Steel wire Kuma solution smearing device

Abstract

According to the device, a solution smearing groove is connected to a support, a first protection plate is arranged above the periphery of the solution smearing groove, a fireproof sealing cover is arranged above the first protection plate, and a flange connector is arranged at the top of the fireproof sealing cover; a plurality of U-shaped groove bodies are distributed in an overflow disc of the solution smearing groove, a cover plate is laid above the U-shaped groove bodies, and a plurality of rope penetrating holes are formed in the cover plate; the liquid storage barrel is communicated with the U-shaped groove body through a lifting pump and a feeding pipeline, an overflow pipe is arranged on the bottom surface of the U-shaped groove body, the overflow pipe is communicated with an overflow disc, and the overflow disc is connected with the liquid storage barrel through a circulating pipeline. According to the Kuma solution smearing device, the solution smearing groove can be located in a relatively isolated space, and air pollution cannot be caused; the copper-plated steel wire can be uniformly smeared, no redundant Kuma solution is left on the surface of the copper-plated steel wire when the copper-plated steel wire is discharged from the tank, the Kuma solution does not drop outside, and the safety is high; the Kuma solution can be circulated in the device, and the operation is stable, safe and reliable.

Description

Technical Field

[0001] The utility model relates to steel wire surface treatment equipment, in particular to a Kumar solution smearing device for steel wire. Background Art

[0002] The copper-plated steel wire produced by our company also needs to have a Kumar coating on its surface to improve its performance indicators.

[0003] In existing steel wire surface treatment processes, whether it is electroplating, chemical plating, phosphating or passivation treatment, the steel wire needs to be completely immersed in an immersion tank. As for Kumar solution, it is volatile, toxic, flammable and explosive. If a conventional immersion tank is used to prepare the Kumar coating, the excess Kumar solution remaining on the surface of the copper-plated steel wire after passing through the immersion tank is difficult to handle and easily drips outside. For volatile, toxic and flammable and explosive liquids, whether blowing or wiping them dry, there are safety hazards. In addition, an open immersion tank will also allow the Kumar solution to evaporate freely, causing air pollution. Utility Model Content

[0004] Based on the shortcomings of the prior art in using an existing immersion tank to prepare a Kumar coating on the surface of a copper-plated steel wire, the present application provides a Kumar solution coating device for steel wire, which includes a solution coating tank, a bracket, a first protective plate, a fireproof sealing cover, a liquid storage barrel, and a lifting pump;

[0005] The solution coating tank is fixedly connected to the middle part of the bracket, and a plurality of first protective plates are arranged above and around the solution coating tank, the first protective plates are connected to the bracket, and the fireproof sealing cover is arranged above the first protective plates and fixedly connected to the bracket by screws, and a flange interface is provided on the top of the fireproof sealing cover; the flange interface is connected to the chimney or the exhaust gas treatment device through the exhaust pipe, so that the solution coating tank arranged in this way can be in a relatively isolated space, and the Kumar solution therein can be isolated by the first protective plate and the fireproof sealing cover after volatilization, and can also be discharged through the flange interface discharge device on the top of the fireproof sealing cover for post-processing, without causing air pollution;

[0006] The solution smearing trough includes an overflow plate, a U-shaped trough body, a first wire-dividing comb and a cover plate; the overflow plate is fixedly connected to the bracket, and a plurality of U-shaped trough bodies are distributed in the overflow plate. The two ends of the U-shaped trough body are fixedly connected to the corresponding inner side surfaces of the overflow plate. A gap is left between the U-shaped trough body and the inner bottom surface of the overflow plate. One side of each U-shaped trough body is fixedly connected to the first wire-dividing comb. A cover plate is laid on the top of the U-shaped trough body. The first wire-dividing comb and the cover plate are specifically made of bakelite to avoid sparks caused by friction of the copper-plated steel wire when threading and unthreading. A plurality of rope threading holes are provided on the cover plate. Hole. After the copper-plated steel wire passes through the above-mentioned first wire-dividing comb and is paid out, one end of a cotton rope is wrapped around the copper-plated steel wire above each cover plate, and the other end passes through the corresponding rope-passing hole of the cover plate and is placed in the U-shaped trough body. The cotton rope can be specifically prevented from slipping from the rope-passing hole by tying a knot. Under the action of the adsorption force of the cotton rope, the Kumar solution in the U-shaped trough body is lifted and applied to the copper-plated steel wire. In this way, through the "wiping" application method, not only is the application even, but no excess Kumar solution will remain on the surface of the copper-plated steel wire when it comes out of the trough, and the Kumar solution will not drip outside, which is highly safe. The loading and circulation methods of the Kumar solution in the U-shaped trough body are as follows:

