Quartz sand magnetic separation iron removal equipment

By designing a quartz sand magnetic separation and iron removal equipment that includes a magnetic separation unit, a transmission unit, and a fixed unit, the problem of quartz sand adhesion is solved by using magnetic blocks and cleaning components, achieving the effect of reducing workload, waste rate, and cost.

CN223312207UActive Publication Date: 2025-09-09FENGYANG YINGWU QUARTZ SAND CO LTD
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Patent Information

Application Number
CN202422408001.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-10-08
Publication Date
2025-09-09
Estimated Expiration
2034-10-08

AI Technical Summary

Technical Problem

When using existing quartz sand magnetic separation and iron removal equipment, due to the small volume of quartz sand, it is easy to stick to the conveyor belt due to the rubber material problem of the conveyor belt, resulting in the need for manual removal, increasing the workload and increasing the quartz sand waste rate and conveyor belt wear, thereby increasing the cost of use.

Method used

A quartz sand magnetic separation and iron removal device is designed, which includes a magnetic separation unit, a transmission unit and a fixed unit. Through the setting of auxiliary components and cleaning components, the magnetic block is used to absorb the quartz sand and the quartz sand adhering to the conveyor belt is removed through the cleaning component. The spring can adapt to different volumes of quartz sand, and the cleaning strip is replaceable to reduce costs.

Benefits of technology

It effectively reduces the manual cleaning work content, reduces the quartz sand waste rate and the wear frequency of the conveyor belt, and reduces the equipment use cost.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses quartz sand magnetic separation iron removal equipment which comprises a magnetic separation unit, an auxiliary assembly and a cleaning assembly connected with one end of the auxiliary assembly. The transmission unit comprises a first fixing frame and a transmission assembly connected with the top of the fixing frame; a discharge port is formed in the first fixing frame; the conveying unit comprises a second fixing frame, two sets of rotating shafts connected with the two sides of the inner wall of the second fixing frame, a driving motor connected with one set of rotating shafts and a conveying belt arranged outside the two sets of rotating shafts. The magnetic quartz sand cleaning device has the beneficial effects that through the arrangement of the auxiliary assembly and the cleaning assembly, magnetic quartz sand can be removed from the rolling belt, so that the magnetic quartz sand can be classified through the fixing plate, and meanwhile, through the arrangement of the cleaning strip in the cleaning assembly, the quartz sand adhered to the outer surface of the rolling belt can be removed.
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Description

Technical Field

[0001] The utility model relates to the technical field of quartz sand production, in particular to quartz sand magnetic separation and iron removal equipment. Background Art

[0002] The quartz sand magnetic separation device for iron removal is used to magnetically separate the iron filings and iron slag contained in the quartz sand by means of magnetic block adsorption. During the magnetic separation and iron removal process, the iron filings and iron slag in the quartz sand are adsorbed by the magnetic force of the magnetic block onto the conveyor belt of the auxiliary conveyor. The main conveyor belt of the main conveyor and the auxiliary conveyor belt of the auxiliary conveyor are in operation. The main conveyor belt transports the magnetically separated quartz sand into a container for quartz sand, and the auxiliary conveyor belt transports the iron filings and iron slag into a container for iron filings and iron slag. When the current quartz sand magnetic separation and iron removal equipment is in use, due to the small volume of quartz sand, it will stick to the conveyor belt due to the rubber material problem of the conveyor belt during iron removal, resulting in the need for manual cleaning of the conveyor belt, which not only increases the workload, but also increases the waste rate of quartz sand, while causing serious wear of the conveyor belt and increasing the cost of use. Utility Model Content

[0003] The purpose of this section is to summarize some aspects of the embodiments of the present invention and briefly introduce some preferred embodiments. Some simplifications or omissions may be made in this section and in the abstract and title of the utility model to avoid obscuring the purpose of this section, the abstract and the title of the utility model, and such simplifications or omissions shall not be used to limit the scope of the present invention.

