will also send data to the control panel, and the control panel will display the data on the display screen for the staff to watch. The fixing mechanism can reduce the risk of relay movement during the detection process, and the cleaning mechanism can reduce the inconvenience of manual cleaning.
[0009] Furthermore, the fixing mechanism includes a rotating motor fixedly connected to the outside of the detection box, the output shaft of the rotating motor passes through the detection box and is fixedly connected to a threaded rod, the output shaft of the rotating motor is rotatably connected to the detection box, the outer surface of the threaded rod is equidistantly threaded with a plurality of threaded plates, the outer side of the threaded plate is equidistantly fixed with a plurality of connecting columns, the end of the connecting column away from the threaded plate is fixedly connected to a clamping block, and the clamping block is adapted to the positioning block.
[0010] By adopting the above technical solution, the rotation of the motor drives the threaded rod to rotate, and the threaded rod is threadedly connected to the threaded plate, so that the threaded plate moves on the threaded rod. The movement of the threaded plate drives the movement of the connecting column, and the movement of the connecting column drives the movement of the clamping block, thereby clamping and fixing the relay.
[0011] Furthermore, a buffer pad is fixedly connected to the inner sides of the positioning block and the clamping block, and the positioning block, the clamping block and the buffer pad are all configured to be concave.
[0012] By adopting the above technical solution, the friction between the clamping block and the relay is increased.
[0013] Furthermore, a guide column is fixedly connected between the inner walls on both sides of the detection box, one end of the guide column passes through the threaded plate, and the threaded plate is slidably connected to the guide column.
[0014] By adopting the above technical solution, the threaded plate can remain stable when moving.
[0015] Furthermore, the cleaning mechanism includes a push-pull rod slidably connected to the outside of the detection box, the push-pull rod passes through the detection box at one end close to the detection box and is fixedly connected to a moving block, the bottom of the moving block is fixedly connected to a scraper, and the scraper conflicts with the inner bottom wall of the detection box when moving.
[0016] By adopting the above technical solution, pushing the push-pull rod drives the push-pull rod to move, the movement of the push-pull rod drives the moving block to move, and the moving block drives the scraper to clean the inner bottom wall of the detection box, reducing the inconvenience of manual cleaning.
[0017] Furthermore, sliders are fixedly connected to both sides of the moving block, and sliding grooves are provided on the inner walls of both sides of the detection box. The sliders are adapted to the shapes of the sliding grooves, and the sliders are slidably connected to the sliding grooves.
[0018] By adopting the above technical solution, the sliding block and the sliding groove provide a guiding function for the moving block.
[0019] Furthermore, a feeding port is provided on the inner bottom wall of the testing box, a storage frame is fixedly connected to the bottom of the testing table, a storage drawer is slidably connected to the interior of the storage frame, and the tops of the storage frame and the storage drawer are both set to be open, and the openings of the storage frame and the storage drawer are adapted to the feeding port.
[0020] By adopting the above technical solution, it is convenient to collect the debris.
[0021] In summary, the present invention includes at least one of the following beneficial effects:
[0022] 1. When the detection box needs to be cleaned, the staff pushes the push-pull rod to drive the scraper to clean the inner bottom wall of the detection box, so that the debris is pushed to the outside of the detection box, reducing the inconvenience of manual cleaning, thereby reducing work intensity and improving work efficiency. At the same time, the interior of the detection device is kept clean, providing a good environment for subsequent detection work.
[0023] 2. When fixing the relay, the utility model first starts the rotating motor to drive the clamping block to move, thereby clamping and fixing the relay. By clamping and fixing the relay, the stability of the relay during the detection process can be improved and the risk of displacement of the relay during the detection process can be reduced. BRIEF DESCRIPTION OF THE DRAWINGS
[0024] Figure 1 This is a schematic diagram of the first three-dimensional structure of the detection platform in the utility model;
[0025] Figure 2 This is a schematic diagram of the second three-dimensional structure of the detection platform in the utility model;
[0026] Figure 3 This is a schematic diagram of the three-dimensional structure of the fixing mechanism in the utility model;
[0027] Figure 4 It is a schematic diagram of the cross-sectional structure of the detection box in the utility model.