[0007] The liquid storage barrel is connected to the U-shaped trough body through a lifting pump and a feeding pipeline. The Kumar solution in the liquid storage barrel can be lifted into the U-shaped trough body by the lifting pump. The bottom surface of the U-shaped trough body is provided with an overflow pipe, and the overflow pipe is connected to the overflow tray. When the liquid level in the U-shaped trough body is too high, the Kumar solution in the U-shaped trough body can overflow into the overflow tray through the overflow pipe. The bottom surface of the overflow tray is connected to the top surface of the liquid storage barrel through a circulation pipeline. The Kumar solution in the overflow tray can return to the liquid storage barrel through the circulation pipeline. Such a feeding and return circulation method of the Kumar solution can ensure that the liquid level in each U-shaped trough body is constant, the cotton rope can always absorb the Kumar solution to make it evenly applied, and maintaining the circulation will not cause the Kumar solution to settle.

[0008] Preferably, the bracket is fixedly connected to the top surface of the off-ground platform, the lifting pump is installed on the bracket through a support plate, and the liquid storage barrel is placed below the off-ground platform. There are two liquid storage barrels in total, and a through hole is opened in the center of the off-ground platform to facilitate the installation of corresponding pipelines.

[0009] Furthermore, a stirring blade is provided in the liquid storage barrel, and the stirring blade is driven by a stirring pump installed on the top surface of the liquid storage barrel through a shaft. Maintaining stirring while the Kumar solution circulates can further prevent the Kumar solution from sedimenting.

[0010] Preferably, the bottom surface of the overflow tray is composed of two inclined surfaces and a flat surface, and the two inclined surfaces are arranged on both sides of the flat surface. The bottom surface of the overflow tray is connected to the top surface of the liquid storage barrel through a circulation pipeline at its flat surface. The bottom surface of this shape is easy to drain the Kumar solution in the overflow tray when the device is repaired to avoid residue on the bottom surface.

[0011] Furthermore, a fire extinguisher is suspended at the flange interface on the top of the fireproof sealing cover through a welded pipe, so that the fire extinguisher can be put out in time when an accident occurs due to ignition of the Kumar solution.

[0012] Furthermore, a second wire-dividing comb is fixedly connected to both sides of the overflow disk. The second wire-dividing combs additionally provided on both sides of the overflow disk can facilitate the threading and unwinding operations of the copper-plated steel wire.

[0013] Furthermore, a plurality of second protective plates are arranged around and below the solution coating groove, and the second protective plates are connected to the bracket. An obstacle avoidance gap is left between the two opposite first protective plates and the second protective plates at the second branching comb to avoid affecting the threading and unwinding of the copper-plated steel wire.

[0014] Preferably, the first protective plate and the second protective plate are both opening and closing doors or are detachably connected to the bracket. Such openable protective plates facilitate the threading and unthreading of copper-plated steel wire and the winding of cotton rope, and also facilitate the maintenance of the device.