[0004] In view of the above-mentioned or existing problems in the prior art, when the current quartz sand magnetic separation and iron removal equipment is used, due to the small volume of quartz sand, it will stick to the conveyor belt due to the rubber material problem of the conveyor belt during iron removal, resulting in the need for manual cleaning of the conveyor belt, which not only increases the workload, but also increases the waste rate of quartz sand, while causing serious wear of the conveyor belt and increasing the cost of use, the present utility model is proposed.

[0005] Therefore, one of the purposes of the present invention is to provide a quartz sand magnetic separation and iron removal equipment, which can remove the quartz sand adhered to the auxiliary components and the conveyor belt, thereby reducing the workload and reducing the waste rate of quartz sand. At the same time, the setting of the spring in the cleaning component can enable the cleaning component to adapt to quartz sand of various volumes, reduce the damage of quartz sand to the outer surface of the rolling belt, reduce the frequency of replacement of the rolling belt, and thus reduce costs. In addition, the cleaning strip is installed on the outer surface of the mounting strip by bolts. When the cleaning strip is damaged, the cleaning strip can be directly replaced, further reducing costs.

[0006] In order to solve the above technical problems, the utility model provides the following technical solutions: a quartz sand magnetic separation and iron removal equipment, which includes a magnetic separation unit, an auxiliary component, and a cleaning component connected to one end of the auxiliary component; a transmission unit, including a first fixed frame, and a transmission component connected to the top of the fixed frame; a discharge outlet is provided in the first fixed frame; a transport unit, including a second fixed frame, two groups of rotating shafts connected to both sides of the inner wall of the second fixed frame, a drive motor connected to one group of the rotating shafts, and a transmission belt arranged outside the two groups of rotating shafts; a fixing unit, including a fixing plate, and fixing blocks fixedly connected to both sides of the fixing plate.

[0007] As a preferred solution of the quartz sand magnetic separation and iron removal equipment of the present invention, the cleaning component includes a fixing bar bolted to both sides of the auxiliary component, a groove arranged in the fixing bar, five groups of springs connected to the inner wall of the groove, and a cleaning bar fixedly connected to one side of the five groups of springs; the cleaning bar includes a mounting bar fixedly connected to one side of the spring, and a cleaning bar bolted to one side of the mounting bar; one side of the cleaning bar is U-shaped and engages with one side of the mounting bar.

[0008] In view of the fact that when the quartz sand magnetic separation and iron removal equipment mentioned above or in the prior art is used, due to the small volume of quartz sand, it will stick to the conveyor belt due to the rubber material problem of the conveyor belt during iron removal, resulting in the need for manual cleaning of the conveyor belt, which not only increases the workload but also increases the waste rate of quartz sand, the present utility model is proposed.

[0009] As a preferred solution of the quartz sand magnetic separation and iron removal equipment of the utility model, the auxiliary component includes a connecting frame, two groups of rolling shafts connected to the inner wall of the connecting frame, a first power motor connected to one side of the rolling shaft, a rolling belt arranged on the outer surface of the two groups of rolling shafts, and a magnetic suction block arranged in the middle of the distribution of the two groups of rolling shafts.

[0010] As a preferred solution of the practical quartz sand magnetic separation and iron removal equipment, wherein: an anti-magnetic plate is provided on the top of the magnetic block, and connecting blocks are installed on both sides of the magnetic block, and one side of the connecting block is bolted to the inner wall of the connecting frame.

[0011] As a preferred solution of the practical quartz sand magnetic separation and iron removal equipment, the transmission assembly includes two groups of vertical plates fixedly connected to the top of the first fixed frame, connecting rollers connected to the inner walls of the vertical plates, and a second power motor installed on the outside of the vertical plates.

