Y-shaped filter made of PPR (polypropylene random) material
By designing a Y-type filter made of PPR material and utilizing the matching structure of the extension tube and the filter element, the problem of low efficiency in disassembly and assembly of the filter element is solved, rapid maintenance and replacement are achieved, and maintenance efficiency and installation stability are improved.
Patent Information
- Application Number
- CN202422759478.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-12
- Publication Date
- 2025-09-09
- Estimated Expiration
- 2034-11-12
AI Technical Summary
The replacement or maintenance process of the filter element of the existing filter pipe is cumbersome, affecting maintenance efficiency, and the hot-melt fixed connection method is not convenient for disassembly and assembly.
The Y-type filter is made of PPR material. By coordinating the extension tube and the filter element, the threaded connection and positioning structure of the end cover are used to achieve rapid disassembly and assembly of the filter sleeve. Combined with the tight design of the filter sleeve and the end cover, stability and sealing are ensured.
The filter sleeve can be quickly repaired or replaced, which improves maintenance efficiency, reduces disassembly and assembly time, and enhances installation stability and sealing performance.
Smart Images

Figure CN223311740U_ABST
Abstract
Description
Technical Field
[0001] The present application relates to the technical field of filters, and in particular to a Y-type filter made of PPR material. Background Art
[0002] With the rapid advancement of industrialization and urbanization, water pollution is becoming increasingly problematic, posing a direct threat to residents' quality of life and health. Therefore, ensuring the safety of water in water supply pipelines and reducing the risk of disease caused by water quality issues have become crucial issues in protecting residents' lives. In this context, filter fittings, as core components of tap water piping systems, have a direct impact on the safety and quality of tap water through their performance and quality.
[0003] Existing filter fittings primarily consist of a pipe body and a built-in filter element. The pipe body connects the piping system and ensures smooth water flow, while the filter element, made of high-efficiency filter materials such as metal mesh and PP cotton, effectively intercepts and removes impurities from the water. This design significantly improves water quality and provides residents with relatively safe drinking water.
[0004] However, as usage increases, a large amount of impurities accumulate on the filter element, which not only reduces its filtration efficiency but may also cause secondary contamination to the water quality. Therefore, regular inspection and replacement of the filter element is particularly important. However, the problem is that the existing pipe body and the connecting pipe end are usually connected by hot melt. Although this connection method is stable, the subsequent disassembly and assembly process when the filter element needs to be replaced or inspected is cumbersome and time-consuming, seriously affecting maintenance efficiency, leaving room for improvement. Utility Model Content
[0005] The purpose of this application is to provide a Y-type filter made of PPR material to solve the problem of low disassembly and assembly efficiency of the filter pipe during subsequent maintenance of the filter core in the above-mentioned related technology.
[0006] The Y-type filter made of PPR material provided in this application adopts the following technical solution:
[0007] A Y-type filter made of PPR material includes a pipe body, wherein a water inlet chamber and a water outlet chamber are provided inside the pipe body, and a barrier plate separating the water inlet chamber and the water outlet chamber is fixedly provided on the inner wall of the pipe body; an extension tube is fixedly provided at an angle on the outer periphery of the pipe body, a filter chamber is provided in the extension tube, a water inlet connected to the water inlet chamber is opened on the bottom side of the filter chamber, a filter element is provided at the water inlet in the filter chamber, a filter port connected to the water outlet chamber is opened on the side wall of the filter chamber, and an end cap is fixedly provided at the opening of the extension tube away from the pipe body.
[0008] By adopting the above technical solution, when the filter tube is used, water is first injected into the water inlet chamber, and then injected into the filter chamber through the water inlet. It needs to be filtered by the filter element and then injected into the water outlet chamber from the filter port to filter impurities in the water; in addition, due to the coordinated arrangement of the extension tube and the filter element, the filter sleeve can be quickly inspected or replaced by removing the end cover, which consumes less time and is more efficient.
[0009] Optionally, the filter element is a filter sleeve arranged in the filter cavity, and filter holes are evenly opened on the outer circumference of the filter sleeve; one end of the filter sleeve is tightly pressed against the inner edge of the water inlet, and the other end is tightly pressed against the inner side surface of the end cover, and there is a gap between the outer circumference of the filter sleeve and the inner wall of the filter cavity.