[0015] Through the above technical solution, the utility model has at least the following beneficial effects:

[0016] The Kumar solution coating device for steel wire described in the present application has a solution coating groove that can be located in a relatively isolated space. The Kumar solution therein can be isolated by the first protective plate and the fireproof sealing cover after volatilization, and can also be post-processed through the flange interface discharge device on the top of the fireproof sealing cover, without causing air pollution. The Kumar solution can be coated on the surface of the copper-plated steel wire passing through the solution coating groove by "wiping". Not only is the coating even, but no excess Kumar solution will remain on the surface of the copper-plated steel wire when it exits the groove, and the Kumar solution will not drip outside, which has high safety. The Kumar solution can circulate in the device, which can ensure that the liquid level in each U-shaped groove is constant, and the cotton rope can always absorb the Kumar solution to make the coating even. Maintaining the circulation will not cause the Kumar solution to settle, making the operation stable, safe and reliable. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 Schematic diagram of the overall structure of the Kumar solution coating device described in the embodiment of the present application;

[0018] Figure 2 Schematic diagram of the internal structure of the Kumar solution smearing device described in an embodiment of the present application (the first and second protective plates on the front are hidden in the figure);

[0019] Figure 3 This is a schematic diagram of another perspective of the Kumar solution application device described in an embodiment of the present application;

[0020] Figure 4 This is a front view of the cyclic cooperation between the solution coating tank and the liquid storage barrel in the embodiment of the present application;

[0021] Figure 5 This is a schematic diagram of the overall structure of the solution coating tank in the embodiment of the present application;

[0022] Figure 6 Schematic diagram of the internal structure of the solution coating tank in the embodiment of the present application (the cover is hidden in the figure). DETAILED DESCRIPTION

[0023] The technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the accompanying drawings. These drawings are all simplified schematic diagrams, which only illustrate the basic structure of the present invention in a schematic manner, and therefore only show the structures related to the present invention.

[0024] In the description of this application, it should be understood that if there are terms such as "upper", "lower", "left", "right", "front", "back", etc. indicating directions or positional relationships, they are based on the directions or positional relationships shown in the accompanying drawings. They are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific direction, be constructed and operate in a specific direction. Therefore, the terms describing the positional relationship are only used for illustrative purposes and cannot be understood as limiting this patent; if there are terms such as "first", "second", etc., they are only used for descriptive purposes and cannot be understood as indicating or implying relative importance or implicitly indicating the number of the technical features indicated. Therefore, the features defined as "first", "second", etc. may explicitly or implicitly include one or more of the said features. For ordinary technicians in this field, the specific meanings of the above terms can be understood according to the specific circumstances.

[0025] In the description of the utility model, it should be noted that, unless otherwise expressly specified or limited, the terms "installed," "provided with," "connected," etc. should be understood in a broad sense. For example, "connected" can mean a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium, or it can be internal communication between two components. Those skilled in the art will understand the specific meanings of the above terms in this utility model based on specific circumstances.

[0026] refer to Figures 1 to 6 A Kumar solution coating device for steel wire, comprising a solution coating tank 1, a bracket 4, a first protective plate 6, a fireproof sealing cover 5, a liquid storage barrel 2 and a lifting pump 3;

[0027] The solution coating tank 1 is fixedly connected to the middle part of the bracket 4, and a plurality of first protective plates 6 are arranged above and around the solution coating tank 1. The first protective plates 6 are connected to the bracket 4. The fireproof sealing cover 5 is arranged above the first protective plate 6 and is fixedly connected to the bracket 4 by a screw. A flange interface 501 is provided on the top of the fireproof sealing cover 5; the flange interface 501 is connected to the chimney or the exhaust gas treatment device through the exhaust pipe. The solution coating tank 1 set up in this way can be in a relatively isolated space, and the Kumar solution therein can be isolated by the first protective plate 6 and the fireproof sealing cover 5 after volatilization, and can also be discharged through the flange interface 501 on the top of the fireproof sealing cover 5 for post-processing without causing air pollution;