[0012] As a preferred solution of the practical quartz sand magnetic separation and iron removal equipment, the middle inner diameter of the connecting roller is smaller than the inner diameters at both ends, and an intermediate shaft is fixedly connected inside the connecting roller, a section of the intermediate shaft passes through the vertical plate and is connected to the second power motor.

[0013] As a preferred solution of the practical quartz sand magnetic separation and iron removal equipment, the fixed plate is inclined at °, and the top of the fixed plate is located directly below one side of the magnetic suction block.

[0014] The beneficial effects of the quartz sand magnetic separation and iron removal equipment of the present invention are as follows: the present invention can remove the magnetic quartz sand from the rolling belt through the arrangement of the auxiliary component and the cleaning component, so that the magnetic quartz sand can be classified through the fixed plate, and at the same time the arrangement of the cleaning strip in the cleaning component can remove the quartz sand adhering to the outer surface of the rolling belt. The arrangement of the spring can enable the cleaning component to adapt to quartz sand of various volumes, reduce the damage of the quartz sand to the outer surface of the rolling belt, reduce the replacement frequency of the rolling belt, and thus reduce the cost. In addition, the cleaning strip is mounted on the outer surface of the mounting strip by bolts. When the cleaning strip is damaged, the cleaning strip can be directly replaced, further reducing the cost. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the following briefly introduces the drawings required for describing the embodiments. Obviously, the drawings described below are only some embodiments of the present invention. For those skilled in the art, other drawings can be obtained based on these drawings without inventive work. Among them:

[0016] Figure 1 This is the overall schematic diagram of the quartz sand magnetic separation and iron removal equipment.

[0017] Figure 2 This is a schematic diagram of the cleaning components of the quartz sand magnetic separation and iron removal equipment.

[0018] Figure 3 Schematic diagram of the transport unit of quartz sand magnetic separation and iron removal equipment. DETAILED DESCRIPTION

[0019] In order to make the above-mentioned objects, features and advantages of the present invention more obvious and easy to understand, the specific implementation methods of the present invention are described in detail below with reference to the accompanying drawings.

[0020] In the following description, many specific details are set forth to facilitate a full understanding of the present invention. However, the present invention may also be implemented in other ways different from those described herein. Those skilled in the art may make similar generalizations without violating the connotation of the present invention. Therefore, the present invention is not limited to the specific embodiments disclosed below.

[0021] Secondly, the term "one embodiment" or "embodiment" herein refers to a specific feature, structure, or characteristic that may be included in at least one implementation of the present invention. The phrase "in one embodiment" appearing in various places throughout this specification does not necessarily refer to the same embodiment, nor does it refer to a separate or selective embodiment that is mutually exclusive with other embodiments.

[0022] Example 1

[0023] Reference Figure 1 , which is the first embodiment of the utility model, provides a quartz sand magnetic separation and iron removal equipment, which includes a magnetic separation unit 100, a transmission unit 200, a transport unit 300 and a fixing unit 400. Through the mutual cooperation of the magnetic separation unit 100 and the transmission unit 200, the quartz sand can be removed from the conveyor belt 304, so that the staff can clean the conveyor belt 304, and at the same time, the waste rate of quartz sand can be reduced.

[0024] Specifically, the magnetic separation unit 100 includes an auxiliary component 101 and a cleaning component 102 connected to one end of the auxiliary component 101; the transmission unit 200 includes a first fixed frame 201 and a transmission component 202 connected to the top of the fixed frame 201; the first fixed frame 201 is provided with a discharge outlet 201a; the transport unit 300 includes a second fixed frame 301, two groups of rotating shafts 302 connected to both sides of the inner wall of the second fixed frame 301, a driving motor 303 connected to one group of the rotating shafts 302, and a transmission belt 304 arranged outside the two groups of rotating shafts 302; the fixing unit 400 includes a fixing plate 401 and a fixing block 402 fixedly connected to both sides of the fixing plate 401.