[0010] By adopting the above technical solution, since the filter element is a filter sleeve, after the filter sleeve is installed, one end is pressed against the inner edge of the water inlet, and the other end is pressed against the inner side surface of the end cover, thereby reducing the possibility of the filter sleeve being loosened in the filter cavity and enhancing the installation stability of the filter sleeve.
[0011] Optionally, a positioning groove for inserting the end of the filter sleeve is provided on the inner side surface of the end cover.
[0012] By adopting the above technical solution, after the filter sleeve is installed, the end portion close to the end cover is inserted into the positioning groove on the end cover, thereby further enhancing the installation stability of the filter sleeve.
[0013] Optionally, an annular groove for inserting the end of the filter sleeve is provided on the bottom side of the filter cavity.
[0014] By adopting the above technical solution, after the filter sleeve is installed, the end away from the end cover is inserted into the annular groove, thereby further enhancing the installation stability of the filter sleeve.
[0015] Optionally, filter cotton is fixed on the inner wall of the filter sleeve.
[0016] By adopting the above technical solution, the filter cotton is fixedly installed on the inner wall of the filter sleeve, thereby achieving double filtration of the transported medium and enhancing the filtering effect.
[0017] Optionally, an external thread is provided on the outer periphery of the end cover, an insert is embedded on the inner wall of the opening of the extension tube, and an internal thread that matches the external thread on the end cover is provided on the inner wall of the insert.
[0018] By adopting the above technical solution, when the end cover is fixed on the extension tube, due to the threaded cooperation between the internal thread and the external thread, the end cover can be screwed into the insert to achieve the installation and fixation of the end cover, thereby improving the installation efficiency of the end cover.
[0019] Optionally, a protrusion is fixedly provided on the outer surface of the end cover, and the cross-sectional shape of the protrusion is a regular hexagon.
[0020] By adopting the above technical solution, the user can use a tool such as a wrench to clamp on the protrusion, thereby driving the end cover to rotate, which facilitates the subsequent installation of the end cover.
[0021] Optionally, a retaining ring is fixed on the outer edge of the side of the end cover away from the extension pipe, and a sealing gasket is sleeved on the outer periphery of the end cover. After the end cover is installed, both sides of the sealing gasket can be tightly pressed against the retaining ring and the extension pipe respectively.
[0022] By adopting the above technical solution, when the end cover is fixed on the extension tube, the sealing retaining ring is pre-mounted on the outer periphery of the end cover, and the end cover is screwed into the insert until the two sides of the sealing gasket are respectively tightly pressed against the retaining ring and the extension tube; thereby, the sealing performance of the joint between the end cover and the extension tube is enhanced, and the possibility of leakage of the conveyed medium from the joint between the end cover and the extension tube is reduced.
[0023] Optionally, a control handle is hinged on the outer side of the end cover, and a receiving groove for the control handle to rotate is provided on the side of the end cover away from the extension tube.
[0024] By adopting the above technical solution, when needed, the user can rotate the control handle out of the accommodating groove and drive the end cover to rotate through the control handle; when not needed, the control handle can be rotated back into the accommodating groove and stored.
[0025] In summary, this application includes at least one of the following beneficial technical effects:
[0026] 1. Due to the coordinated arrangement of the extension tube and the filter element, the filter sleeve can be quickly repaired or replaced by removing the end cover, which saves time and improves efficiency. BRIEF DESCRIPTION OF THE DRAWINGS
[0027] In order to more clearly illustrate the technical solutions in the embodiments of the present application, the following briefly introduces the drawings required for use in the description of the embodiments. Obviously, the drawings described below are only some embodiments of the present application. For ordinary technicians in this field, other drawings can be obtained based on these drawings without any creative work.
[0028] Figure 1 This is a schematic diagram of the overall structure of Example 1 of the present application;
[0029] Figure 2 This is a schematic diagram of the explosion structure of Example 1 of the present application;
[0030] Figure 3 This is a schematic cross-sectional view of the installation and coordination of the filter element according to Example 1 of the present application;
[0031] Figure 4 This is a partial cross-sectional structural diagram of the installation and matching of the filter sleeve in Example 1 of the present application;
[0032] Figure 5 This is a schematic diagram of the overall structure of Example 2 of the present application;
[0033] Figure 6 This is a partial cross-sectional structural diagram of the installation and coordination of the filter cotton in Example 2 of the present application;
[0034] Figure 7 yes Figure 6 A partial enlarged schematic diagram of part A.