[0028] The solution coating tank 1 includes an overflow plate 101, a U-shaped tank body 102, a first wire dividing comb 103 and a cover plate 109; the overflow plate 101 is fixedly connected to the bracket 4, and a plurality of U-shaped tank bodies 102 are distributed in the overflow plate 101, and the two ends of the U-shaped tank body 102 are fixedly connected to the corresponding inner side surfaces of the overflow plate 101. A gap is left between the U-shaped tank body 102 and the inner bottom surface of the overflow plate 101, and one side of each U-shaped tank body 102 is fixedly connected to the first wire dividing comb 103, and a cover plate 109 is laid on the top of the U-shaped tank body 102. The first wire dividing comb 103 and the cover plate 109 are specifically made of bakelite to avoid sparks caused by friction of the copper-plated steel wire when threading and unwinding. , a plurality of rope threading holes 110 are provided on the cover plate 109. After the copper-plated steel wire is threaded and unthreaded through the above-mentioned first wire-dividing comb 103, a cotton rope is wound around the copper-plated steel wire at one end above each cover plate 109, and the other end passes through the corresponding rope threading hole 110 of the cover plate 109 and is placed in the U-shaped trough 102. The cotton rope can be specifically prevented from slipping from the rope threading hole 110 by knotting. Under the action of the adsorption force of the cotton rope, the Kumar solution in the U-shaped trough 102 is lifted and smeared on the copper-plated steel wire. In this way, the "wiping" smearing method not only makes the smearing uniform, but also no excess Kumar solution will remain on the surface of the copper-plated steel wire when it comes out of the trough, and the Kumar solution will not drip outside, which is highly safe. The loading and circulation method of the Kumar solution in the U-shaped trough 102 is as follows:

[0029] The liquid storage barrel 2 is connected to the U-shaped trough body 102 through the lifting pump 3 and the feeding pipeline 105. The Kumar solution in the liquid storage barrel 2 can be lifted into the U-shaped trough body 102 by the lifting pump 3. The bottom surface of the U-shaped trough body 102 is provided with an overflow pipe 106, and the overflow pipe 106 is connected to the overflow pan 101. When the liquid level in the U-shaped trough body 102 is too high, the Kumar solution in the U-shaped trough body 102 can overflow into the overflow pan 101 through the overflow pipe 106. The bottom surface of the overflow pan 101 is connected to the top surface of the liquid storage barrel 2 through the circulation line 107. The Kumar solution in the overflow pan 101 can return to the liquid storage barrel 2 through the circulation line 107. Such a feeding and return circulation method of the Kumar solution can ensure that the liquid level in each U-shaped trough body 102 is constant, the cotton rope can always absorb the Kumar solution to make it evenly applied, and maintaining the circulation will not cause the Kumar solution to settle.

[0030] refer to Figure 1 and Figure 2 The bracket 4 is fixedly connected to the top surface of the off-ground platform 8, the lifting pump 3 is installed on the bracket 4 through a support plate, and the liquid storage barrel 2 is placed below the off-ground platform 8. There are two liquid storage barrels 2 in total. A through hole is opened at the center of the off-ground platform 8 to facilitate the setting of corresponding pipelines.

[0031] In this embodiment, a stirring blade is provided in the liquid storage barrel 2, and the stirring blade is driven by a stirring pump 9 installed on the top surface of the liquid storage barrel 2 through a shaft. The Kumar solution circulates while stirring, which can further prevent the Kumar solution from settling. Figure 4 The bottom surface of the overflow tray 101 is composed of two inclined surfaces and a flat surface. The two inclined surfaces are located on both sides of the flat surface. The bottom surface of the overflow tray 101 is connected to the top surface of the liquid storage barrel 2 through the circulation pipeline 107 at its flat surface. This shape of the bottom surface makes it easy to drain the Kumar solution in the overflow tray 101 during device maintenance to avoid residue on the bottom surface. Figure 3 A fire extinguisher 10 is suspended from the flange interface 501 at the top of the fireproof sealing cover 5 through a welded pipe, so that the fire extinguisher 10 can be put out in time when an accident occurs due to ignition of the Kumar solution.