[0025] During use, the cleaning component 102 is respectively installed on the auxiliary component 101 and a section of the second fixed frame 301. The quartz sand is located on the top of the transmission component 202 through transportation. Then the transmission component 202 is started, and the quartz sand falls on the top of the transmission component 202. While the quartz sand falls, the magnetic quartz sand is adsorbed by the auxiliary component 101, and then the cleaning component 102 removes the quartz sand adsorbed on the outer surface of the auxiliary component 101. At the same time, the magnetic quartz sand is driven to roll by the auxiliary component 101. When the magnetic quartz sand moves to the point where there is no magnetic adsorption, the tilt of the fixed plate 401 assists the quartz sand to fall onto the conveyor belt 304 for easy collection. The cleaning component 102 clears the quartz sand on the conveyor belt 304, and the non-magnetic quartz sand is assisted by the rotation of the transmission component 202 to fall, thereby achieving classification.

[0026] In summary, the cleaning component 102 provided in the present invention can remove the quartz sand adhered to the auxiliary component 101 and the conveyor belt 304, thereby reducing the workload and lowering the waste rate of the quartz sand.

[0027] Example 2

[0028] Reference Figure 2 , which is the second embodiment of the present utility model, provides a quartz sand magnetic separation and iron removal device, wherein the setting of the cleaning component 102 can remove the magnetic quartz sand on the rolling belt 101d.

[0029] Specifically, the cleaning assembly 102 includes a fixing bar 102a bolted to both sides of the auxiliary assembly 101, a groove 102b disposed within the fixing bar 102a, five sets of springs 102c connected to the inner wall of the groove 102b, and a cleaning bar 102d fixedly connected to one side of the five sets of springs 102c. The cleaning bar 102d includes a mounting bar 102d-1 fixedly connected to one side of the springs 102c, and a cleaning bar 102d-2 bolted to one side of the mounting bar 102d-1. One side of the cleaning bar 102d-2 is U-shaped and engages with one side of the mounting bar 102d-1. The length of the spring 102c is less than the depth of the groove 102b, so that one side of the mounting bar 102d-1 is embedded in the groove 102b, and the cleaning bar 102d-2 contacts the auxiliary assembly 101. The fixing bar 102a is tilted 30° toward the auxiliary assembly 101.

[0030] Furthermore, the auxiliary assembly 101 includes a connecting frame 101a, two sets of rolling shafts 101b connected to the inner wall of the connecting frame 101a, a first power motor 101c connected to one side of the rolling shafts 101b, a rolling belt 101d disposed on the outer surface of the two sets of rolling shafts 101b, and a magnetic block 101e disposed in the middle of the two sets of rolling shafts 101b. A motor shaft is disposed in the middle of the rolling shafts 101b and is fixedly connected to the first power motor 101c. The rolling belt 101d is made of rubber.

[0031] Furthermore, a magnetic shielding plate is provided on the top of the magnetic block 101e, and connecting blocks are installed on both sides of the magnetic block 101e, and one side of the connecting block is bolted to the inner wall of the connecting frame 101a.

[0032] When in use, start the first power motor 101c, and the first power motor 101 drives the rolling shaft 101b to rotate through the motor shaft. The rotation of the rolling shaft 101b can drive the rolling belt 101d to rotate. When the quartz sand is at the bottom of the magnetic block 101e, the magnetic block 101e can absorb the magnetic quartz sand, and then the quartz sand is rolled at the same time through the rotation of the rolling belt 101d. When the magnetic quartz sand moves to the edge of the magnetic block 101e, the magnetism disappears, so that the quartz sand can fall due to gravity. At the same time, due to the small volume of the quartz sand, Because the rolling belt 101d is made of rubber and has slight adhesion, the quartz sand will adhere to the outer surface of the rolling belt 101d. When the quartz sand adhered to the outer surface of the rolling belt 101d moves to the cleaning bar 102d-2, the cleaning bar 102d-2 can clean the quartz sand on the outer surface of the rolling belt 101d. For quartz sand with a larger volume, the cleaning bar 102d-2 drives the spring 102c to expand and contract in the groove 102b due to the setting of the mounting bar 102d-1, so that the cleaning component 102 can adapt to quartz sand of different volumes.