[0035] In the figure, 1. pipe body; 11. water inlet chamber; 12. water outlet chamber; 13. baffle; 2. extension tube; 21. filter chamber; 211. annular groove; 22. water inlet; 23. filter port; 24. insert; 3. filter element; 31. filter sleeve; 32. filter cotton; 4. end cover; 41. retaining ring; 42. protrusion; 43. positioning groove; 44. control handle; 45. receiving groove; 5. sealing gasket. DETAILED DESCRIPTION
[0036] The present application is further described in detail below in conjunction with all the accompanying drawings.
[0037] Example 1:
[0038] Reference Figure 1 、 Figure 2 and Figure 3 A Y-type filter made of PPR material includes a pipe body 1 made of PPR material, wherein a water inlet cavity 11 and a water outlet cavity 12 are provided inside the pipe body 1, and a baffle 13 for separating the water inlet cavity 11 and the water outlet cavity 12 is fixedly provided on the inner wall of the pipe body 1;
[0039] An extension tube 2 is integrally formed and fixedly provided on the outer periphery of the pipe body 1, wherein a filter chamber 21 is provided in the extension tube 2. A water inlet 22 communicating with the water inlet chamber 11 is formed on the bottom side of the filter chamber 21. A filter element 3 is provided at the water inlet 22 in the filter chamber 21. A filter port 23 communicating with the water outlet chamber 12 is formed on the side wall of the filter chamber 21. An end cap 4 is fixedly provided at the opening of the extension tube 2 away from the pipe body 1.
[0040] When the filter tube is used, the filter element 3 in the filter chamber 21 is limited and fixed by the end cover 4. Water is first injected into the water inlet chamber 11, and then injected into the filter chamber 21 through the water inlet 22. It needs to be filtered by the filter element 3 and then injected into the water outlet chamber 12 from the filter port 23 to filter impurities in the water.
[0041] Reference Figure 4, an external thread is provided on the outer periphery of the end cap 4, an insert 24 is embedded on the inner wall of the opening of the extension tube 2, and an internal thread is provided on the inner side surface of the insert 24 to match the external thread on the end cap 4; a retaining ring 41 is fixed on the outer edge of the side surface of the end cap 4 away from the extension tube 2, and a rubber sealing gasket 5 is sleeved on the outer periphery of the end cap 4;
[0042] The outer surface of the end cap 4 has an integral protrusion 42 with a regular hexagonal cross-section. The user can use a wrench to engage the protrusion 42 to rotate the end cap 4. When securing the end cap 4 to the extension tube 2, a sealing retaining ring 41 is pre-placed around the outer periphery of the end cap 4. The end cap 4 is then screwed into the insert 24 using a tool such as a handle until both sides of the sealing gasket 5 are firmly seated against the retaining ring 41 and the extension tube 2, respectively.
[0043] Reference Figure 4 The filter element 3 is a filter sleeve 31 arranged in the filter cavity 21, and filter holes are evenly opened on the outer circumference of the filter sleeve 31; after the filter sleeve 31 is installed, one end of the filter sleeve 31 is tightly pressed against the inner edge of the water inlet 22, and the other end is tightly pressed against the inner side surface of the end cover 4, and there is a gap between the outer circumference of the filter sleeve 31 and the inner wall of the filter cavity 21.
[0044] Reference Figure 4 A positioning groove 43 is provided on the inner side of the end cover 4 for inserting the end of the filter sleeve 31, so as to further limit and fix the filter sleeve 31 and reduce the possibility of the filter sleeve 31 being loosened in the extension tube 2.
[0045] The implementation principle of the embodiment of this application is:
[0046] When the filter tube is used, water is first injected into the water inlet chamber 11, and then injected into the filter chamber 21 through the water inlet 22. It needs to be filtered by the filter element 3 and then injected into the water outlet chamber 12 from the filter port 23 to filter impurities in the water; in addition, the end cover 4 can be removed to achieve rapid maintenance or replacement of the filter sleeve 31, which is more efficient.
[0047] Example 2:
[0048] Reference Figure 5 The difference between the embodiment of the present application and embodiment 1 is that a control handle 44 is hinged on the outer surface of the end cover 4, wherein a receiving groove 45 for rotating the control handle 44 is provided on the side of the end cover 4 away from the extension tube 2; when needed, the user can rotate the control handle 44 out of the receiving groove 45 and drive the end cover 4 to rotate at the same time through the control handle 44; when not needed, the control handle 44 can be rotated into the receiving groove 45 and retracted.