[0028] Description of reference numerals:
[0029] 1. Inspection table; 2. Inspection box; 3. Electric cylinder; 4. Inspection plate; 6. Inspection block; 7. Fixing bracket; 8. Positioning block; 9. Display screen; 10. Control panel; 11. Rotating motor; 12. Threaded rod; 13. Threaded plate; 14. Connecting column; 15. Clamping block; 16. Buffer pad; 17. Guide column; 18. Feeding port; 19. Storage frame; 20. Storage drawer; 21. Push-pull rod; 22. Moving block; 23. Scraper; 24. Slider. DETAILED DESCRIPTION
[0030] The following is combined with Figure 1-4 The utility model is described in further detail.
[0031] An embodiment of the utility model discloses a testing device that can be used for detecting multiple relays.
[0032] Reference Figure 1 and Figure 2 A test device that can be used for testing multiple relays includes a test platform 1, a test box 2 is fixedly connected to the top of the test platform 1, an electric cylinder 3 is fixedly connected to the top of the test box 2, the output shaft of the electric cylinder 3 passes through the test box 2 and is fixedly connected to the test plate 4, a plurality of test blocks 6 are fixedly connected to the bottom of the test plate 4 at equal intervals, a fixing frame 7 is fixedly connected to the inside of the test box 2, a plurality of positioning blocks 8 are fixedly connected to the top of the fixing frame 7 at equal intervals, and the positioning blocks 8 are adapted to the test blocks 6, a display screen 9 is fixedly connected to the top of the test platform 1, a control panel 10 is fixedly connected to the top of the test platform 1, the electric cylinder 3, the test blocks 6 and the display screen 9 are all electrically connected to the control panel 10, a fixing mechanism is provided on the outside of the test box 2, and a cleaning mechanism is provided on the outside of the test box 2.
[0033] When testing the relay, first place the relay on one side, then start the electric cylinder 3 through the control panel 10, the movement of the electric cylinder 3 drives the half movement, the movement of the detection plate 4 drives the detection block 6 to move downward, thereby performing an impact resistance test on the relay placed on one side of the positioning block 8. At this time, the detection block 6 will also send data to the control panel 10, and the control panel 10 will display the data on the display screen 9 for the staff to watch, which is convenient for recording unqualified relays. The relay can be fixed by the fixing mechanism to reduce the risk of relay movement during the detection process, and the debris in the detection box 2 can be cleaned by the cleaning mechanism to reduce the inconvenience of manual cleaning.
[0034] Reference Figure 1 and Figure 3 The fixing mechanism includes a rotating motor 11 fixedly connected to the outside of the detection box 2. The output shaft of the rotating motor 11 passes through the detection box 2 and is fixedly connected to a threaded rod 12. The output shaft of the rotating motor 11 is rotatably connected to the detection box 2. The outer surface of the threaded rod 12 is equidistantly threaded with a number of threaded plates 13. The outer side of the threaded plate 13 is equidistantly fixed with a number of connecting columns 14. The end of the connecting column 14 away from the threaded plate 13 is fixedly connected to a clamping block 15, and the clamping block 15 is adapted to the positioning block 8.
[0035] The inner sides of the positioning block 8 and the clamping block 15 are fixedly connected with a buffer pad 16 , and the positioning block 8 , the clamping block 15 and the buffer pad 16 are all configured to be concave.
[0036] In addition, a guide post 17 is fixedly connected between the inner walls of both sides of the detection box 2 , and one end of the guide post 17 passes through the threaded plate 13 , and the threaded plate 13 is slidably connected to the guide post 17 .