[0033] In summary, the present invention can remove quartz sand adhering to the outer surface of the rolling belt 101d through the setting of the cleaning strip 102d-2. At the same time, the setting of the spring 102c can enable the cleaning component 102 to adapt to quartz sand of various volumes, reduce the damage of quartz sand to the outer surface of the rolling belt 101d, and reduce the replacement frequency of the rolling belt 101d, thereby reducing costs. In addition, the cleaning strip 102d-2 is installed on the outer surface of the mounting strip 102d-1 by bolts. When the cleaning strip 102d-2 is damaged, the cleaning strip 102d-2 can be directly replaced, further reducing costs.

[0034] Example 3

[0035] Reference Figure 3 , which is the third embodiment of the present utility model, provides a quartz sand magnetic separation and iron removal device, in which the horizontal grooves on the outer surface of the connecting roller 202b can drive the quartz sand to rotate and increase the residence time of the quartz sand, so that the magnetic quartz sand can be fully screened and the efficiency of magnetic separation can be improved.

[0036] Furthermore, the transmission assembly 202 includes two groups of vertical plates 202a fixedly connected to the top of the first fixed frame 201, connecting rollers 202b connected to the inner walls of the vertical plates 202a, and a second power motor 202c installed on the outside of the vertical plates 202a.

[0037] Furthermore, the inner diameter of the connecting roller 202b is smaller than that of the two ends, and an intermediate shaft is fixedly connected to the connecting roller 202b, a section of which passes through the vertical plate 202a and is connected to the second power motor 202c. The outer surface of the connecting roller 202b is provided with horizontal grooves distributed in an annular manner.

[0038] Furthermore, the fixing plate 401 is inclined at 30 degrees, and the top of the fixing plate 401 is located directly below one side of the magnetic block 101e.

[0039] When in use, start the second power motor 202c, and the second power motor 202c can drive the connecting roller 202b to rotate slowly through the intermediate shaft. When the quartz sand falls above the connecting roller 202b, the horizontal grooves on the outer surface of the connecting roller 202b can drive the quartz sand to rotate, while increasing the residence time of the quartz sand, so that the magnetic quartz sand can be fully screened, thereby improving the efficiency of magnetic separation.

[0040] It is important to note that the construction and arrangement of the present application shown in a number of different exemplary embodiments are merely illustrative. Although only a few embodiments are described in detail in this disclosure, it should be readily understood by those who refer to this disclosure that many modifications are possible (e.g., the size, scale, structure, shape and proportion of various elements, and parameter values ​​(e.g., temperature, pressure, etc.), mounting arrangements, use of materials, colors, directional changes, etc.) without departing substantially from the novel teachings and advantages of the subject matter described in this application. For example, an element shown as integrally formed may be composed of multiple parts or elements, the position of the element may be inverted or otherwise changed, and the nature or number or position of the discrete elements may be altered or changed. Therefore, all such modifications are intended to be included within the scope of the present invention. The order or sequence of any process or method steps may be changed or reordered according to alternative embodiments. In the claims, any "means plus function" clause is intended to cover the structure of performing the function described herein, and is not only structurally equivalent but also an equivalent structure. Without departing from the scope of the present invention, other substitutions, modifications, changes and omissions may be made in the design, operating conditions and arrangement of the exemplary embodiments. Therefore, the present invention is not limited to the specific embodiments, but extends to various modifications that still fall within the scope of the appended claims.

[0041] Additionally, in order to provide a concise description of example embodiments, all features of an actual embodiment (ie, those features that are not relevant to the best mode presently contemplated for carrying out the invention or those that are not relevant to implementing the invention) may not be described.