[0049] Reference Figure 6 and Figure 7The filter element 3 also includes filter cotton 32 fixed on the inner wall of the filter sleeve 31, thereby achieving double filtration of the medium and enhancing the filtering effect; the bottom side of the filter cavity 21 is provided with an annular groove 211 for inserting the end of the filter sleeve 31, thereby further improving the installation stability of the filter sleeve 31.
[0050] Unless otherwise defined, the terms or scientific terms used in this application should have the usual meanings understood by people with ordinary skills in the field to which this application belongs. The "first", "second", "third" and similar words used in this application do not indicate any order, quantity or importance, but are only used to distinguish different components. "A" or "one" and other similar words do not indicate a quantity limit, but rather indicate the existence of at least one. "Include" or "comprising" and other similar words mean that the elements or objects appearing before "include" or "comprising" cover the elements or objects listed after "include" or "comprising" and their equivalents, and do not exclude other elements or objects. "Up", "down", "left", "right" and the like are only used to indicate relative positional relationships. When the absolute position of the described object changes, the relative positional relationship may also change accordingly.
[0051] The examples of this specific embodiment are all preferred embodiments of this application and are not intended to limit the scope of protection of this application. Identical components are represented by the same reference numerals. Therefore, any equivalent changes made based on the structure, shape, and principle of this application should be included in the scope of protection of this application.
Claims
1. A Y-type filter made of PPR material, characterized in that: The invention comprises a pipe body (1), wherein a water inlet cavity (11) and a water outlet cavity (12) are provided inside the pipe body (1), and a baffle (13) is fixedly provided on the inner wall of the pipe body (1) for separating the water inlet cavity (11) and the water outlet cavity (12); An extension tube (2) is fixedly provided at an angle on the outer periphery of the pipe fitting body (1), a filter chamber (21) is provided in the extension tube (2), a water inlet (22) communicating with the water inlet chamber (11) is provided on the bottom side of the filter chamber (21), a filter element (3) is provided at the water inlet (22) in the filter chamber (21), a filter port (23) communicating with the water outlet chamber (12) is provided on the side wall of the filter chamber (21), and an end cap (4) is fixedly provided at the opening of the extension tube (2) away from the pipe fitting body (1).
2. A Y-type filter made of PPR material according to claim 1, characterized in that: The filter element (3) is a filter sleeve (31) disposed in the filter cavity (21), and filter holes are evenly formed on the outer circumference of the filter sleeve (31); One end of the filter sleeve (31) is pressed against the inner edge of the water inlet (22), and the other end is pressed against the inner side surface of the end cover (4). A gap exists between the outer peripheral surface of the filter sleeve (31) and the inner wall of the filter cavity (21).
3. A Y-type filter made of PPR material according to claim 2, characterized in that: A positioning recess (43) for inserting the end of the filter sleeve (31) is provided on the inner side surface of the end cover (4).
4. A Y-type filter made of PPR material according to claim 2, characterized in that: An annular groove (211) for inserting the end of the filter sleeve (31) is provided on the bottom side of the filter cavity (21).
5. A Y-type filter made of PPR material according to claim 2, characterized in that: Filter cotton (32) is fixedly provided on the inner wall of the filter sleeve (31).
6. A Y-type filter made of PPR material according to claim 1, characterized in that: The outer periphery of the end cover (4) is provided with an external thread, the inner wall of the opening of the extension tube (2) is embedded with an insert (24), and the inner wall of the insert (24) is provided with an internal thread that matches the external thread on the end cover (4).
7. A Y-type filter made of PPR material according to claim 6, characterized in that: A protrusion (42) is fixedly provided on the outer surface of the end cover (4), and the cross-sectional shape of the protrusion (42) is a regular hexagon.
8. A Y-type filter made of PPR material according to claim 6, characterized in that: A retaining ring (41) is fixedly provided on the outer edge of the side of the end cover (4) away from the extension pipe (2), and a sealing gasket (5) is sleeved on the outer periphery of the end cover (4). After the end cover (4) is installed, the two sides of the sealing gasket (5) can be respectively pressed against the retaining ring (41) and the extension pipe (2).
9. A Y-type filter made of PPR material according to claim 5, characterized in that: A control handle (44) is hinged on the outer side of the end cover (4), and a receiving groove (45) for the control handle (44) to rotate is provided on the side of the end cover (4) away from the extension tube (2).