[0037] When fixing the relay, first start the rotating motor 11. The rotating motor 11 rotates to drive the threaded rod 12 to rotate. The threaded rod 12 is threadedly connected to the threaded plate 13, so that the threaded plate 13 moves on the threaded rod 12. The movement of the threaded plate 13 drives the connecting column 14 to move, and the movement of the connecting column 14 drives the clamping block 15 to move, thereby clamping and fixing the relay. By clamping and fixing the relay, the stability of the relay during the detection process can be improved, and the risk of displacement of the relay during the detection process can be reduced;
[0038] By using a rubber pad as the buffer pad 16, the rubber pad can increase the friction between the clamping block 15 and the relay, thereby further improving the stability of the relay;
[0039] When the threaded plate 13 moves, the guide column 17 provides a guide for the threaded plate 13 so that the threaded plate 13 remains stable during the movement.
[0040] Reference Figure 1 、 Figure 2 and Figure 4 The cleaning mechanism includes a push-pull rod 21 slidably connected to the outside of the detection box 2. The end of the push-pull rod 21 close to the detection box 2 passes through the detection box 2 and is fixedly connected to a moving block 22. The bottom of the moving block 22 is fixedly connected to a scraper 23. When the scraper 23 moves, it conflicts with the inner bottom wall of the detection box 2.
[0041] Among them, sliders 24 are fixedly connected to both sides of the moving block 22, and sliding grooves are opened on the inner walls of both sides of the detection box 2. The sliders 24 are adapted to the shapes of the sliding grooves, and the sliders 24 are slidably connected to the sliding grooves.
[0042] In addition, a feed opening 18 is provided on the inner bottom wall of the testing box 2, a storage frame 19 is fixedly connected to the bottom of the testing table 1, and a storage drawer 20 is slidably connected to the inside of the storage frame 19. The tops of the storage frame 19 and the storage drawer 20 are both set to be open, and the openings of the storage frame 19 and the storage drawer 20 are adapted to the feed opening 18.
[0043] When the detection box 2 needs to be cleaned, the staff pushes the push-pull rod 21 to drive the push-pull rod 21 to move, and the movement of the push-pull rod 21 drives the moving block 22 to move, and the moving block 22 drives the scraper 23 to clean the inner bottom wall of the detection box 2, so that the debris is pushed to the outside of the detection box 2, reducing the inconvenience of manual cleaning, thereby reducing the work intensity and improving the work efficiency. At the same time, the interior of the detection device is kept clean, providing a good environment for subsequent detection work;
[0044] When the fragments move to a certain distance, they will fall into the discharge hole and be connected to the discharge hole through the storage drawer 20, so that the fragments enter the storage drawer 20 and are collected. When a certain amount of fragments are stored, the staff only needs to pull the drawer to process the fragments for the next step.
[0045] When the moving block 22 is moving, the slider 24 and the slide groove provide a guiding function for the moving block 22 , so that the moving block 22 can maintain a correct motion trajectory when moving.
[0046] Working principle: Place the relay on one side, then start the electric cylinder 3 through the control panel 10. The movement of the electric cylinder 3 drives the half movement, and the movement of the detection plate 4 drives the detection block 6 to move downward, thereby performing an impact resistance test on the relay placed on the side of the positioning block 8. At this time, the detection block 6 will also send data to the control panel 10, and the control panel 10 will display the data on the display screen 9 for the staff to watch, so that it is convenient to record unqualified relays, and start the rotating motor 11. The rotating motor 11 rotates and drives the threaded rod 12 to rotate. The threaded rod 12 is threadedly connected to the threaded plate 13, so that the threaded plate 13 moves on the threaded rod 12, and the movement of the threaded plate 13 will drive the connecting column 14 to move, and the movement of the connecting column 14 will drive the clamping block 15 to move, thereby clamping and fixing the relay;
[0047] The staff pushes the push-pull rod 21 to move the push-pull rod 21, and the movement of the push-pull rod 21 drives the moving block 22 to move, and the moving block 22 drives the scraper 23 to clean the inner bottom wall of the detection box 2, so that the debris is pushed to the outside of the detection box 2, reducing the inconvenience of manual cleaning. The debris is collected by the storage drawer 20. When a certain amount is stored, the staff only needs to pull the drawer to proceed to the next step of processing the debris.