[0042] It will be appreciated that in the development of any actual embodiment, as in any engineering or design project, numerous implementation-specific decisions may be made. Such a development effort may be complex and time-consuming, but will, for those of ordinary skill having the benefit of this disclosure, be a routine undertaking of design, fabrication, and production without undue experimentation.

[0043] It should be noted that the above embodiments are only used to illustrate the technical solutions of the present invention and are not intended to limit the present invention. Although the present invention has been described in detail with reference to the preferred embodiments, those skilled in the art should understand that the technical solutions of the present invention may be modified or replaced by equivalents without departing from the spirit and scope of the technical solutions of the present invention, and all of these should be included in the scope of the claims of the present invention.

Claims

1. A quartz sand magnetic separation and iron removal equipment, characterized by: include, A magnetic separation unit (100) comprises an auxiliary component (101) and a cleaning component (102) connected to one end of the auxiliary component (101); The transmission unit (200) comprises a first fixed frame (201) and a transmission assembly (202) connected to the top of the fixed frame (201); the first fixed frame (201) is provided with an outlet (201a); The transport unit (300) comprises a second fixed frame (301), two sets of rotating shafts (302) connected to both sides of the inner wall of the second fixed frame (301), a driving motor (303) connected to one set of the rotating shafts (302), and a conveyor belt (304) arranged outside the two sets of rotating shafts (302); The fixing unit (400) comprises a fixing plate (401) and fixing blocks (402) fixedly connected to both sides of the fixing plate (401).

2. The quartz sand magnetic separation and iron removal equipment according to claim 1, characterized in that: The cleaning component (102) comprises a fixing bar (102a) bolted to both sides of the auxiliary component (101), a groove (102b) provided in the fixing bar (102a), five groups of springs (102c) connected to the inner wall of the groove (102b), and a cleaning bar (102d) fixedly connected to one side of the five groups of springs (102c); The cleaning bar (102d) comprises a mounting bar (102d-1) fixedly connected to one side of the spring (102c), and a cleaning bar (102d-2) bolted to one side of the mounting bar (102d-1); one side of the cleaning bar (102d-2) is U-shaped and engages with one side of the mounting bar (102d-1).

3. The quartz sand magnetic separation and iron removal equipment according to claim 2, characterized in that: The auxiliary component (101) comprises a connecting frame (101a), two groups of rolling shafts (101b) connected to the inner wall of the connecting frame (101a), a first power motor (101c) connected to one side of the rolling shafts (101b), a rolling belt (101d) arranged on the outer surface of the two groups of rolling shafts (101b), and a magnetic block (101e) arranged in the middle of the two groups of rolling shafts (101b).

4. The quartz sand magnetic separation and iron removal equipment according to claim 3, characterized in that: A magnetic shielding plate is provided on the top of the magnetic block (101e), and connecting blocks are installed on both sides of the magnetic block (101e), with one side of the connecting block being bolted to the inner wall of the connecting frame (101a).

5. The quartz sand magnetic separation and iron removal equipment according to claim 4, characterized in that: The transmission assembly (202) comprises two groups of vertical plates (202a) fixedly connected to the top of the first fixed frame (201), connecting rollers (202b) connected to the inner walls of the vertical plates (202a), and a second power motor (202c) installed outside the vertical plates (202a).

6. The quartz sand magnetic separation and iron removal equipment according to claim 5, characterized in that: The inner diameter of the middle of the connecting roller (202b) is smaller than the inner diameters of the two ends, and an intermediate shaft is fixedly connected inside the connecting roller (202b), a section of the intermediate shaft passes through the vertical plate (202a) and is connected to the second power motor (202c).

7. The quartz sand magnetic separation and iron removal equipment according to claim 6, characterized in that: The fixing plate (401) is inclined at 30°, and the top of the fixing plate (401) is located directly below one side of the magnetic block (101e).