[0032] In one embodiment, reference Figure 5 and Figure 6 A second wire-dividing comb 104 is fixedly connected to both sides of the overflow plate 101. The second wire-dividing comb 104 additionally provided on both sides of the overflow plate 101 can make the threading and pay-off of the copper-plated steel wire more convenient. Figure 1 and Figure 2A plurality of second protective plates 7 are provided around and below the solution coating tank 1. The second protective plates 7 are connected to the bracket 4. An obstacle avoidance gap 607 is left between the two opposing first protective plates 6 and second protective plates 7 at the second wire-dividing comb 104 to prevent interference with the threading and payout of the copper-coated steel wire. The first and second protective plates 6 and 7 are both removable doors or are detachably connected to the bracket 4. Such openable protective plates facilitate the threading and payout of the copper-coated steel wire and the winding of the cotton rope, and also facilitate maintenance of the device.

[0033] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Based on the present invention and the above description, relevant personnel can make various changes and modifications without departing from the technical idea of ​​the present invention. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principles of the present invention should be included in the scope of protection of the present invention.

Claims

1. A device for applying Kumar solution to a steel wire, characterized in that: It comprises a solution coating tank (1), a bracket (4), a first protective plate (6), a fireproof sealing cover (5), a liquid storage barrel (2) and a lifting pump (3); The solution coating tank (1) is fixedly connected to the bracket (4), a plurality of first protective plates (6) are arranged above and around the solution coating tank (1), the first protective plates (6) are connected to the bracket (4), the fireproof sealing cover (5) is arranged above the first protective plates (6) and fixedly connected to the bracket (4), and a flange interface (501) is provided on the top of the fireproof sealing cover (5); The solution smearing tank (1) comprises an overflow plate (101), a U-shaped tank body (102), a first line dividing comb (103) and a cover plate (109); a plurality of U-shaped tank bodies (102) are distributed in the overflow plate (101), a gap is left between the U-shaped tank body (102) and the inner bottom surface of the overflow plate (101), a first line dividing comb (103) is fixedly connected to one side of each U-shaped tank body (102), a cover plate (109) is laid above the U-shaped tank body (102), and a plurality of rope threading holes (110) are opened on the cover plate (109); The liquid storage barrel (2) is connected to the U-shaped trough (102) via a lifting pump (3) and a feed pipeline (105). An overflow pipe (106) is provided on the bottom surface of the U-shaped trough (102). The overflow pipe (106) is connected to an overflow pan (101). The overflow pan (101) is connected to the liquid storage barrel (2) via a circulation pipeline (107).

2. The device for applying Kumar solution to steel wire according to claim 1, characterized in that: The bracket (4) is fixedly connected to the top surface of the off-ground platform (8), the lifting pump (3) is installed on the bracket (4), the liquid storage barrel (2) is placed below the off-ground platform (8), and a through hole is opened at the center of the off-ground platform (8).

3. A device for applying Kumar solution to steel wire according to claim 1 or 2, characterized in that: A stirring blade is provided in the liquid storage barrel (2), and the stirring blade is driven by a stirring pump (9) installed on the top surface of the liquid storage barrel (2) through a shaft.

4. The device for applying Kumar solution to steel wire according to claim 1, characterized in that: The bottom surface of the overflow tray (101) is composed of two inclined surfaces and a flat surface. The two inclined surfaces are arranged on both sides of the flat surface. The bottom surface of the overflow tray (101) is connected to the liquid storage barrel (2) at its flat surface through a circulation pipeline (107).

5. The device for applying Kumar solution to steel wire according to claim 1, characterized in that: A fire extinguisher (10) is suspended from the flange interface (501) at the top of the fireproof sealing cover (5) through a welded pipe.

6. The device for applying Kumar solution to steel wire according to claim 1, characterized in that: A second line dividing comb (104) is fixedly connected to both sides of the overflow plate (101).

7. The device for applying Kumar solution to steel wire according to claim 6, characterized in that: A plurality of second protective plates (7) are provided around and below the solution coating groove (1), the second protective plates (7) being connected to the bracket (4), and an obstacle avoidance gap (607) is left between two opposing first protective plates (6) and second protective plates (7) at the second line dividing comb (104).

8. The device for applying Kumar solution to steel wire according to claim 7, characterized in that: The first protective plate (6) and the second protective plate (7) are both opening and closing doors or are detachably connected to the bracket (4).

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