Claims
1. A test device for testing multiple relays, comprising a test bench (1), characterized in that: The top of the detection platform (1) is fixedly connected to a detection box (2), the top of the detection box (2) is fixedly connected to an electric cylinder (3), the output shaft of the electric cylinder (3) passes through the detection box (2) and is fixedly connected to a detection plate (4), the bottom of the detection plate (4) is fixedly connected to a plurality of detection blocks (6) at equal intervals, the interior of the detection box (2) is fixedly connected to a fixing frame (7), the top of the fixing frame (7) is fixedly connected to a plurality of positioning blocks (8) at equal intervals, the positioning blocks (8) are adapted to the detection blocks (6), the top of the detection platform (1) is fixedly connected to a display screen (9), the top of the detection platform (1) is fixedly connected to a control panel (10), the electric cylinder (3), the detection blocks (6) and the display screen (9) are all electrically connected to the control panel (10), the outer side of the detection box (2) is provided with a fixing mechanism, and the outer side of the detection box (2) is provided with a cleaning mechanism.
2. A test device for detecting multiple relays according to claim 1, characterized in that: The fixing mechanism comprises a rotating motor (11) fixedly connected to the outside of the detection box (2), the output shaft of the rotating motor (11) passes through the detection box (2) and is fixedly connected to a threaded rod (12), the output shaft of the rotating motor (11) is rotatably connected to the detection box (2), the outer surface of the threaded rod (12) is equidistantly threaded and connected to a plurality of threaded plates (13), the outer side of the threaded plate (13) is equidistantly fixedly connected to a plurality of connecting columns (14), the end of the connecting column (14) away from the threaded plate (13) is fixedly connected to a clamping block (15), and the clamping block (15) is adapted to the positioning block (8).
3. A test device for detecting multiple relays according to claim 2, characterized in that: The inner sides of the positioning block (8) and the clamping block (15) are fixedly connected with a buffer pad (16), and the positioning block (8), the clamping block (15) and the buffer pad (16) are all arranged in a concave shape.
4. A test device for detecting multiple relays according to claim 2, characterized in that: A guide column (17) is fixedly connected between the inner walls of both sides of the detection box (2), one end of the guide column (17) passes through the threaded plate (13), and the threaded plate (13) is slidably connected to the guide column (17).
5. The test device for detecting multiple relays according to claim 1, characterized in that: The cleaning mechanism comprises a push-pull rod (21) slidably connected to the outside of the detection box (2); one end of the push-pull rod (21) close to the detection box (2) passes through the detection box (2) and is fixedly connected to a moving block (22); the bottom of the moving block (22) is fixedly connected to a scraper (23); and when the scraper (23) moves, it contacts the inner bottom wall of the detection box (2).
6. The test device for detecting multiple relays according to claim 5, characterized in that: Slide blocks (24) are fixedly connected to both sides of the moving block (22); slide grooves are provided on the inner walls of both sides of the detection box (2); the slide blocks (24) are adapted to the shapes of the slide grooves, and the slide blocks (24) are slidably connected to the slide grooves.
7. The test device for detecting multiple relays according to claim 5, characterized in that: The inner bottom wall of the detection box (2) is provided with a discharge port (18), the bottom of the detection platform (1) is fixedly connected to a storage frame (19), the interior of the storage frame (19) is slidably connected to a storage drawer (20), the tops of the storage frame (19) and the storage drawer (20) are both arranged to be open, and the openings of the storage frame (19) and the storage drawer (20) are adapted to the discharge port (18).
Citation Information
Patent Citations
Detection device for automobile relay production
CN211696865U